CN104017538A - Preparation method of anti-explosion anti-pricking safe tyre - Google Patents

Preparation method of anti-explosion anti-pricking safe tyre Download PDF

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Publication number
CN104017538A
CN104017538A CN201410254410.9A CN201410254410A CN104017538A CN 104017538 A CN104017538 A CN 104017538A CN 201410254410 A CN201410254410 A CN 201410254410A CN 104017538 A CN104017538 A CN 104017538A
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weight
parts
tyre
spraying
tire
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CN201410254410.9A
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饶秀琴
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Abstract

The invention discloses a preparation method of an anti-explosion anti-pricking safe tyre. The method comprises the steps that in a cleaning step, a mother tyre of a semi-finished product tyre is cleaned at intermediate temperature to ensure that the inner wall of the mother tyre meets the requirement of spraying and adhering; in a drying step, the mother tyre is heated and dried; in a preparation step of macromolecular elastic rubber, an elastomer, tackifiers, softening agents, anti-aging agents, filling agents, foaming agents and catalysts are mixed, heated and cooled for high-speed rotation centrifugation, and vacuumizing and drying treatment is carried out; in a step of spraying macromolecule elastic rubber, a bottom rubber layer is sprayed on the inner wall surface of the automobile tyre, and the prepared macromolecule memory elastic rubber is coated on the inner wall surface of the tyre which rotates at constant speed by using a spraying machine in a melting state; in a cooling curing step, the macromolecule memory elastic rubber on the inner wall surface of the tyre is cooled and cured by using an ice crystal technology, and a layer of organic protective agent is coated on the surface of the rubber, so that the safe tyre finished product is obtained.

