CN104028352A - High-efficiency pulverizer for pulverizing crops containing continuous fibers - Google Patents

High-efficiency pulverizer for pulverizing crops containing continuous fibers Download PDF

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Publication number
CN104028352A
CN104028352A CN201410285613.4A CN201410285613A CN104028352A CN 104028352 A CN104028352 A CN 104028352A CN 201410285613 A CN201410285613 A CN 201410285613A CN 104028352 A CN104028352 A CN 104028352A
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CN
China
Prior art keywords
pulverizing
casing
highefficientpulverizer
crop
strip
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Pending
Application number
CN201410285613.4A
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Chinese (zh)
Inventor
零胜
陆坛锋
蓝华云
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Six Directions Zhi Jia Processing Of Farm Products Factory Of Masan County Of Guangxi
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Six Directions Zhi Jia Processing Of Farm Products Factory Of Masan County Of Guangxi
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Priority to CN201410285613.4A priority Critical patent/CN104028352A/en
Publication of CN104028352A publication Critical patent/CN104028352A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a high-efficiency pulverizer for pulverizing crops containing continuous fibers, relating to crop processing equipment. The high-efficiency pulverizer comprises a housing with a cylindrical body, and a rotor located in an inner cavity of the housing, wherein a rotating shaft is arranged at the center of the rotor, at least two rotating discs are arranged on the rotating shaft along the axial direction, the rotating discs are connected through a connecting rod, a hammer cutter for hammering and cutting a material is hinged on the connecting rod, and a strip-shaped through hole is formed in the rotating disc at the leftmost end along the radial direction, and a blade is arranged on one side, which is close to a feeding hole, of each rotating disc along the right side edge of the strip-shaped through hole. According to the high-efficiency pulverizer disclosed by the invention, by adopting a sub-step crushing method, the material is fed in the pulverizer from the feeding hole in the left side, and is firstly cut into slices by a cutter on the rotating disc, which is close to the feeding hole, and the continuous fibers in the material are effectively cut off; the slices enter the inner cavity of the pulverizer, and are further pulverized by the hammer cutter. The high-efficiency pulverizer is reasonable in structure, good in material cutting and hammering effects and high in pulverizing degree; the purpose of pulverizing the material with the continuous fibers is effectively achieved.

