CN104001764A - Spiral tube coiling machine - Google Patents
Spiral tube coiling machine Download PDFInfo
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- CN104001764A CN104001764A CN201410234204.1A CN201410234204A CN104001764A CN 104001764 A CN104001764 A CN 104001764A CN 201410234204 A CN201410234204 A CN 201410234204A CN 104001764 A CN104001764 A CN 104001764A
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- power transmission
- transmission shaft
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- wallboard
- sheave
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Abstract
The invention discloses a spiral tube coiling machine. The spiral tube coiling machine comprises a transmission mechanism, a bending forming mechanism, a feeding mechanism, a guide mechanism, four suits of regulating devices, a base, a motor, a speed reducer and a transmission case, wherein the motor, the speed reducer and the transmission case are mounted on the base; the power output from the motor is transmitted to the speed reducer through a belt, and large low-speed torque is output through the speed reducer and transmitted to the guide mechanism and the feeding mechanism through transmission shafts; a straight tube is fed from the front end of the tube coiling machine through the guide mechanism, and the tubular product is pushed to the feeding mechanism through the rotation of two guide grooved wheels; a certain angle is formed between the bending forming mechanism and the horizontal surface, when the tubular product is sent out, the tubular product is bent upwardly to generate a bending angle by means of the extrusion force of a bending wheel and the thrust of the two grooved wheels; before coiling the tube, the spiral tube coiling machine is capable of meeting coiling requirements of different sizes of tubular products through the regulating devices, the angle between an oil cylinder and the horizontal surface is regulated through the bending forming mechanism, and the bending wrapping angle of the bent tube is controllable. The spiral tube coiling machine realizes to bend different sizes of tube bundles.
Description
[technical field]
The invention belongs to Machining Technology field, be specifically related to a kind of spiral paper tube winding machine.
[background technology]
Pipe bending technique is mainly used in large stadium, skyscraper, plant equipment manufacture, field of petrochemical industry.Along with improving constantly of level of market demand, people have higher requirement to existing pipe bending technique.
Bend pipe processing mainly relies on bending machine to realize, and common bending machine mainly divides hand, mechanical type, electrodynamic type, the large class of fluid pressure type four.Wherein, electrodynamic type bending machine performance compared with other three classes is more superior, is all even better from bend pipe ability, bending quality or bend pipe control, adds the cooperation of automatic control, has therefore obtained in recent years application more and more widely.
But, also there are a lot of bottlenecks in current pipe bending technique, for example for cannot obtain such as for want of corresponding technological accumulation of alloy pipe, stainless steel tube material pipe fitting desirable effect, because of bend pipe bore be limited in scope can not bend tubing, the operation of a machine processing of larger caliber and control reliability not high, these problems highlight day by day along with improving constantly of bend pipe requirement, become urgently and will deal with problems.
[summary of the invention]
The object of the invention is to for the deficiencies in the prior art, a kind of spiral paper tube winding machine is provided.
