CN104014839B - Air valve plate machining equipment of air compressor - Google Patents
Air valve plate machining equipment of air compressor Download PDFInfo
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- CN104014839B CN104014839B CN201310714414.6A CN201310714414A CN104014839B CN 104014839 B CN104014839 B CN 104014839B CN 201310714414 A CN201310714414 A CN 201310714414A CN 104014839 B CN104014839 B CN 104014839B
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- valve plate
- boring machine
- rotating
- air compressor
- screw hole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
- B23B39/161—Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention discloses air valve plate machining equipment of an air compressor. The air valve plate machining equipment comprises a machine case, a power transmission system, a rotating disc device, a machining device and a control system. The power transmission system provides power for the rotating disc device. At least five clamps are fixed on the rotating disc device. The clamps are distributed on the rotating disc device in the periphery direction. The machining device comprises an assembling hole drilling machine, a ventilation hole drilling machine, a screw hole drilling machine and a screw hole tapping machine. The assembling hole drilling machine, the ventilation hole drilling machine, the screw hole drilling machine and the screw hole tapping machine correspond to four connected clamps in sequence respectively. The air valve plate machining equipment of the air compressor is small in occupied space, by rotating the rotating disc device, air valve plates clamped on the clamps are machined automatically by the machining devices in sequence, only one person is needed to complete part machining of the air valve plates, production efficiency is greatly improved, production cost is lowered, and product quality is guaranteed.
Description
Technical field
The present invention relates to air compressor production field, more specifically, it relates to the valve plate process equipment of a kind of air compressor.
Background technology
Air compressor is the device that the mechanical energy of former dynamic (typically motor) is converted into gas pressure energy, is compressed-air actuated pressure generator.Air compressor produces form as a kind of important energy, it is widely used in the links of life, under being especially widely used in machinery, metallurgy, electricity electric power, medicine, packing, change, food, dig up mine, weave, numerous lower industry fields such as traffic, become compressed-air actuated main product
Wherein, when the air valve plate component of air compressor is air compressor machine compressed air, controlling the vitals of air-flow turnover, wherein valve plate is the major part of air valve plate component.
First valve plate is to obtain hair by casting to train, prior art is processed relatively backward for the subsequent production of valve plate, its following process needs to bore several installing holes, the passage of input and output gas, screw and the tapping of screw successively in this mao of training, it at least wants four procedure of processings, if a people produces with bench drill operation, then need to change four kinds of drill bits, production efficiency is the lowest, also increase the cost of labor of this part, and the part quality made is easily subject to the impact of operative's level, the part quality produced is uneven；If pipeline system produces, then needing four machines, four people to operate, seriously elongated streamline, occupied ground, take too much artificial, production efficiency is the highest.
Summary of the invention
The deficiency existed for prior art, it is an object of the invention to provide the valve plate process equipment of a kind of air compressor, and it can once complete the valve plate processing of air compressor.
For achieving the above object, the technical scheme is that the valve plate process equipment of a kind of air compressor, including cabinet, power drive system, rotating-table apparatus, processing unit (plant), control system, described power drive system provides power for rotating-table apparatus, at least five fixture it is fixed with on described rotating-table apparatus, described fixture is circumferentially distributed on rotating-table apparatus, described processing unit (plant) is by pilot hole boring machine, passage boring machine, screw boring machine, screw hole tapping machine forms, described pilot hole boring machine, passage boring machine, screw boring machine, screw hole tapping machine is the most corresponding with four connected fixtures successively.
The present invention is further arranged to: described pilot hole boring machine, passage boring machine, screw boring machine, screw hole tapping machine are equipped with work head and control the apparatus capable of fluctuating of work head lifting, described work head is positioned at the top of fixture, the dismountable connection of work of described pilot hole boring machine has pilot hole drill bit group, the dismountable connection of work of passage boring machine has passage drill bit group, the dismountable connection of work of screw boring machine has tap bit group, and the dismountable connection of work of screw hole tapping machine has screw hole tapping head group.
The present invention is further arranged to: described apparatus capable of fluctuating is telescopic air pressure cylinder, and the expansion link of described telescopic air pressure cylinder is fixing with work head to be connected.
The present invention is further arranged to: described rotating-table apparatus side is provided with the positioner controlling the rotating-table apparatus anglec of rotation.
The present invention is further arranged to: described positioner includes infrared ray sensor, the calibration block consistent with fixture quantity it is interval with on described rotating-table apparatus, the spacing of adjacent two calibration blocks is identical with the spacing of adjacent two fixtures, and described infrared ray sensor controls the anglec of rotation of rotating-table apparatus by calibration block school.
