CN104025738A - Mulch recycler - Google Patents
Mulch recycler Download PDFInfo
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- CN104025738A CN104025738A CN201410298824.1A CN201410298824A CN104025738A CN 104025738 A CN104025738 A CN 104025738A CN 201410298824 A CN201410298824 A CN 201410298824A CN 104025738 A CN104025738 A CN 104025738A
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Abstract
The invention relates to the technical field of mulch residue recycling by agricultural machinery, in particular to a mulch recycler comprising a frame. The mulch recycler is characterized in that a hanging rack and a gearbox are disposed at the front end of the frame; a lifting grid fork unit is arranged below the rear of the frame and comprises lifting grid forks, compression springs and forming blocks; the rear ends of the lifting grid forks are hinged to the frame; the lifting grid forks are connected with the frame though the compression springs; a pressing unit is further disposed below the front of the frame; a tapered picking and reeling unit comprises a taper roller sleeve; lifting spikes are embedded in the taper roller sleeve; a moving shaft handle is sleeved with one end of the taper roller sleeve; a power transmission shaft is sleeved with the other end of the taper roller sleeve through a pin; a pulley is mounted on the power transmission shaft; the pressing unit comprises pressing wheels and pressing rods; a collecting grid is further arranged below the rear of the frame. The mulch recycler is simple in structure, low in cost, less prone to blockage, high in reliability, high in recycling rate, and high in operating efficiency.
Description
Technical field
The present invention relates to the residual film recovery technology field in agricultural machinery, especially relate to a kind of machine for recycling mulch film.
Background technology
Along with Gansu Province's full film double-furrow is broadcast wideling popularize of technology, the use of mulch film can significantly improve crop yield and the quality under the Northwest's low temperature, the few water climatic environment of arid.The problems such as the annual arable land that uses mulch film of China has reached up to ten million hectares, and annual mulch film consumption has approached millions of tons, but owing to reclaiming not in time, and field mulch film is disorderly gone here and there, stratum is residual highlight.Because mulch film is slow in stratum degraded, hinder the exchange of soil and extraneous moisture air, not only cause the salinization of soil to affect normal plantation and the growth of crops, and reduced operating efficiency and the quality of farm machinery.The windy weather in Dry area northwest has aggravated the degree of " white pollution ", has influence on resident's productive life.
The popularity that the generality of agricultural mulching application and residual mulching film distribute, makes that recycling difficulty increases, benefit is not high.Meanwhile, because Chinese place of production film mostly is the de-mark product below thickness 0.008mm, after using, on the residual film of fragmentation, can stick a large amount of earth and the rotten root, stem and leaf of crop, skinning and separating difficulty are larger.At present, the demoulding mode that domestic most machine for recycling mulch film adopts is eccentric expansion bar or aspiration/air-sweeping type.It is not high that the mulch film that this mode is collected comparatively disperses, picks up clean rate, and easily occur the problems such as card film and demoulding difficulty.In addition, the residual film in Gansu reclaims main dependence and manually picks up with simple and mechanical and carry out, waste time and energy, operating efficiency and the rate of recovery low.The residual film recovery technology of existing applicable Gansu province-circumstance lags behind, reclaims the serious disconnection of machinery cannot meet Gansu Province's production actual needs.
Summary of the invention
Defects such as the object of the invention is to avoid complex structure in prior art, floor space is large, and efficiency is low and a kind of machine for recycling mulch film is provided, efficiently solve the problem that prior art exists.