For achieving the above object, the present invention adopts following technical scheme:
A kind of spiral paper tube winding machine, comprises transmission mechanism, moulding bending mechanism, feed mechanism, guiding mechanism, quadruplet adjusting device, support and is arranged on motor, reductor and the transmission case on support; Wherein, transmission case is welded by symmetrically arranged left positioning and guiding wallboard and right positioning and guiding wallboard and symmetrically arranged the first side wall and the second sidewall, the first power transmission shaft, second driving shaft and the 3rd power transmission shaft of transmission mechanism is symmetricly set on the left positioning and guiding wallboard and right positioning and guiding wallboard of transmission case with its 6th power transmission shaft, the 5th power transmission shaft and the 4th power transmission shaft respectively, and is equipped with a gear on the first power transmission shaft, second driving shaft, the 5th power transmission shaft and the 6th power transmission shaft; The clutch end of motor is connected with the power intake of reductor by belt, the clutch end of reductor by the gear on its output shaft respectively with the first power transmission shaft and the 6th power transmission shaft on gear external toothing, and gear on the first power transmission shaft and the 6th power transmission shaft respectively with second driving shaft and the 5th power transmission shaft on gear external toothing;
Single cover adjusting device comprises adjusting sleeve, threaded fastener, pressing plate, adjusting bolt and locking nut, pressing plate is fixed on by threaded fastener on the end face of left positioning and guiding wallboard or right positioning and guiding wallboard, the center of pressing plate is provided with screwed hole, adjusting bolt is threaded with the screwed hole at pressing plate center, adjusting sleeve is connected with the external part of adjusting bolt, locking nut is arranged in adjusting bolt, and is positioned at the bottom of pressing plate; The two ends of the 3rd power transmission shaft and the 4th power transmission shaft are flexibly connected with adjusting sleeve on left positioning and guiding wallboard and right positioning and guiding wallboard respectively;
Feed mechanism comprises the first feeding sheave and the second feeding sheave, and the first feeding sheave is arranged on the external part of the 4th power transmission shaft outside right positioning and guiding wallboard, and the second feeding sheave is arranged on the external part of the 5th power transmission shaft outside right positioning and guiding wallboard; Guiding mechanism comprises the first guiding sheave and the second guiding sheave, and the first guiding sheave is arranged on the external part of the 3rd power transmission shaft outside right positioning and guiding wallboard, and the second guiding sheave is arranged on the external part of second driving shaft outside right positioning and guiding wallboard;
Moulding bending mechanism comprises oil cylinder, angle regulator and bend wheel, one end of oil cylinder is hinged on support, and its other end is provided with bend wheel, and one end of angle regulator is hinged on support, its other end is hinged on oil cylinder, and bend wheel is positioned at the discharge end of feed mechanism.
The present invention further improves and is, the first power transmission shaft, second driving shaft, the 5th power transmission shaft and the 6th power transmission shaft of transmission mechanism is equipped with bearing with the left positioning and guiding wallboard of transmission case with the position that right positioning and guiding wallboard is connected.
The present invention further improves and is, the gear on the first power transmission shaft, second driving shaft, the 5th power transmission shaft and the 6th power transmission shaft of transmission mechanism all adopts roller gear.
Compared with prior art, the present invention has advantages of as follows:
A kind of spiral paper tube winding machine of the present invention, it has realized the bending machining to different size tube bank, rotating speed can be controlled automatically, feeding style is that self-feeding has reduced labour intensity, improve working (machining) efficiency, it is strong that it has working ability, roll processing dimension stable, machining accuracy is high, fitting operation is convenient, the range of work is wide, easy and simple to handle and use the advantages such as reliable, particularly suitable moves site operation, management style is flexible, its structure adopts pure machine driving wrapped configuration, comparing other rolls form and has reduced and roll heating and to the complicated technology pretreatment process before rolling materials in the tube and processing, energy consumption is low, the present invention is widely used in the bending of spiral steel pipe of the devices such as petrochemical industry, pharmaceutical equipment and Industrial Boiler.
[brief description of the drawings]
Fig. 1 is the top view of a kind of spiral paper tube winding machine of the present invention;
Fig. 2 is that a kind of spiral paper tube winding machine of the present invention removes the front view after motor and speed reducer;
Fig. 3 is the rearview of a kind of spiral paper tube winding machine of the present invention.
[detailed description of the invention]
Below in conjunction with accompanying drawing, the present invention is described in further details.
Referring to Fig. 1 to Fig. 3, a kind of spiral paper tube winding machine of the present invention, comprises transmission mechanism 4, moulding bending mechanism 5, feed mechanism 6, guiding mechanism 7, quadruplet adjusting device 8, support 1 and is arranged on motor 2, reductor 3 and the transmission case 9 on support 1.