Description

For pulverizing the Highefficientpulverizer that contains long stapled crop
Technical field
The present invention relates to a kind of crop process equipment, be specifically related to a kind of for pulverizing the Highefficientpulverizer that contains long stapled crop.
Background technology
Drought lotus root has another name called achira, bajiao banana taro, is the subtropical zone amylum crops that a kind of wide adaptability, output are high, and per mu yield can reach 2000 jin.And usually said non-irrigated lotus root real be non-irrigated lotus root rhizome, content of starch is high, nutritional labeling is enriched, and has and the effect of stomach, ease constipation, can improve the abilities of digestive and absorption of human body to food.Drought lotus root can directly be boiled edible, or extracts starch through processing and make multiple little food, such as being processed as non-irrigated lotus root starch silk, and its sparkling and crystal-clear exquisiteness, mouthfeel is smooth, very popular.
First the deep processing of drought lotus root wants defibrination, then leaches wherein opaque.But because non-irrigated lotus root contains a large amount of long fibres, the higher maturation of quality drought lotus root, fiber the more and toughness higher.The particularly epidermis of non-irrigated lotus root and coring, contains a large amount of fibers, and quality is relatively solid, and batch production time is difficult to process in advance, causes final crushing effect not good.And in crushing process, fiber trends towards arranging along the direction of hammer cutter walking, and causing hammering into shape cutter cannot cut staple.For strip containing long fibre crop, fiber is generally along rectangular direction growth, in pulverizing, this phenomenon is more obvious.So, use existing pulverizer to be difficult for cutting off efficiently material fiber, make the slurry obtaining after filtration, remaining fiber residue carries away a large amount of opaques, reduces finished product yield.Meanwhile, because long fibre is easily wrapped on hammer cutter, increased the live load of pulverizer; Or be difficult to the crushing effect that reaches good, and cause pulverizing material particles size out larger, be difficult to reach following process requirement.
Summary of the invention
There is the pulverizing problem of long stapled material for non-irrigated lotus root etc., the object of the present invention is to provide one simple in structure, the Highefficientpulverizer of good crushing effect.The method that Highefficientpulverizer in the present invention adopts substep to pulverize, effectively cuts off the long fibre in non-irrigated lotus root, strengthens crushing effect, improves output.
The technical solution adopted in the present invention is as follows:
A kind of for pulverizing the Highefficientpulverizer that contains long stapled crop, comprise the casing with cylinder body and the rotor that is positioned at chassis cavity, the left end of casing is provided with charging aperture, and discharging opening is arranged on the sidewall of cylinder, by external motive device rotor driven comminuting matter; In addition, the center of described rotor has rotating shaft, and it passes described casing and is set up in respectively two bearing blocks in the both ends of the surface outside of casing; In described rotating shaft, be in axial direction provided with at least two rotating disks; Between adjacent two rotating disks, connect by 3-5 root connecting rod; Described connecting rod is uniformly distributed around the center of rotating disk; On described connecting rod, be hinged with the hammer cutter in order to hammering, cutting material; And wherein the described charging aperture 5-10mm of the rotating disk of high order end distance, remains with gap between its circumferential side wall and the inner chamber of casing, and radially offers some strip through-holes; Described strip through-hole, between the connecting rod described in two, and is uniformly distributed around the center of rotating disk; Rotating disk is provided with some blades near the surface of charging aperture one side, and each blade is located at a side of a strip through-hole, extends along the length direction of this strip through-hole.
Preferably, the free end of described hammer cutter is zigzag, the incision effect while colliding material to strengthen hammer cutter, thus can more effective comminuting matter.
Preferably, the wide of described strip through-hole is 5-15mm, and the two ends described rotating shaft of distance or disk edge have the distance of 10-20mm.Ensure that the material dropping into from charging aperture can be all within the sphere of action of cutting knife, and slice thickness is enough little, is beneficial to further pulverizing.
Preferably, the right side of described casing is also provided with driving pulley and driven pulley, and described driven pulley is fixed on one end of described rotating shaft, and described driving pulley is connected to described external motive device.Belt wheel is flexible stable drive mechanism, can conveniently be connected with the multiple external motive device such as motor, Diesel engine, further increases the applicability of described Highefficientpulverizer.
Preferably, described casing is divided into upper housing and lower casing, and one side of described upper housing is attached via a hinge to described lower casing, and the another side of described upper housing is screwed to described lower casing.Unclamp screw and can open casing, facilitate installation and the daily cleaning of inner body.
Preferably, described charging aperture is arranged on the left side of upper housing; Described discharging opening comprises slurry outlet and slag charge outlet; The bottom that described slurry outlet the is arranged on lower casing side that keeps left, its top is provided with screen cloth; The sidewall that the outlet of described slag charge is arranged on lower casing on the right side.Material enters pulverizer from left end, and after crushed, finer and smoother slurry is discharged by sauce outlet through screen filtration, and the slag charge that contains a large amount of fibers is discharged from the outlet of right-hand member slag charge, avoids material too much, occluding device.