For achieving the above object, the technical scheme that the present invention takes is: described a kind of machine for recycling mulch film, comprise frame, be characterized in that described frame front end is provided with hitching frame and gearbox, hitching frame and tow tractor rear three-point hitch articulate, volume membrane module is chosen in the taper that is passed to through power take-off the front lower place that is arranged on frame after tractor motive power output shaft power speed changing by gearbox, the lower rear of frame is provided with skinning grid fork assembly, skinning grid fork assembly is pitched by skinning grid, Compress Spring and terrain block composition, skinning grid fork is made up of four sections of grid forks, rear end and the frame of skinning grid fork are hinged, skinning grid fork is connected with frame by Compress Spring, the front lower place of frame also corresponding taper choose volume membrane module be provided with press mold assembly, described taper is chosen volume membrane module and is comprised taper roller shell, taper roller shell is divided into the two sections of hollow structures in left and right and is provided with vertically twice opening, skinning tooth is nested to be arranged in taper roller shell, skinning tooth is made up of tooth axle and tooth bar, described taper roller shell one end is arranged with movable axis handle, the taper roller shell other end is provided with power transmission shaft by pin sleeve, belt pulley is installed on power transmission shaft, described press mold assembly is made up of pressing wheel and press mold bar, and press mold rod rear end and frame are hinged, and pressing wheel is pressed in taper and chooses on volume membrane module under Action of Gravity Field, and the lower rear of frame is also provided with collection film grid.
Four sections of grid forks of described skinning grid fork comprise first grid fork, second gate fork, the 3rd grid fork and the 4th grid fork, and first grid fork length is 260mm, and second gate fork length is 190mm, and the 3rd grid fork length is 310mm, and the 4th grid fork length is 350mm.
Described first grid fork is 140 ° with second gate fork angle, and second gate fork is 150 ° with the 3rd grid fork angle, and the 3rd grid fork is 160 ° with the 4th grid fork angle.
Described Compress Spring upper end is connected with frame, and Compress Spring lower end is connected with the second gate fork of skinning grid fork, and described terrain block welding is arranged on the 3rd grid fork and the 4th grid fork junction,
Described terrain block is sector structure, and terrain block radius is 30mm.
The tapering of described taper roller shell is 2 °, and the tooth axle sleeve of described skinning tooth is in the interstitial hole of taper roller shell, in the twice opening that the rack tube of skinning tooth puts at tapered roller.
Described skinning tooth is welded by axle and length 400mm and radius 5mm reinforcing bar, is distributed with two rows on axle, and gap is 130mm.
The invention has the beneficial effects as follows: described a kind of machine for recycling mulch film, it adopts and queues film grid skinning more, double rows of teeth is chosen film, tapered roller volume film, rubber wheel press mold, elastic claw collection film, can disposablely complete skinning, choose film, roll up film, press mold, demoulding, collection film flow chart, this recycling machine is simple in structure, cost is low and be difficult for obstruction.Thereby effectively solve the ubiquitous poor reliability of existing machine for recycling mulch film, easily stop up, reclaim the problems such as rate variance, operating efficiency are low.
Brief description of the drawings
Fig. 1 is structure principle chart of the present invention;
Fig. 2 is the left TV structure schematic diagram of Fig. 1 of the present invention;
Fig. 3 is the plan structure schematic diagram of Fig. 1 of the present invention;
Fig. 4 is the membrane module structure schematic diagram in Fig. 1 of the present invention;
Fig. 5 is that volume membrane module structure schematic diagram is chosen in the taper in Fig. 1 of the present invention;
Fig. 6 is the film stir-up tooth structure principle chart in Fig. 5 of the present invention.
In figure: 1. hitching frame; 2. frame; 3. gearbox; 4. skinning grid fork assembly; 4-1. skinning grid fork; 4-1-1. first grid fork; 4-1-2. second gate fork; 4-1-3. the 3rd grid fork; 4-1-4. the 4th grid fork; 4-2. Compress Spring; 4-3. terrain block; 5. volume membrane module is chosen in taper; 5-1. movable axis handle; 5-2. taper roller shell; 5-3. skinning tooth; 5-3-1. tooth axle; 5-3-2. tooth bar; 5-4. power transmission shaft; 5-5. belt pulley; 6. press mold assembly; 6-1. pressing wheel; 6-2. press mold bar; 7. collection film grid.
Embodiment
Below in conjunction with accompanying drawing, principle of the present invention and feature are described, example, only for explaining the present invention, is not intended to limit scope of the present invention.