Wherein, transmission case 9 is welded by symmetrically arranged left positioning and guiding wallboard 9-1 and right positioning and guiding wallboard 9-3 and symmetrically arranged the first side wall 9-2 and the second sidewall 9-4, the first power transmission shaft 4-1 of transmission mechanism 4, second driving shaft 4-2 and the 3rd power transmission shaft 4-3 respectively with its 6th power transmission shaft 4-6, the 5th power transmission shaft 4-5 and the 4th power transmission shaft 4-4 are symmetricly set on the left positioning and guiding wallboard 9-1 and right positioning and guiding wallboard 9-3 of transmission case 9, and the first power transmission shaft 4-1, second driving shaft 4-2, on the 5th power transmission shaft 4-5 and the 6th power transmission shaft 4-6, be equipped with a gear, the clutch end of motor 2 is connected with the power intake of reductor 3 by belt, the clutch end of reductor 3 by the gear on its output shaft 3-1 respectively with the first power transmission shaft 4-1 and the 6th power transmission shaft 4-6 on gear external toothing, and gear on the first power transmission shaft 4-1 and the 6th power transmission shaft 4-6 respectively with second driving shaft 4-2 and the 5th power transmission shaft 4-5 on gear external toothing, the clutch end of motor 2 is connected with the power intake of reductor 3 by belt, the clutch end of reductor 3 by the gear on its output shaft 3-1 respectively with the first power transmission shaft 4-1 and the 6th power transmission shaft 4-6 on gear external toothing, thereby power is delivered to feed mechanism 7 and guiding mechanism 6, as depicted in figs. 1 and 2.
Single cover adjusting device 8 comprises adjusting sleeve 8-1, threaded fastener 8-2, pressing plate 8-3, adjusting bolt 8-4 and locking nut 8-5, pressing plate 8-3 is fixed on by threaded fastener 8-2 on the end face of left positioning and guiding wallboard 9-1 or right positioning and guiding wallboard 9-3, pressing plate 8-3 center is provided with screwed hole, adjusting bolt 8-4 is threaded with the screwed hole at pressing plate 8-3 center, adjusting sleeve 8-1 is connected with the external part of adjusting bolt 8-4, it is upper that locking nut 8-5 is arranged on adjusting bolt 8-4, and be positioned at the bottom of pressing plate 8-3; The two ends of the 3rd power transmission shaft 4-3 and the 4th power transmission shaft 4-4 are flexibly connected with left positioning and guiding wallboard 9-1 and the upper adjusting sleeve 8-1 of right positioning and guiding wallboard 9-3 respectively.
Feed mechanism 6 comprises the first feeding sheave 6-1 and the second feeding sheave 6-2, the first feeding sheave 6-1 is arranged on the external part of the 4th power transmission shaft 4-4 outside right positioning and guiding wallboard 9-3, and the second feeding sheave 6-2 is arranged on the external part of the 5th power transmission shaft 4-5 outside right positioning and guiding wallboard 9-3.Adjust the height of the first feeding sheave 6-1 and the second feeding sheave 6-2 by adjusting adjusting bolt 8-4, and then meet the bending requirement of different caliber pipe materials.
Guiding mechanism 7 comprises the first guiding sheave 7-1 and the second guiding sheave 7-2, the first guiding sheave 7-1 is arranged on the external part of the 3rd power transmission shaft 4-3 outside right positioning and guiding wallboard 9-3, and the second guiding sheave 7-2 is arranged on the external part of second driving shaft 4-2 outside right positioning and guiding wallboard 9-3.Adjust the height of the first guiding sheave 7-1 and the second guiding sheave 7-2 by adjusting adjusting bolt 8-4, and then meet the bending requirement of different caliber pipe materials.
Moulding bending mechanism 5 comprises oil cylinder 5-1, angle regulator 5-3 and bend wheel 5-2, one end of oil cylinder 5-1 is hinged on support 1, its other end is provided with bend wheel 5-2, one end of angle regulator 5-3 is hinged on support 1, it is upper that its other end is hinged on oil cylinder 5-1, and bend wheel 5-2 is positioned at the discharge end of feed mechanism 6.By adjusting the angle of oil cylinder 5-1 and horizontal plane, and then control the bending wrapping angle of institute's bend pipe material; Regulate the stroke of oil cylinder 5-1, can expand can spiral steel pipe curvature range, and relatively single adjusting is also than the adjusting that is easier to realize curvature simultaneously.
Further, the first power transmission shaft 4-1, the second driving shaft 4-2 of transmission mechanism 4, the 5th power transmission shaft 4-5 and the 6th power transmission shaft 4-6 are equipped with bearing with the left positioning and guiding wallboard 9-1 of transmission case 9 with the position that right positioning and guiding wallboard 9-3 is connected.Gear on the first power transmission shaft 4-1, second driving shaft 4-2, the 5th power transmission shaft 4-5 and the 6th power transmission shaft 4-6 of transmission mechanism 4 all adopts roller gear.