Preferably, described screen cloth semicircular in shape is also close to the inwall of described lower casing, and its two ends are fixedly clamped by the closure place of lower casing and lower casing respectively.The more excellent order number of screen cloth is 15-50 order.Screen cloth can increase the friction of material, interacts with hammer cutter, improves crushing effect; Screen cloth is clamped and is had good fixed effect by two parts casing, avoids screen cloth in crushing material process to be moved; Screen cloth is close to casing inner wall and is avoided being hammered into shape cutter and break.
Drought lotus root etc. has long stapled material and enters pulverizer from left side charging aperture, and first material is cut to thin slice near the cutting knife on the rotating disk of charging aperture, and thin slice enters pulverizer inner chamber, is hammered into shape cutter further to pulverize; Finer and smoother slurry is discharged by the sauce outlet of bottom through screen filtration, and slag charge is discharged from the outlet of right-hand member slag charge, the product can initial gross separation obtaining.
For the crop of strip, fiber is generally along rectangular direction growth.In fill process, the material of strip trends towards arranging along feedstock direction, thereby cutting knife can vertically act on fiber, and fiber is effectively cut off, and improves crushing effect.And because cutting knife can screw in material machine inner chamber automatically, avoid material, at charging aperture, card occurs.After long fibre is cut off, reduced material and be wound around the probability of rotor, and the hammer cutter that can freely swing also can avoid material to be wound around, the hammer cutter of high speed rotating further pulverizes the material that is cut to sheet.
Compared with prior art, the present invention is rational in infrastructure, and the method that adopts substep to pulverize, successfully manages the pulverizing problem with long stapled material, and material cutting and hammer effect are good, and degree of grinding is high; And can avoid material to be wound around rotor and cause card machine, ensure equipment steady operation, enhance productivity.
Brief description of the drawings
Fig. 1 is for pulverizing the external structure schematic diagram of the Highefficientpulverizer that contains long stapled crop in the present invention.
Fig. 2 is for pulverizing the inner transverse structural representation of the Highefficientpulverizer that contains long stapled crop in the present invention.
Fig. 3 is for pulverizing the inside vertical structure schematic diagram of the Highefficientpulverizer that contains long stapled crop in the present invention.
Fig. 4 is for pulverizing the cutter installation structure schematic diagram of the Highefficientpulverizer that contains long stapled crop in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described:
As shown in Figure 1 and Figure 2, for pulverizing the Highefficientpulverizer that contains long stapled crop, its casing (2) is cylindrical shape, be divided into upper housing and lower casing, two parts are connected through the hinge on one side, another side uses screw to fasten (6), unclamps screw and can open casing.Charging aperture (1) is arranged on the left side of upper housing; The bottom of the lower casing side that keeps left arranges slurry outlet (3); The slag charge that arranges on the right side of the sidewall of lower casing exports (5).Above slurry outlet, be provided with 15 object screen clothes (4), screen cloth semicircular in shape is also close to the inwall of lower casing, and its two ends are fixedly clamped by the closure place of casing respectively.
As shown in Figure 2, the inner rotator of Highefficientpulverizer has central rotating shaft (7), the bearing block (8) that it passes casing and is set up in casing both ends of the surface outside; At rotating shaft right-hand member, belt wheel (9) is installed, pulverizer is connected with motor by belt wheel.
In rotating shaft, be in axial direction provided with 4 rotating disks; Between rotating disk, connect by 3 connecting rods (c); Connecting rod is uniformly distributed around center of turntable; And on connecting rod (c), be hinged with in order to hammering, cutting material hammer cutter (d); The top of hammer cutter (d) is zigzag, to strengthen incision effect.
As shown in Figure 3, the rotating disk of high order end (a) is apart from charging aperture 5mm, its footpath upwards with the inner chamber matched in clearance of casing (2), and radially offer 3 strip through-holes (b).Strip through-hole is wide is 5mm, and two ends are the described rotating shaft of distance or disk edge 10mm respectively; It is positioned at the centre of two connecting rods, is to be also uniformly distributed around the center of rotating disk (a).Rotating disk (a), near charging aperture (1) one side, is provided with blade along the right edge of strip through-hole, as shown in Figure 4.
Use embodiment:
In the production process of non-irrigated lotus root starch silk, need to pulverize defibrination to ripe non-irrigated lotus root.Use above-mentioned pulverizer to pulverize non-irrigated lotus root.
Select fresh maturation drought lotus root, rinse after surperficial silt, the related epidermis of non-irrigated lotus root of cleaning is poured into the charging aperture of pulverizer.Entering in the process of pulverizer inner chamber, first non-irrigated lotus root is cut to thin slice by the cutting knife of front end, thereby the long fibre in non-irrigated lotus root is effectively cut off.And cutting knife can screw in material machine inner chamber automatically, avoid material, at charging aperture, card occurs.Thin slice enters after pulverizer inner chamber, is further pulverized as slurry by the hammer cutter of high-speed turnover.
The slurry obtaining after pulverizing separates and flows out from different discharging openings.Slurry is through screen filtration, and the slurry that contains fine and smooth opaque flows out from slurry outlet, has obtained the higher bean vermicelli of quality and has added labor and materials, can be processed as high-quality drought lotus root starch silk.The slag charge that contains a large amount of short fibers is collected by slag charge outlet, wherein also carries a large amount of opaques, can be repeated to pour into pulverizer and remake further pulverizing grinding; Or filtered, get filter pulp and carry out bean vermicelli processing, filter residue stays and uses it for anything else.
More than describing is only specific embodiments of the invention, and all equalizations of doing according to claimed range of the present invention change and modify, and do not deviate from essence of the present invention, all should belong to covering scope of the present invention.