As shown in Figures 1 to 4, described a kind of machine for recycling mulch film, comprise frame 2, be characterized in that described frame 2 front ends are provided with hitching frame 1 and gearbox 3, hitching frame 1 articulates with tow tractor rear three-point hitch, volume membrane module 5 is chosen in the taper that is passed to through power take-off the front lower place that is arranged on frame after tractor motive power output shaft power speed changing by gearbox 3, the lower rear of frame 2 is provided with skinning grid fork assembly 4, skinning grid fork assembly 4 is by skinning grid fork 4-1, Compress Spring 4-2 and terrain block 4-3 composition, skinning grid fork 4-1 is made up of four sections of grid forks, rear end and the frame 2 of skinning grid fork 4-1 are hinged, skinning grid fork 4-1 is connected with frame 2 by Compress Spring 4-2, the front lower place of frame 2 also corresponding taper choose volume membrane module 5 be provided with press mold assembly 6, described taper is chosen volume membrane module 5 and is comprised taper roller shell 5-2, taper roller shell 5-2 is divided into the two sections of hollow structures in left and right and is provided with vertically twice opening, skinning tooth 5-3 is nested to be arranged in taper roller shell 5-2, skinning tooth 5-3 is made up of tooth axle 5-3-1 and tooth bar 5-3-2, described taper roller shell 5-2 one end is arranged with movable axis 5-1, the taper roller shell 5-2 other end is provided with power transmission shaft 5-4 by pin sleeve, belt pulley 5-5 is installed on power transmission shaft 5-4, described press mold assembly 6 is made up of pressing wheel 6-1 and press mold bar 6-2, and press mold bar 6-2 rear end and frame 2 are hinged, and pressing wheel 6-1 is pressed in taper and chooses on volume membrane module 5 under Action of Gravity Field, and the lower rear of frame 2 is also provided with collection film grid 7.
Further, four sections of grid forks of described skinning grid fork 4-1 comprise first grid fork 4-1-1, second gate fork 4-1-2, the 3rd grid fork 4-1-3 and the 4th grid fork 4-1-4, first grid fork 4-1-1 length is 260mm, second gate fork 4-1-2 length is 190mm, the 3rd grid fork 4-1-3 length is 310mm, and the 4th grid fork 4-1-4 length is 350mm.
Further, described first grid fork 4-1-1 and second gate fork 4-1-2 angle are 140 °, and second gate fork 4-1-2 and the 3rd grid fork 4-1-3 angle are 150 °, and the 3rd grid fork 4-1-3 and the 4th grid fork 4-1-4 angle are 160 °.
Further, described Compress Spring 4-2 upper end is connected with frame 2, and Compress Spring 4-2 lower end is connected with the second gate fork 4-1-2 of skinning grid fork 4-1, and described terrain block 4-3 welding is arranged on the 3rd grid fork 4-1-3 and the 4th grid fork 4-1-4 junction,
Further, described terrain block 4-3 is sector structure, and terrain block 4-3 radius is 30mm.
Further, the tapering of described taper roller shell 5-2 is 2 °, and the tooth axle 5-3-1 of described skinning tooth 5-3 is enclosed within the interstitial hole of taper roller shell 5-2, and the tooth bar 5-3-1 of skinning tooth 5-3 is enclosed within the twice opening on taper roller shell 5-2.
Further, described skinning tooth 5-3 is welded by axle and length 400mm and radius 5mm reinforcing bar, is distributed with two rows on axle, and gap is 130mm.