A kind of screw pipe bender of the present invention, it is mainly realized the rolling of different caliber pipe materials, and rolling self-feeding in process, adopts the control of frequency conversion numerical control system, has realized different size tube bank processing, and rotating speed can be controlled automatically.
Wherein, the power that motor 2 is exported reaches reductor 3 by belt, exports low-speed big by reductor 3, and passes to respectively guiding mechanism 7 and feed mechanism 6 by power transmission shaft.Straight tube is sent into through guiding mechanism 7 from machine front end, by the rotation of the first guiding sheave 7-1 and the second guiding sheave 7-2, tubing is pushed to feed mechanism 6.Moulding bending mechanism 5 has certain angle with horizontal plane, in the time that tubing is sent by feed mechanism 6, tubing is bent upwards under the double action of bend wheel 5-2 extruding force and the first feeding sheave 6-1 and the second feeding sheave 6-2 thrust, produce angle of bend, guiding mechanism 7 and feed mechanism 6 also play the effect of location, clamping, guiding simultaneously during this time.Before pipe crimping, can meet the needs that roll of different size tubing by adjusting device 8, adjust the angle of oil cylinder 5-1 and horizontal plane by moulding bending mechanism 5, can control the size of the bending wrapping angle of bend pipe.
Claims (3)
1. a spiral paper tube winding machine, it is characterized in that, comprise transmission mechanism (4), moulding bending mechanism (5), feed mechanism (6), guiding mechanism (7), quadruplet adjusting device (8), support (1) and be arranged on motor (2), reductor (3) and the transmission case (9) on support (1), wherein, transmission case (9) is welded by symmetrically arranged left positioning and guiding wallboard (9-1) and right positioning and guiding wallboard (9-3) and symmetrically arranged the first side wall (9-2) and the second sidewall (9-4), first power transmission shaft (4-1) of transmission mechanism (4), second driving shaft (4-2) and the 3rd power transmission shaft (4-3) respectively with its 6th power transmission shaft (4-6), the 5th power transmission shaft (4-5) and the 4th power transmission shaft (4-4) are symmetricly set on the left positioning and guiding wallboard (9-1) and right positioning and guiding wallboard (9-3) of transmission case (9), and the first power transmission shaft (4-1), second driving shaft (4-2), on the 5th power transmission shaft (4-5) and the 6th power transmission shaft (4-6), be equipped with a gear, the clutch end of motor (2) is connected with the power intake of reductor (3) by belt, the clutch end of reductor (3) by the gear on its output shaft (3-1) respectively with the first power transmission shaft (4-1) and the 6th power transmission shaft (4-6) on gear external toothing, and gear on the first power transmission shaft (4-1) and the 6th power transmission shaft (4-6) respectively with second driving shaft (4-2) and the 5th power transmission shaft (4-5) on gear external toothing,
Single cover adjusting device (8) comprises adjusting sleeve (8-1), threaded fastener (8-2), pressing plate (8-3), adjusting bolt (8-4) and locking nut (8-5), pressing plate (8-3) is fixed on by threaded fastener (8-2) on the end face of left positioning and guiding wallboard (9-1) or right positioning and guiding wallboard (9-3), the center of pressing plate (8-3) is provided with screwed hole, adjusting bolt (8-4) is threaded with the screwed hole at pressing plate (8-3) center, adjusting sleeve (8-1) is connected with the external part of adjusting bolt (8-4), locking nut (8-5) is arranged in adjusting bolt (8-4), and be positioned at the bottom of pressing plate (8-3), the two ends of the 3rd power transmission shaft (4-3) and the 4th power transmission shaft (4-4) are flexibly connected with left positioning and guiding wallboard (9-1) and the upper adjusting sleeve (8-1) of right positioning and guiding wallboard (9-3) respectively,
Feed mechanism (6) comprises the first feeding sheave (6-1) and the second feeding sheave (6-2), the first feeding sheave (6-1) is arranged on the external part of the 4th power transmission shaft (4-4) outside right positioning and guiding wallboard (9-3), and the second feeding sheave (6-2) is arranged on the external part of the 5th power transmission shaft (4-5) outside right positioning and guiding wallboard (9-3); Guiding mechanism (7) comprises the first guiding sheave (7-1) and the second guiding sheave (7-2), the first guiding sheave (7-1) is arranged on the external part of the 3rd power transmission shaft (4-3) outside right positioning and guiding wallboard (9-3), and the second guiding sheave (7-2) is arranged on the external part of second driving shaft (4-2) outside right positioning and guiding wallboard (9-3);
Moulding bending mechanism (5) comprises oil cylinder (5-1), angle regulator (5-3) and bend wheel (5-2), one end of oil cylinder (5-1) is hinged on support (1), its other end is provided with bend wheel (5-2), one end of angle regulator (5-3) is hinged on support (1), it is upper that its other end is hinged on oil cylinder (5-1), and bend wheel (5-2) is positioned at the discharge end of feed mechanism (6).
