CN104002403A - Electromagnetic-induction dynamic heating device of plastic cylindrical shell mold - Google Patents
Electromagnetic-induction dynamic heating device of plastic cylindrical shell mold Download PDFInfo
- Publication number
- CN104002403A CN104002403A CN201410191146.9A CN201410191146A CN104002403A CN 104002403 A CN104002403 A CN 104002403A CN 201410191146 A CN201410191146 A CN 201410191146A CN 104002403 A CN104002403 A CN 104002403A
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- electromagnetic
- frame
- cylinder
- heating device
- electromagnetic induction
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Links
- 230000005674 electromagnetic induction Effects 0.000 title claims abstract description 30
- 238000010438 heat treatment Methods 0.000 title claims abstract description 26
- 230000001360 synchronised effect Effects 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 238000011156 evaluation Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003915 liquefied petroleum gas Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- General Induction Heating (AREA)
Abstract
The invention relates to an electromagnetic-induction dynamic heating device of a plastic cylindrical shell mold. The electromagnetic-induction dynamic heating device comprises a cylinder rod (1), a cylinder body (2), a universal wheel (3), a linear guide rail seat (4), a cylinder rack (5), an electromagnetic heating plate (6), a linear guide rail (7), a synchronous beam (8), a pneumatic control box (9), a distance-adjustment bolt (10), a frame (11) and an electromagnetic-induction control cabinet (12). The electromagnetic-induction dynamic heating device has the advantages that 1, heat efficiency is high, comprehensive evaluation efficiency is improved by more than 45% and energy is saved, 2, operation is safe and simple and heating time is shortened, and 3, compared with the traditional flame heating method, the electromagnetic-induction dynamic heating device reduces environmental pollution.
Description
Technical field
The present invention relates to the electromagnetic induction dynamic heating device of plastic cylinder mould.
Background technology
Home and abroad application is at present extruded winding method and is produced in the process of plastic storage tank, in the time that the tubular metal die that forms plastic storage tank tank body is heated, traditional heating means are to utilize liquefied petroleum gas burned flame directly to roast the surface of tubular metal die, make it reach technological temperature.This kind of mode of heating pollution operating environment, depositing of liquefied gas have also caused potential safety hazard, heat transfer efficiency very low, lose time and the energy.
Summary of the invention
The present invention is application electromagnetic induction principle, in spiral yarn shaped conductive coil, pass into the electric current on pin limit, thereby produce the magnetic field of alternation, this magnetic field produces eddy current by tubular metal die cutting magnetic field processing plastic tank body, that material is carbon steel, recycle the resistance of carbon steel self and generate heat, reaching a kind of electromagnetic induction heater of the effect of heating tubular metal die.Because above-mentioned electromagnetic induction heater in production engineering is relatively-stationary, and heated tubular metal die is to rotate around axle center to do axis direction translational motion, and this device is: electromagnetic induction dynamic heating device.
The electromagnetic induction dynamic heating device that the present invention relates to plastic cylinder mould, the structure of this device comprises: cylinder rod (1), cylinder block (2), universal wheel (3), straight line guide rail seat (4), cylinder frame (5), electromagnetic electrothermic plate (6), line slideway (7), synchronous beam (8), pneumatic control case (9), setting-up screw (10), frame (11), electromagnetic induction switch board (12);
(9) (12) electromagnetic induction switch board be fixed on frame with pneumatic control cabinet and (11) go up; (11) (5) cylinder frame be also fixed in frame;
Four groups of electromagnetic electrothermic plates be (6) by bottom (2) of the cylinder block in every group and cylinder frame (5) bolt fix, cylinder rod (1) end connects synchronous beam middle part (8), the two ends of synchronous beam are connected to (7) one end of line slideway, the line slideway other end (7) and electromagnetic electrothermic the plate (6) pan at back are connected, and make electromagnetic electrothermic plate can do around it rotation of certain angle; Line slideway (7) can straight line guide rail seat (4) in slide, (4) straight line guide rail seat is arranged on cylinder frame by bolt and (5) goes up;
On (6) four jiaos of every block of electromagnetic electrothermic plate, process four screws, and be furnished with setting-up screw (10), universal wheel is equipped with in the front portion of bolt (3), universal wheel (3) contact with metal cylindrical mould and keep adjusting after definite distance.
Advantage of the present invention is:
1. thermal effect is high, and overall merit efficiency can improve more than 45%, saves the energy.
2. handling safety, easy, has shortened the heat time.
3. with traditional flame heating comparison, there is minimizing environmental pollution.
Brief description of the drawings
By describing in more detail exemplary embodiment of the present invention with reference to accompanying drawing, above and other aspect of the present invention and advantage will become more and be readily clear of, in the accompanying drawings:
Fig. 1 is the vertical section structure schematic diagram of the electromagnetic induction dynamic heating device of plastic cylinder mould of the present invention;
Fig. 2 is the perspective view of the electromagnetic induction dynamic heating device of plastic cylinder mould of the present invention.