The present invention is further arranged to: be provided with four root posts in described cabinet, and described apparatus capable of fluctuating is fixed on column.
The present invention is further arranged to: be equipped with chiller on described each column, and described chiller includes the tank for coolant being fixed on column and the cooling tube connected within cooler bin, is provided with coolant in tank for coolant.
The present invention is further arranged to: described fixture is for clamping valve plate and making the machined surface of valve plate arrange upward.
The present invention is further arranged to: described fixture is 6.
The present invention is further arranged to: described pilot hole drill bit group is provided with 6 pilot hole drill bits, and passage drill bit group is provided with 2 passage drill bits, and tap bit group is provided with 2 tap bits, and screw hole tapping head group is provided with 2 screw hole tapping heads.
By using technique scheme, the valve plate process equipment of this air compressor is by pilot hole boring machine, passage boring machine, screw boring machine, screw hole tapping machine combines, decrease and take up room, by rotary turnplate device, make the valve plate being clamped on fixture pass sequentially through these processing unit (plant)s automatically to process, only need a people just can quickly finish the part processing of valve plate, substantially increase production efficiency, reduce production cost, and the degree of accuracy of processing is improve by processing automatically, the valve plate making production all has identical fine quality, be conducive to improving the competitiveness of product in market.
Accompanying drawing explanation
Fig. 1 is the structural representation of the valve plate process equipment embodiment of air compressor of the present invention；
Fig. 2 is the structural representation of valve plate.
Reference: 1, cabinet；2, power drive system；3, rotating-table apparatus；31, fixture；4, processing unit (plant)；41, pilot hole boring machine；411, pilot hole drill bit group；42, passage boring machine；421, passage drill bit group；43, screw boring machine；431, tap bit group；44, screw hole tapping machine；441, screw hole tapping head group；401, apparatus capable of fluctuating；4011, telescopic air pressure cylinder；5, infrared ray sensor；6, calibration block；7, column；8, chiller；81, tank for coolant；82, cooling tube.
Detailed description of the invention
Referring to figs. 1 through Fig. 2, the valve plate process equipment embodiment of air compressor of the present invention is described further.
A kind of valve plate process equipment of air compressor, including cabinet 1, power drive system 2, rotating-table apparatus 3, processing unit (plant) 4, control system, described power drive system 2 provides power for rotating-table apparatus 3, it is fixed with at least five fixture 31 on described rotating-table apparatus 3, described fixture 31 is circumferentially distributed on rotating-table apparatus 3, described processing unit (plant) 4 is by pilot hole boring machine 41, passage boring machine 42, screw boring machine 43, screw hole tapping machine 44 forms, described pilot hole boring machine 41, passage boring machine 42, screw boring machine 43, screw hole tapping machine 44 is the most corresponding with four connected fixtures 31 successively.Pilot hole boring machine 41, passage boring machine 42, screw boring machine 43, screw hole tapping machine 44 are combined by the valve plate process equipment of this air compressor, decrease and take up room；Add man-hour, valve plate to be processed is fixed on fixture 31, make rotating-table apparatus 3 rotate by control system so that the valve plate being clamped on fixture 31 passes sequentially through these processing unit (plant)s 4 and automatically processes；At least provided with five fixtures 31, it is because wherein four fixtures 31 and can be in machining state, it is available so at least also needing to a fixture 31, operator can be used to pulled down the valve plate of processing and installed valve plate to be processed, thus can form a circulation, this equipment is made to be in continuous print machining state, only need a people just can quickly finish the part processing of valve plate, substantially increase production efficiency, reduce production cost, and the degree of accuracy of processing is improve by processing automatically, the valve plate making production all has identical fine quality, be conducive to improving the competitiveness of product in market.
Described pilot hole boring machine 41, passage boring machine 42, screw boring machine 43, screw hole tapping machine 44 are equipped with work head and control the apparatus capable of fluctuating 401 of work head lifting, described work head is positioned at the top of fixture 31, the dismountable connection of work of described pilot hole boring machine 41 has pilot hole drill bit group 411, the dismountable connection of work of passage boring machine 42 has passage drill bit group 421, the dismountable connection of work of screw boring machine 43 has tap bit group 431, and the dismountable connection of work of screw hole tapping machine 44 has screw hole tapping head group 441.Pilot hole boring machine 41, passage boring machine 42, screw boring machine 43, screw hole tapping machine 44 all move to appropriate location by apparatus capable of fluctuating 401 head that makes to work accordingly, valve plate on fixture 31 is processed, work head on each processing unit (plant) 4 removably connects with corresponding drill bit group, it is easy to maintenance and the replacing of drill bit, it is also convenient for the drill bit quantity adjusting in drill bit group at any time, with the pore structure of satisfied different valve plates.