Description

A kind of preparation method of the explosion-proof safety tread of resistance to bundle
Technical field
The present invention relates to a kind of preparation method of the explosion-proof safety tread of resistance to bundle.
Background technology
Doughnut generally all uses tubeless tire at present, there is good thermal diffusivity, comfort level and stopping property, but tubeless tyre there will be the phenomenon of gas leakage after being pierced through by sharp objects, what have even there will be and blow out, driver's life does not ensure safely like this, can cause very serious consequence.Along with human consumer is more and more higher for the requirement of automobile tyre security energy, this hidden danger becomes problem demanding prompt solution.
Summary of the invention
Technical problem to be solved by this invention is, a kind of preparation method who is coated with explosion-proof, the safety tread of resistance to bundle of macromolecule memory leakage-proof mending material layer is provided.
A preparation method for the explosion-proof safety tread of resistance to bundle, is characterized in that, comprises the steps:
Cleaning step, by the female tire of the work in-process tire of having made, utilizes doughnut inner-wall surface cleaning machine to carry out middle temperature and cleans 5-10 minute, makes wall energy in female tire reach the bonding requirement of spraying, then uses light-illuminating, and range estimation is without bright spot, baking step, by female tire heating, drying, temperature is controlled between 60 ℃-85 ℃, and constant temperature time is controlled at 2-6 hour according to tyre kind difference, the preparation process of high polymer elastic colloid, by the elastomerics of 90 to 120 parts of weight, the tackifier of 70 to 100 parts of weight, the tenderizer of 8 to 15 parts of weight, the anti-aging agent of 2 to 5 parts of weight, the weighting agent of 10 to 20 parts of weight, the catalyst mix heating of the whipping agent of 2 to 5 parts of weight and 1 to 5 part of weight, be cooled to after room temperature the whizzer high speed rotating centrifugal 90-120 minute that is 25000 * g-30000 * g at rotating speed, finally the mixing after centrifugal is put into vacuum tightness and be 1 pascal's vacuumizing and drying device and process 35-55 minute, obtain required high polymer elastic colloid, spraying high polymer elastic colloid step, the primer layer that is 0.1-0.3mm in doughnut inner-wall surface spraying a layer thickness, and the macromolecule memory elastic gel of preparation is coated on the tire inner wall face of uniform rotation with spraying machine under molten state, coating thickness is not less than 3mm, cooling curing step, application ice crystal technology is carried out cooling curing by tire inner wall face macromolecule memory elastic gel, and smears one deck organic protective agent at colloid surface, obtains safety tread finished product.
Preferably, described cleaning step, by the female tire of the work in-process tire of having made, utilizes doughnut inner-wall surface cleaning machine to carry out middle temperature and cleans 6 minutes, makes wall energy in female tire reach the bonding requirement of spraying, then uses light-illuminating, and range estimation is without bright spot; Described baking step, by female tire heating, drying, temperature is controlled between 75 ℃, and constant temperature time is controlled at 2-6 hour according to tyre kind difference; The preparation process of described high polymer elastic colloid, by the catalyst mix heating of the whipping agent of the weighting agent of the anti-aging agent of the tenderizer of the tackifier of the elastomerics of 105 parts of weight, 85 parts of weight, 10 parts of weight, 3 parts of weight, 16 parts of weight, 4 parts of weight and 2 parts of weight, be cooled to after room temperature the whizzer high speed rotating centrifugal that is 27500 * g at rotating speed 110 minutes, finally the mixing after centrifugal is put into vacuum tightness and be 1 pascal's vacuumizing and drying device and process 45 minutes, obtain required high polymer elastic colloid; Described spraying high polymer elastic colloid step, the primer layer that is 0.2mm in doughnut inner-wall surface spraying a layer thickness, and the macromolecule memory elastic gel of preparation is coated on the tire inner wall face of uniform rotation with spraying machine under molten state, coating thickness is not less than 3mm; Described cooling curing step, application ice crystal technology is carried out cooling curing by tire inner wall face macromolecule memory elastic gel, and smears one deck organic protective agent at colloid surface, obtains safety tread finished product.
Compared with prior art, the advantage of technique scheme is, this is explosion-proof, the airtight coating layer of the polymer leakage-proof of the safety tread of resistance to bundle is nano level material with memory, its intermolecular distance is little, adhesive ability is strong, compares to have fill up more fast and effectively effect with the airtight coating layer of leakproof of other materials.Especially what time obtaining outstanding effect below: 1, adopted the centrifugal mode of high speed rotating, through experiment contrast discovery which, the molecule of macromolecule memory material can be carried out to Centrifugal dispersion, distance between reduction molecule, make macromolecule memory material reach nano level, and then improve its adsorptive power.
2, adopt ice crystal mode to carry out cooling, when guaranteeing cooling performance, prevent that rubber hardening from becoming fragile.
Embodiment
Below in conjunction with embodiment, the present invention is described further.
Embodiment mono-:
A preparation method for the explosion-proof safety tread of resistance to bundle, is characterized in that, comprises the steps:
Cleaning step, by the female tire of the work in-process tire of having made, utilizes doughnut inner-wall surface cleaning machine to carry out middle temperature and cleans 5 minutes, makes wall energy in female tire reach the bonding requirement of spraying, then uses light-illuminating, and range estimation is without bright spot; Baking step, by female tire heating, drying, temperature is controlled at 60 ℃, and constant temperature time is controlled at 2-6 hour according to tyre kind difference; The preparation process of high polymer elastic colloid, by the catalyst mix heating of the whipping agent of the weighting agent of the anti-aging agent of the tenderizer of the tackifier of the elastomerics of 90 parts of weight, 70 parts of weight, 8 parts of weight, 2 parts of weight, 10 parts of weight, 2 parts of weight and 1 part of weight, be cooled to after room temperature the whizzer high speed rotating centrifugal that is 25000 * g at rotating speed 90 minutes, finally the mixing after centrifugal is put into vacuum tightness and be 1 pascal's vacuumizing and drying device and process 35 minutes, obtain required high polymer elastic colloid; Spraying high polymer elastic colloid step, in doughnut inner-wall surface spraying a layer thickness, it is the primer layer of 0.1 mm, and the macromolecule memory elastic gel of preparation is coated on the tire inner wall face of uniform rotation with spraying machine under molten state, coating thickness is not less than 3mm; Cooling curing step, application ice crystal technology is carried out cooling curing by tire inner wall face macromolecule memory elastic gel, and smears one deck organic protective agent at colloid surface, obtains safety tread finished product.
Embodiment bis-:
A preparation method for the explosion-proof safety tread of resistance to bundle, is characterized in that, comprises the steps:
Cleaning step, by the female tire of the work in-process tire of having made, utilizes doughnut inner-wall surface cleaning machine to carry out middle temperature and cleans 6 minutes, makes wall energy in female tire reach the bonding requirement of spraying, then uses light-illuminating, and range estimation is without bright spot; Baking step, by female tire heating, drying, temperature is controlled between 75 ℃, and constant temperature time is controlled at 2-6 hour according to tyre kind difference; The preparation process of high polymer elastic colloid, by the catalyst mix heating of the whipping agent of the weighting agent of the anti-aging agent of the tenderizer of the tackifier of the elastomerics of 105 parts of weight, 85 parts of weight, 10 parts of weight, 3 parts of weight, 16 parts of weight, 4 parts of weight and 2 parts of weight, be cooled to after room temperature the whizzer high speed rotating centrifugal that is 27500 * g at rotating speed 110 minutes, finally the mixing after centrifugal is put into vacuum tightness and be 1 pascal's vacuumizing and drying device and process 45 minutes, obtain required high polymer elastic colloid; Spraying high polymer elastic colloid step, the primer layer that is 0.2mm in doughnut inner-wall surface spraying a layer thickness, and the macromolecule memory elastic gel of preparation is coated on the tire inner wall face of uniform rotation with spraying machine under molten state, coating thickness is not less than 3mm; Cooling curing step, application ice crystal technology is carried out cooling curing by tire inner wall face macromolecule memory elastic gel, and smears one deck organic protective agent at colloid surface, obtains safety tread finished product.
Embodiment tri-:
A preparation method for the explosion-proof safety tread of resistance to bundle, is characterized in that, comprises the steps:
Cleaning step, by the female tire of the work in-process tire of having made, utilizes doughnut inner-wall surface cleaning machine to carry out middle temperature and cleans 10 minutes, makes wall energy in female tire reach the bonding requirement of spraying, then uses light-illuminating, and range estimation is without bright spot; Baking step, by female tire heating, drying, temperature is controlled at 85 ℃, and constant temperature time is controlled at 2-6 hour according to tyre kind difference; The preparation process of high polymer elastic colloid, by the catalyst mix heating of the whipping agent of the weighting agent of the anti-aging agent of the tenderizer of the tackifier of the elastomerics of 120 parts of weight, 100 parts of weight, 15 parts of weight, 5 parts of weight, 20 parts of weight, 5 parts of weight and 5 parts of weight, be cooled to after room temperature the whizzer high speed rotating centrifugal that is 30000 * g at rotating speed 120 minutes, finally the mixing after centrifugal is put into vacuum tightness and be 1 pascal's vacuumizing and drying device and process 55 minutes, obtain required high polymer elastic colloid; Spraying high polymer elastic colloid step, the primer layer that is 0.3mm in doughnut inner-wall surface spraying a layer thickness, and the macromolecule memory elastic gel of preparation is coated on the tire inner wall face of uniform rotation with spraying machine under molten state, coating thickness is not less than 3mm; Cooling curing step, application ice crystal technology is carried out cooling curing by tire inner wall face macromolecule memory elastic gel, and smears one deck organic protective agent at colloid surface, obtains safety tread finished product.
Compared with prior art, the advantage of technique scheme is, this is explosion-proof, the airtight coating layer of the polymer leakage-proof of the safety tread of resistance to bundle is nano level material with memory, its intermolecular distance is little, adhesive ability is strong, compares to have fill up more fast and effectively effect with the airtight coating layer of leakproof of other materials.Especially what time obtaining outstanding effect below: 1, adopted the centrifugal mode of high speed rotating, through experiment contrast discovery which, the molecule of macromolecule memory material can be carried out to Centrifugal dispersion, distance between reduction molecule, make macromolecule memory material reach nano level, and then improve its adsorptive power.
2, adopt ice crystal mode to carry out cooling, when guaranteeing cooling performance, prevent that rubber hardening from becoming fragile.
Above content is further description made for the present invention in conjunction with specific embodiments, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.