Detailed description of the invention
Hereinafter, now with reference to accompanying drawing, the present invention is described more fully, various embodiment shown in the drawings.But the present invention can implement in many different forms, and should not be interpreted as being confined to embodiment set forth herein.On the contrary, it will be thorough with completely providing these embodiment to make the disclosure, and scope of the present invention is conveyed to those skilled in the art fully.
Hereinafter, exemplary embodiment of the present invention is described with reference to the accompanying drawings in more detail.
With reference to accompanying drawing 1, being constructed as follows of electromagnetic induction dynamic heating device of the present invention:
1, electromagnetism---automatically controlled part, comprising:
Electromagnetic induction switch board (12), universal wheel setting-up screw (10), electromagnetic electrothermic plate (6), universal wheel (3).
2, machinery---pneumatic part, comprising:
Frame (11), pneumatic control case (9), synchronous beam (8), line slideway (7), cylinder frame (5), straight line guide rail seat (4), cylinder block (2), cylinder rod (1).
The structure of this device comprises: cylinder rod (1), cylinder block (2), universal wheel (3), straight line guide rail seat (4), cylinder frame (5), electromagnetic electrothermic plate (6), line slideway (7), synchronous beam (8), pneumatic control case (9), setting-up screw (10), frame (11), the electromagnetic induction switch board parts such as (12).
This mechanism is made up of four groups of electromagnetic electrothermic plates, two cylinder frames, a frame, a pneumatic control case and an electromagnetic induction switch board.
All parts are installed in frame, and whole table apparatus can move with fork truck.
(9) (12) electromagnetic induction switch board be fixed on frame shown position (11) with pneumatic control cabinet.(11) (5) cylinder frame be also fixed in frame.
Four groups of electromagnetic electrothermic board components be (6) by bottom (2) of the cylinder block in every group and cylinder frame (5) bolt fix, cylinder rod (1) end connects synchronous beam middle part (8), the two ends of synchronous beam are connected to (7) one end of line slideway, the line slideway other end (7) and electromagnetic electrothermic the plate (6) pan at back are connected, and make electromagnetic electrothermic plate can do around it rotation of certain angle.Line slideway (7) can straight line guide rail seat (4) in slide, (4) straight line guide rail seat is arranged on cylinder frame by bolt and (5) goes up.
On (6) four jiaos of every block of electromagnetic electrothermic plate, process four screws, and be furnished with setting-up screw (10), universal wheel is equipped with in the front portion of bolt (3), universal wheel (3) contact with metal cylindrical mould and keep adjusting after definite distance.
The running of this electromagnetic induction dynamic heating device is as follows:
According to technical requirement by frame (11) with heated cylindrical mould location positioning, handle pneumatic control case (9) make cylinder rod (1), synchronous beam (8), (7) etc. line slideway moves to cylindrical mould.(3) with under setting-up screw control (10) (6) electromagnetic electrothermic plate is remained within the scope of 10--25 millimeter with the distance of rotating the external peripheral surface of the cylindrical mould of doing again axis direction translational motion around axle center at universal wheel.
Start electric cabinet and (12) make electromagnetic electrothermic plate (6) pass into the electric current of alternation, thereby produce the magnetic field of alternation, produce eddy current and utilize self resistance heating by moving tubular metal die cutting magnetic field, reach the object to this mold heated.
Said mechanism has realized under certain Pneumatic pressure effect, (6) electromagnetic electrothermic plate is maintained a certain distance with the metal cylindrical mould that does fixed-axis rotation and move by axis direction, for efficient heating of metal cylindrical mould under electromagnetic induction effect, provide guarantee.
The foregoing is only embodiments of the invention, be not limited to the present invention.The present invention can have various suitable changes and variation.All any amendments of doing within the spirit and principles in the present invention, be equal to replacement, improvement etc., within protection scope of the present invention all should be included in.
Claims (3)
1. the electromagnetic induction dynamic heating device of plastic cylinder mould, is characterized in that:
The structure of this device comprises: cylinder rod (1), cylinder block (2), universal wheel (3), straight line guide rail seat (4), cylinder frame (5), electromagnetic electrothermic plate (6), line slideway (7), synchronous beam (8), pneumatic control case (9), setting-up screw (10), frame (11), electromagnetic induction switch board (12);
(9) (12) electromagnetic induction switch board be fixed on frame with pneumatic control cabinet and (11) go up; (11) (5) cylinder frame be also fixed in frame;
Four groups of electromagnetic electrothermic plates be (6) by bottom (2) of the cylinder block in every group and cylinder frame (5) bolt fix, cylinder rod (1) end connects synchronous beam middle part (8), the two ends of synchronous beam are connected to (7) one end of line slideway, the line slideway other end (7) and electromagnetic electrothermic the plate (6) pan at back are connected, and make electromagnetic electrothermic plate can do around it rotation of certain angle; Line slideway (7) can straight line guide rail seat (4) in slide, (4) straight line guide rail seat is arranged on cylinder frame by bolt and (5) goes up;
On (6) four jiaos of every block of electromagnetic electrothermic plate, process four screws, and be furnished with setting-up screw (10), universal wheel is equipped with in the front portion of bolt (3), universal wheel (3) contact with metal cylindrical mould and keep adjusting after definite distance.