Described apparatus capable of fluctuating 401 is telescopic air pressure cylinder 4011, and the expansion link of described telescopic air pressure cylinder 4011 is fixing with work head to be connected.Owing to Pneumatic cylinder structure is simple, reliable operation, realizes pumping of work head with it, deceleration device can be removed from, and there is no drive gap, stable movement, drill bit group each work head on stationarity operationally is effectively ensured.
Described rotating-table apparatus 3 side is provided with the positioner controlling rotating-table apparatus 3 anglec of rotation.When rotated, positioner can make fixture 31 rotate to exact position to rotating-table apparatus 3, it is ensured that the processing operation of corresponding processing unit (plant) 4.
Described positioner includes infrared ray sensor 5, the calibration block 6 consistent with fixture 31 quantity it is interval with on described rotating-table apparatus 3, the spacing of adjacent two calibration blocks 6 is identical with the spacing of adjacent two fixtures 31, and described infrared ray sensor 5 controls the anglec of rotation of rotating-table apparatus 3 by calibration block 6 school.Infrared ray sensor 5 is fixedly connected on cabinet 1, fixture 31 on rotating-table apparatus 3 is rotated to the position corresponding with each processing unit (plant) 4, it is corresponding with infrared ray sensor 5 that then one calibration block 6 is set on rotating-table apparatus 3, finally on rotating-table apparatus 3, it is arranged at the calibration block 6 that fixture 31 quantity is identical, the spacing making adjacent two calibration blocks 6 is identical with the spacing of adjacent two fixtures 31, so rotating-table apparatus 3 forward to next calibration block 6 and infrared ray sensor 5 to time corresponding fixture 31 has the most just turned over a station, is processed by next processing unit (plant) 4.It achieves rotation automatically, and setting accuracy is high, substantially increases the machining accuracy of valve plate part, improves product quality.
Being provided with four root posts 7 in described cabinet 1, described apparatus capable of fluctuating 401 is fixed on column 7.Each apparatus capable of fluctuating 401 has the column 7 of correspondence to fix, owing to the per unit processing time of each work head, the rotating speed of drill bit, the distance of drill bit are had any different, need the height according to practical situation regulation apparatus capable of fluctuating 401, so wanting structure independent, so it is not easy to produce resonance, will not interfere, and easy disassembly and maintenance.
Being equipped with chiller 8 on described each column 7, described chiller 8 includes the tank for coolant 81 being fixed on column 7 and the cooling tube 82 connected within cooler bin, is provided with coolant in tank for coolant 81.Add man-hour, by cooling tube 82 by the spray coolant in tank for coolant 81 to corresponding drill bit, the temperature in each drill bit group can be reduced, prevent each temperature of diamond bit too high and damage.Carrying out sealing bottom cabinet 1, the coolant so washing away out can be gathered in bottom, then puts into suction pump bottom cabinet 1, coolant is drawn back in tank for coolant 81, thus enables coolant recycle.
Described fixture 31 is for clamping valve plate and making the machined surface of valve plate arrange upward.Owing to valve plate has only to be processed its one side, work head is arranged on again the top of fixture 31, so the machined surface of fixture 31 valve plate to be made is arranged upward, valve plate just can be processed by so work head by simple elevating movement；And the machined surface of valve plate is placed upward, can be clearly seen that processing situation, advantageously ensure that crudy.
Described fixture 31 is 6.When this equipment runs, wherein 4 fixtures 31 of continuous print can be in machining state, and in other 2 fixtures 31, one is used for installing valve plate to be processed, and another is the valve plate completing processing under dismounting；So 6 fixtures 31 just meet operator to complete this operating process, therefore fixture 31 is arranged to 6 for preferred version.
Described pilot hole drill bit group 411 is provided with 6 pilot hole drill bits, and passage drill bit group 421 is provided with 2 passage drill bits, and tap bit group 431 is provided with 2 tap bits, and screw hole tapping head group 441 is provided with 2 screw hole tapping heads.This valve plate to be processed be formed around 6 for assembling pilot holes, middle two bigger holes are respectively air inlet and venthole, a screw it is equipped with by air inlet and venthole, so for the processing meeting this valve plate, corresponding drill bit group is set on the valve plate process equipment of this air compressor, can once complete processing, substantially increase production efficiency, reduce production cost.