Described a kind of machine for recycling mulch film, when operation, Novel mulching film recycling machine of the present invention articulates by hitching frame 1 and tow tractor rear three-point hitch, tractor-drawn recycling machine is advanced, and is articulated with skinning grid in frame 2 fork 4-1 and buries and provoke the soil layer that is mingled with mulch film drawing high under spring 4-2 and terrain block 4-3 acting in conjunction; Film stir-up tooth 5-1 provokes mulch film and chooses the rotation of volume membrane module with taper, and mulch film is wrapped on taper volume film roller 5-2; Pressing film roller on press mold assembly 6 is pressed in taper and chooses on volume membrane module under the effect of gravity, mulch film is wound around compact, can crush soil block simultaneously; The collection film grid 7 that are fixed in frame 2 can regather the residual film of choosing volume membrane module 5 through taper; In the time that mulch film is wrapped over taper roller shell 5-2, movable axis is extracted out 5-1, taper Tiao Juan film mechanism is taken off, along mechanism shaft to two sections of taper roller shells are extracted out, mulch film is wrapped on skinning tooth 5-3, manually taking off mulch film, while continuing operation, can will after the assembling of taper Tiao Juan film mechanism, be re-installed on machine for recovering broken film.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (7)
1. a machine for recycling mulch film, comprise frame, it is characterized in that described frame front end is provided with hitching frame and gearbox, hitching frame and tow tractor rear three-point hitch articulate, volume membrane module is chosen in the taper that is passed to through power take-off the front lower place that is arranged on frame after tractor motive power output shaft power speed changing by gearbox, the lower rear of frame is provided with skinning grid fork assembly, skinning grid fork assembly is pitched by skinning grid, Compress Spring and terrain block composition, skinning grid fork is made up of four sections of grid forks, rear end and the frame of skinning grid fork are hinged, skinning grid fork is connected with frame by Compress Spring, the front lower place of frame also corresponding taper choose volume membrane module be provided with press mold assembly, described taper is chosen volume membrane module and is comprised taper roller shell, taper roller shell is divided into the two sections of hollow structures in left and right and is provided with vertically twice opening, skinning tooth is nested to be arranged in taper roller shell, skinning tooth is made up of tooth axle and tooth bar, described taper roller shell one end is arranged with movable axis handle, the taper roller shell other end is provided with power transmission shaft by pin sleeve, belt pulley is installed on power transmission shaft, described press mold assembly is made up of pressing wheel and press mold bar, and press mold rod rear end and frame are hinged, and pressing wheel is pressed in taper and chooses on volume membrane module under Action of Gravity Field, and the lower rear of frame is also provided with collection film grid.
2. a kind of machine for recycling mulch film as claimed in claim 1, it is characterized in that: four sections of grid forks of described skinning grid fork comprise first grid fork, second gate fork, the 3rd grid fork and the 4th grid fork, first grid fork length is 260mm, second gate fork length is 190mm, the 3rd grid fork length is 310mm, and the 4th grid fork length is 350mm.
3. a kind of machine for recycling mulch film as claimed in claim 2, is characterized in that: described first grid fork is 140 ° with second gate fork angle, and second gate fork is 150 ° with the 3rd grid fork angle, and the 3rd grid fork is 160 ° with the 4th grid fork angle.
4. a kind of machine for recycling mulch film as claimed in claim 2, it is characterized in that: described Compress Spring upper end is connected with frame, Compress Spring lower end is connected with the second gate fork of skinning grid fork, and described terrain block welding is arranged on the 3rd grid fork and the 4th grid fork junction.
5. a kind of machine for recycling mulch film as claimed in claim 4, is characterized in that: described terrain block is sector structure, and terrain block radius is 30mm.
6. a kind of machine for recycling mulch film as claimed in claim 1, is characterized in that: the tapering of described taper roller shell is 2 °, and the tooth axle sleeve of described skinning tooth is in the interstitial hole of taper roller shell, in the twice opening that the rack tube of skinning tooth puts at tapered roller.