2. the electromagnetic induction dynamic heating device of plastic cylinder mould as claimed in claim 1, is characterized in that:
Described electromagnetic electrothermic plate has 4 groups, cylinder frame to have 2, frame to have 1, pneumatic control case to have 1, and electromagnetic induction switch board is one; All parts are installed in frame, and whole table apparatus can move with fork truck.
3. the electromagnetic induction dynamic heating device of plastic cylinder mould as claimed in claim 2, is characterized in that:
By frame (11) with heated cylindrical mould location positioning, handle pneumatic control case (9) make cylinder rod (1), synchronous beam (8), (7) etc. line slideway moves to cylindrical mould; (3) with under setting-up screw control (10) (6) electromagnetic electrothermic plate is remained within the scope of 10-25 millimeter with the distance of rotating the external peripheral surface of the cylindrical mould of doing again axis direction translational motion around axle center at universal wheel;
Start electric cabinet and (12) make electromagnetic electrothermic plate (6) pass into the electric current of alternation, thereby produce the magnetic field of alternation, produce eddy current and utilize self resistance heating by moving tubular metal die cutting magnetic field, reach the object to this mold heated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410191146.9A CN104002403B (en) | 2014-05-05 | 2014-05-05 | Prepare the electromagnetic induction dynamic heating device of the mould of plastic cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410191146.9A CN104002403B (en) | 2014-05-05 | 2014-05-05 | Prepare the electromagnetic induction dynamic heating device of the mould of plastic cylinder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104002403A true CN104002403A (en) | 2014-08-27 |
| CN104002403B CN104002403B (en) | 2016-09-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410191146.9A Expired - Fee Related CN104002403B (en) | 2014-05-05 | 2014-05-05 | Prepare the electromagnetic induction dynamic heating device of the mould of plastic cylinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104002403B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110920042A (en) * | 2019-11-19 | 2020-03-27 | 杭州缠绕环保科技有限公司 | Seamless extrusion winding electromagnetic induction dynamic heating system and method thereof |
| CN113752918A (en) * | 2021-07-30 | 2021-12-07 | 东风汽车集团股份有限公司 | Battery system, vehicle, and control method for vehicle |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040163755A1 (en) * | 2003-02-20 | 2004-08-26 | Lebreton Edward T. | Pressure vessel prestressing technique |
| JP2011179638A (en) * | 2010-03-03 | 2011-09-15 | Samtec Kk | Manufacturing device and manufacturing method of high pressure tank |
| CN202911136U (en) * | 2012-11-16 | 2013-05-01 | 武汉汇川管材有限公司 | Pre-heating device for winding mold of high density polyethylene wound enhanced pipe |
| JP2013155763A (en) * | 2012-01-27 | 2013-08-15 | Nippon Soken Inc | High pressure fluid tank and method for manufacturing the same |
| CN103640208A (en) * | 2013-12-20 | 2014-03-19 | 台州市健能工贸有限公司 | Heating system of karat pipe mould |
| CN204136279U (en) * | 2014-05-05 | 2015-02-04 | 阿丽贝（鞍山）塑料防腐设备有限公司 | The electromagnetic induction dynamic heating device of plastic cylinder mould |
-
2014
- 2014-05-05 CN CN201410191146.9A patent/CN104002403B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040163755A1 (en) * | 2003-02-20 | 2004-08-26 | Lebreton Edward T. | Pressure vessel prestressing technique |
| JP2011179638A (en) * | 2010-03-03 | 2011-09-15 | Samtec Kk | Manufacturing device and manufacturing method of high pressure tank |
| JP2013155763A (en) * | 2012-01-27 | 2013-08-15 | Nippon Soken Inc | High pressure fluid tank and method for manufacturing the same |
| CN202911136U (en) * | 2012-11-16 | 2013-05-01 | 武汉汇川管材有限公司 | Pre-heating device for winding mold of high density polyethylene wound enhanced pipe |
| CN103640208A (en) * | 2013-12-20 | 2014-03-19 | 台州市健能工贸有限公司 | Heating system of karat pipe mould |
| CN204136279U (en) * | 2014-05-05 | 2015-02-04 | 阿丽贝（鞍山）塑料防腐设备有限公司 | The electromagnetic induction dynamic heating device of plastic cylinder mould |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110920042A (en) * | 2019-11-19 | 2020-03-27 | 杭州缠绕环保科技有限公司 | Seamless extrusion winding electromagnetic induction dynamic heating system and method thereof |
| CN113752918A (en) * | 2021-07-30 | 2021-12-07 | 东风汽车集团股份有限公司 | Battery system, vehicle, and control method for vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104002403B (en) | 2016-09-07 |
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Granted publication date: 20160907 |