Claims (8)

1. one kind for pulverizing the Highefficientpulverizer that contains long stapled crop, comprise the casing with cylinder body and the rotor that is positioned at chassis cavity, the left end of casing is provided with charging aperture, discharging opening is arranged on the sidewall of described casing, rotated with comminuting matter by external motive device rotor driven, it is characterized in that:
Described rotor comprises:
Rotating shaft, it passes described casing and is set up in respectively two bearing blocks in the both ends of the surface outside of described casing;
In described rotating shaft, be in axial direction provided with at least two rotating disks; Between adjacent two rotating disks, connect by 3-5 root connecting rod; For any rotating disk, all connecting rods are uniformly distributed with respect to the center of this rotating disk; On described connecting rod, be hinged with hammer cutter;
And wherein the described charging aperture 5-10mm of the rotating disk of high order end distance, remains with gap between circumferential side wall and the inner chamber of casing, the rotating disk of described high order end radially offers some strip through-holes; The some strip through-holes of connecting rod are uniformly distributed with respect to described rotating shaft, and each strip through-hole is between the connecting rod described in two; The rotating disk of described high order end is provided with some blades on the surface near charging aperture one side, and each blade is located at a side of a strip through-hole, extends along the length direction of this strip through-hole.
2. as claimed in claim 1 for pulverizing the Highefficientpulverizer that contains long stapled crop, it is characterized in that: the free end of described hammer cutter is zigzag.
3. as claimed in claim 1 for pulverizing the Highefficientpulverizer that contains long stapled crop, it is characterized in that: the wide of described strip through-hole is 5-15mm the described rotating shaft 10-20mm of one end distance, the edge 10-20mm of the rotating disk of the described high order end of other end distance.
4. as claimed in claim 1 for pulverizing the Highefficientpulverizer that contains long stapled crop, it is characterized in that: the right side of described casing is also provided with driving pulley and driven pulley, described driven pulley is fixed on one end of described rotating shaft, and described driving pulley is connected to described external motive device.
5. as claimed in claim 1 for pulverizing the Highefficientpulverizer that contains long stapled crop, it is characterized in that: described casing is divided into upper housing and lower casing, one side of described upper housing is attached via a hinge to described lower casing, and the another side of described upper housing is screwed to described lower casing.
6. as claimed in claim 5 for pulverizing the Highefficientpulverizer that contains long stapled crop, it is characterized in that: described charging aperture is arranged on the left side of upper housing;
Described discharging opening comprises the outlet of slurry outlet and slag charge, and the top of described slurry outlet is provided with screen cloth, the bottom that described slurry outlet the is arranged on lower casing side that keeps left, and the sidewall that described slag charge outlet is arranged on lower casing is on the right side.
7. as claimed in claim 6 for pulverizing the Highefficientpulverizer that contains long stapled crop, it is characterized in that: described screen cloth is semicircle cylindricality and is close to the inwall of described lower casing, and the two ends of described screen cloth are fixedly clamped by the closure place of upper housing and lower casing respectively.
8. as claimed in claim 6 for pulverizing the Highefficientpulverizer that contains long stapled crop, it is characterized in that: the order number of described screen cloth is 15-50 order.
CN201410285613.4A 2014-06-24 2014-06-24 High-efficiency pulverizer for pulverizing crops containing continuous fibers Pending CN104028352A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109046715A (en) * 2018-07-26 2018-12-21 安徽在天生态农业开发有限公司 A kind of lotus root starch grinding device
CN109090649A (en) * 2018-08-08 2018-12-28 黄超 A kind of capsicum handle cutter
CN112718143A (en) * 2020-09-17 2021-04-30 江苏吉能达环境能源科技有限公司 Multilayer sieving mechanism of powder concentrator
CN113814043A (en) * 2021-11-24 2021-12-21 江西农业大学 Polygonatum sibiricum root hair crushing and cleaning device and method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007125557A1 (en) * 2006-05-03 2007-11-08 Tierre S.R.L. New knife/crushing unit for agricultural and industrial crushing machines
CN101934241A (en) * 2010-08-31 2011-01-05 中国水产科学研究院渔业机械仪器研究所 Special cut-off pulverizer for enteromorpha
CN102357376A (en) * 2011-07-07 2012-02-22 广州迪森热能技术股份有限公司 High-grease biomass fuel crusher and crushing system thereof
MD546Y (en) * 2012-07-27 2012-10-31 Inst Tehnica Agricola Mecagro Straw bale shredder
MD571Y (en) * 2012-08-10 2012-12-31 Inst Tehnica Agricola Mecagro Wood chipper

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007125557A1 (en) * 2006-05-03 2007-11-08 Tierre S.R.L. New knife/crushing unit for agricultural and industrial crushing machines
CN101934241A (en) * 2010-08-31 2011-01-05 中国水产科学研究院渔业机械仪器研究所 Special cut-off pulverizer for enteromorpha
CN102357376A (en) * 2011-07-07 2012-02-22 广州迪森热能技术股份有限公司 High-grease biomass fuel crusher and crushing system thereof
MD546Y (en) * 2012-07-27 2012-10-31 Inst Tehnica Agricola Mecagro Straw bale shredder
MD571Y (en) * 2012-08-10 2012-12-31 Inst Tehnica Agricola Mecagro Wood chipper

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109046715A (en) * 2018-07-26 2018-12-21 安徽在天生态农业开发有限公司 A kind of lotus root starch grinding device
CN109090649A (en) * 2018-08-08 2018-12-28 黄超 A kind of capsicum handle cutter
CN112718143A (en) * 2020-09-17 2021-04-30 江苏吉能达环境能源科技有限公司 Multilayer sieving mechanism of powder concentrator
CN113814043A (en) * 2021-11-24 2021-12-21 江西农业大学 Polygonatum sibiricum root hair crushing and cleaning device and method
CN113814043B (en) * 2021-11-24 2022-02-18 江西农业大学 Polygonatum sibiricum root hair crushing and cleaning device and method

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Application publication date: 20140910

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