7. a kind of machine for recycling mulch film as claimed in claim 6, is characterized in that: described skinning tooth is welded by axle and length 400mm and radius 5mm reinforcing bar, is distributed with two rows on axle, and gap is 130mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410298824.1A CN104025738A (en) | 2014-06-26 | 2014-06-26 | Mulch recycler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410298824.1A CN104025738A (en) | 2014-06-26 | 2014-06-26 | Mulch recycler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104025738A true CN104025738A (en) | 2014-09-10 |
Family
ID=51456901
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410298824.1A Pending CN104025738A (en) | 2014-06-26 | 2014-06-26 | Mulch recycler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104025738A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104285520A (en) * | 2014-10-11 | 2015-01-21 | 甘肃农业大学 | Plastic mulch recycling machine |
| CN105557094A (en) * | 2016-01-14 | 2016-05-11 | 盐城市宝恒农业机械科技有限公司 | Residual film recycling machine |
| CN105684581A (en) * | 2016-04-18 | 2016-06-22 | 庆阳市前进机械制造有限公司 | Residual film recovering machine |
| CN105766100A (en) * | 2016-04-19 | 2016-07-20 | 庆阳市前进机械制造有限公司 | Profiling mechanism of mulch pickup tooth |
| CN105794342A (en) * | 2016-04-05 | 2016-07-27 | 甘肃农业大学 | Residual plastic film collecting and soil preparing integrated machine and using method thereof |
| CN106068710A (en) * | 2016-06-03 | 2016-11-09 | 甘肃农业大学 | A kind of remnant film picker |
| CN106385809A (en) * | 2016-10-19 | 2017-02-15 | 宁夏智源农业装备有限公司 | Remaining film rolling machine with monitoring function |
| CN109429584A (en) * | 2018-12-26 | 2019-03-08 | 甘肃农业大学 | A kind of cone roller film rolling device |
| CN110402729A (en) * | 2019-06-26 | 2019-11-05 | 河南农业大学 | A kind of automatic machine for recycling mulch film |
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Patent Citations (5)
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| KR100866742B1 (en) * | 2007-05-03 | 2008-11-03 | 김동문 | Wasted vinyl winding device for a vinyl-house |
| CN101945571A (en) * | 2007-12-17 | 2011-01-12 | 罗卡制造私人有限公司 | The plastic film recover |
| CN102067749A (en) * | 2010-11-01 | 2011-05-25 | 黑龙江省畜牧机械化研究所 | Self-propelled onion mulching film recoverer |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104285520B (en) * | 2014-10-11 | 2016-06-01 | 甘肃农业大学 | Machine for recycling mulch film |
| CN104285520A (en) * | 2014-10-11 | 2015-01-21 | 甘肃农业大学 | Plastic mulch recycling machine |
| CN105557094A (en) * | 2016-01-14 | 2016-05-11 | 盐城市宝恒农业机械科技有限公司 | Residual film recycling machine |
| CN105794342A (en) * | 2016-04-05 | 2016-07-27 | 甘肃农业大学 | Residual plastic film collecting and soil preparing integrated machine and using method thereof |
| CN105684581B (en) * | 2016-04-18 | 2024-01-26 | 陇东学院 | Residual film recycling machine |
| CN105684581A (en) * | 2016-04-18 | 2016-06-22 | 庆阳市前进机械制造有限公司 | Residual film recovering machine |
| CN105766100A (en) * | 2016-04-19 | 2016-07-20 | 庆阳市前进机械制造有限公司 | Profiling mechanism of mulch pickup tooth |
| CN106068710A (en) * | 2016-06-03 | 2016-11-09 | 甘肃农业大学 | A kind of remnant film picker |
| CN106385809B (en) * | 2016-10-19 | 2019-02-01 | 宁夏智源农业装备有限公司 | Residual film winding machine with monitoring function |
| CN106385809A (en) * | 2016-10-19 | 2017-02-15 | 宁夏智源农业装备有限公司 | Remaining film rolling machine with monitoring function |
| CN109429584A (en) * | 2018-12-26 | 2019-03-08 | 甘肃农业大学 | A kind of cone roller film rolling device |
| CN109429584B (en) * | 2018-12-26 | 2023-12-29 | 甘肃农业大学 | Cone roller film winding device |
| CN110402729A (en) * | 2019-06-26 | 2019-11-05 | 河南农业大学 | A kind of automatic machine for recycling mulch film |
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Application publication date: 20140910 |
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| RJ01 | Rejection of invention patent application after publication |