The course of processing of the valve plate process equipment of this air compressor: valve plate to be processed is placed on fixture clamping, rotate rotating-table apparatus 3, make this valve plate sequentially pass through pilot hole boring machine 41 bores pilot hole, passage boring machine 42 drills through pore, screw is holed 43 machine drill screws, screw hole tapping machine 44 tapping at screw, disassembles valve plate from fixture after machining；Wherein, each rotating-table apparatus 3 rotates and is all controlled its anglec of rotation by infrared ray sensor 5, it is ensured that valve plate to be processed is accurately positioned；Wherein, it is preferred version that fixture 31 is arranged to 6, so whenever rotating-table apparatus 3 rotates once, it is possible on fixture 31, place a valve plate to be processed, and take the next one to complete the valve plate of processing, so can be achieved with continuously processing.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-described embodiment, and all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that, for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (8)
- null1. the valve plate process equipment of an air compressor，It is characterized in that: include cabinet、Power drive system、Rotating-table apparatus、Processing unit (plant)、Control system，Described power drive system provides power for rotating-table apparatus，At least five fixture it is fixed with on described rotating-table apparatus，Described fixture is circumferentially distributed on rotating-table apparatus，Described processing unit (plant) is by pilot hole boring machine、Passage boring machine、Screw boring machine、Screw hole tapping machine forms，Described pilot hole boring machine、Passage boring machine、Screw boring machine、Screw hole tapping machine is the most corresponding with four connected fixtures successively，Described rotating-table apparatus side is provided with the positioner controlling the rotating-table apparatus anglec of rotation，Described positioner includes infrared ray sensor，Infrared ray sensor is fixedly connected on cabinet，The calibration block consistent with fixture quantity it is interval with on described rotating-table apparatus，The spacing of adjacent two calibration blocks is identical with the spacing of adjacent two fixtures，Described infrared ray sensor controls the anglec of rotation of rotating-table apparatus by calibration block school.
- The valve plate process equipment of air compressor the most according to claim 1, it is characterized in that: described pilot hole boring machine, passage boring machine, screw boring machine, screw hole tapping machine is equipped with work head and controls the apparatus capable of fluctuating of work head lifting, described work head is positioned at the top of fixture, the dismountable connection of work of described pilot hole boring machine has pilot hole drill bit group, the dismountable connection of work of passage boring machine has passage drill bit group, the dismountable connection of work of screw boring machine has tap bit group, the dismountable connection of work of screw hole tapping machine has screw hole tapping head group.
- The valve plate process equipment of air compressor the most according to claim 2, is characterized in that: described apparatus capable of fluctuating is telescopic air pressure cylinder, and the expansion link of described telescopic air pressure cylinder is fixing with work head to be connected.
- The valve plate process equipment of air compressor the most according to claim 3, is characterized in that: be provided with four root posts in described cabinet, and described apparatus capable of fluctuating is fixed on column.
- The valve plate process equipment of air compressor the most according to claim 4, it is characterized in that: on each described column, be equipped with chiller, described chiller includes the tank for coolant being fixed on column and the cooling tube connected within cooler bin, is provided with coolant in tank for coolant.
- The valve plate process equipment of air compressor the most according to claim 5, is characterized in that: described fixture is for clamping valve plate and making the machined surface of valve plate arrange upward.
- 7. according to the valve plate process equipment of the air compressor described in claim 2 or 6, it is characterized in that: described fixture is 6.
- The valve plate process equipment of air compressor the most according to claim 7, it is characterized in that: described pilot hole drill bit group is provided with 6 pilot hole drill bits, passage drill bit group is provided with 2 passage drill bits, and tap bit group is provided with 2 tap bits, and screw hole tapping head group is provided with 2 screw hole tapping heads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310714414.6A CN104014839B (en) | 2013-12-21 | 2013-12-21 | Air valve plate machining equipment of air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310714414.6A CN104014839B (en) | 2013-12-21 | 2013-12-21 | Air valve plate machining equipment of air compressor |
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| Publication Number | Publication Date |
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| CN104014839A CN104014839A (en) | 2014-09-03 |
| CN104014839B true CN104014839B (en) | 2017-01-11 |
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| CN201310714414.6A Active CN104014839B (en) | 2013-12-21 | 2013-12-21 | Air valve plate machining equipment of air compressor |
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Effective date of registration: 20190520 Address after: No. 1 Yongkang Road, Mechanical Industrial Park, Sihong Economic Development Zone, Sihong County, Suqian City, Jiangsu Province Patentee after: Jiangsu Jingren Mechanical and Electrical Technology Co., Ltd. Address before: 318000 Pisheng Village, Binhai Town, Wenling City, Taizhou City, Zhejiang Province Patentee before: Wenling Jingren Machine Co., Ltd. |