Claims (2)

1. the preparation method of the explosion-proof safety tread of resistance to bundle, it is characterized in that, comprise the steps: cleaning step, by the female tire of the work in-process tire of having made, utilize doughnut inner-wall surface cleaning machine to carry out middle temperature and clean 5-10 minute, make wall energy in female tire reach the bonding requirement of spraying, then use light-illuminating, range estimation is without bright spot, baking step, by female tire heating, drying, temperature is controlled between 60 ℃-85 ℃, and constant temperature time is controlled at 2-6 hour according to tyre kind difference, the preparation process of high polymer elastic colloid, by the elastomerics of 90 to 120 parts of weight, the tackifier of 70 to 100 parts of weight, the tenderizer of 8 to 15 parts of weight, the anti-aging agent of 2 to 5 parts of weight, the weighting agent of 10 to 20 parts of weight, the catalyst mix heating of the whipping agent of 2 to 5 parts of weight and 1 to 5 part of weight, be cooled to after room temperature the whizzer high speed rotating centrifugal 90-120 minute that is 25000 * g-30000 * g at rotating speed, finally the mixing after centrifugal is put into vacuum tightness and be 1 pascal's vacuumizing and drying device and process 35-55 minute, obtain required high polymer elastic colloid, spraying high polymer elastic colloid step, the primer layer that is 0.1-0.3mm in doughnut inner-wall surface spraying a layer thickness, and the macromolecule memory elastic gel of preparation is coated on the tire inner wall face of uniform rotation with spraying machine under molten state, coating thickness is not less than 3mm, cooling curing step, application ice crystal technology is carried out cooling curing by tire inner wall face macromolecule memory elastic gel, and smears one deck organic protective agent at colloid surface, obtains safety tread finished product.
2. the preparation method of the explosion-proof safety tread of resistance to bundle as claimed in claim 1, it is characterized in that, cleaning step, by the female tire of the work in-process tire of having made, utilizing doughnut inner-wall surface cleaning machine to carry out middle temperature cleans 6 minutes, make wall energy in female tire reach the bonding requirement of spraying, then use light-illuminating, range estimation is without bright spot; Baking step, by female tire heating, drying, temperature is controlled between 75 ℃, and constant temperature time is controlled at 2-6 hour according to tyre kind difference; The preparation process of high polymer elastic colloid, by the catalyst mix heating of the whipping agent of the weighting agent of the anti-aging agent of the tenderizer of the tackifier of the elastomerics of 105 parts of weight, 85 parts of weight, 10 parts of weight, 3 parts of weight, 16 parts of weight, 4 parts of weight and 2 parts of weight, be cooled to after room temperature the whizzer high speed rotating centrifugal that is 27500 * g at rotating speed 110 minutes, finally the mixing after centrifugal is put into vacuum tightness and be 1 pascal's vacuumizing and drying device and process 45 minutes, obtain required high polymer elastic colloid; Spraying high polymer elastic colloid step, the primer layer that is 0.2mm in doughnut inner-wall surface spraying a layer thickness, and the macromolecule memory elastic gel of preparation is coated on the tire inner wall face of uniform rotation with spraying machine under molten state, coating thickness is not less than 3mm; Cooling curing step, application ice crystal technology is carried out cooling curing by tire inner wall face macromolecule memory elastic gel, and smears one deck organic protective agent at colloid surface, obtains safety tread finished product.
CN201410254410.9A 2014-06-10 2014-06-10 Preparation method of anti-explosion anti-pricking safe tyre Pending CN104017538A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105327823A (en) * 2015-12-01 2016-02-17 卢文哲 Automatic assembly line for spraying adhesives in tires and production method
CN106313588A (en) * 2015-07-02 2017-01-11 广东高远汽车用品科技有限公司 Tire safety upgrading process based on self-repairing technique and special environment-friendly tire cleaning agent for tire safety upgrading process
CN106313587A (en) * 2015-07-02 2017-01-11 广东高远汽车用品科技有限公司 Tire safety upgrading process based on self-repairing technique and special environment-friendly tire surface treating agent for tire safety upgrading process
CN109017163A (en) * 2018-08-14 2018-12-18 项晓村 A kind of Initiative Defense tire and its production method
CN109515074A (en) * 2018-11-22 2019-03-26 项晓村 A kind of flexibility is blown out safety method of meeting an urgent need

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100999179A (en) * 2007-01-12 2007-07-18 张海龙 Pricking resistant, bullet-proof, leakage-proof safety tyre, its manufacturing method and its used polymer leakage-proof mending material
CN101139516A (en) * 2006-09-08 2008-03-12 张海龙 Macromolecule leak-proof mending material and leak-proof tyre containing the same
CN101254736A (en) * 2007-02-28 2008-09-03 安徽省宁国中鼎股份有限公司 Leakage-proof tyre and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101139516A (en) * 2006-09-08 2008-03-12 张海龙 Macromolecule leak-proof mending material and leak-proof tyre containing the same
CN100999179A (en) * 2007-01-12 2007-07-18 张海龙 Pricking resistant, bullet-proof, leakage-proof safety tyre, its manufacturing method and its used polymer leakage-proof mending material
CN101254736A (en) * 2007-02-28 2008-09-03 安徽省宁国中鼎股份有限公司 Leakage-proof tyre and preparation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106313588A (en) * 2015-07-02 2017-01-11 广东高远汽车用品科技有限公司 Tire safety upgrading process based on self-repairing technique and special environment-friendly tire cleaning agent for tire safety upgrading process
CN106313587A (en) * 2015-07-02 2017-01-11 广东高远汽车用品科技有限公司 Tire safety upgrading process based on self-repairing technique and special environment-friendly tire surface treating agent for tire safety upgrading process
CN105327823A (en) * 2015-12-01 2016-02-17 卢文哲 Automatic assembly line for spraying adhesives in tires and production method
CN109017163A (en) * 2018-08-14 2018-12-18 项晓村 A kind of Initiative Defense tire and its production method
CN109515074A (en) * 2018-11-22 2019-03-26 项晓村 A kind of flexibility is blown out safety method of meeting an urgent need

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Application publication date: 20140903