2. a kind of spiral paper tube winding machine according to claim 1, it is characterized in that, the first power transmission shaft (4-1), second driving shaft (4-2), the 5th power transmission shaft (4-5) and the 6th power transmission shaft (4-6) of transmission mechanism (4) is equipped with bearing with the left positioning and guiding wallboard (9-1) of transmission case (9) with the position that right positioning and guiding wallboard (9-3) is connected.
3. a kind of spiral paper tube winding machine according to claim 1, it is characterized in that, the gear on the first power transmission shaft (4-1), second driving shaft (4-2), the 5th power transmission shaft (4-5) and the 6th power transmission shaft (4-6) of transmission mechanism (4) all adopts roller gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410234204.1A CN104001764B (en) | 2014-05-29 | 2014-05-29 | A kind of spiral paper tube winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410234204.1A CN104001764B (en) | 2014-05-29 | 2014-05-29 | A kind of spiral paper tube winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104001764A true CN104001764A (en) | 2014-08-27 |
| CN104001764B CN104001764B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410234204.1A Active CN104001764B (en) | 2014-05-29 | 2014-05-29 | A kind of spiral paper tube winding machine |
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| Country | Link |
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| CN (1) | CN104001764B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202028A (en) * | 2019-06-20 | 2019-09-06 | 宿迁项王机械设备有限公司 | A kind of adjustable semi-circle rolling machine |
| CN112775222A (en) * | 2020-12-26 | 2021-05-11 | 合肥欣百达包装有限公司 | Steel band processing is with coiling equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0696486A1 (en) * | 1994-08-10 | 1996-02-14 | Elpatronic Ag | Method and device for bending sheet metal blanks |
| CN2578087Y (en) * | 2002-09-30 | 2003-10-08 | 兰州美力塑料管制品有限公司 | Pipe winder |
| WO2009118495A1 (en) * | 2008-03-27 | 2009-10-01 | Numalliance | Supply station |
| CN101912895A (en) * | 2010-08-12 | 2010-12-15 | 太仓优尼泰克精密机械有限公司 | Pipe coiling machine |
| CN203508674U (en) * | 2013-10-18 | 2014-04-02 | 德州大东机械有限公司 | Glue adding type metallic spiral tube coiling machine |
-
2014
- 2014-05-29 CN CN201410234204.1A patent/CN104001764B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0696486A1 (en) * | 1994-08-10 | 1996-02-14 | Elpatronic Ag | Method and device for bending sheet metal blanks |
| CN2578087Y (en) * | 2002-09-30 | 2003-10-08 | 兰州美力塑料管制品有限公司 | Pipe winder |
| WO2009118495A1 (en) * | 2008-03-27 | 2009-10-01 | Numalliance | Supply station |
| CN101912895A (en) * | 2010-08-12 | 2010-12-15 | 太仓优尼泰克精密机械有限公司 | Pipe coiling machine |
| CN203508674U (en) * | 2013-10-18 | 2014-04-02 | 德州大东机械有限公司 | Glue adding type metallic spiral tube coiling machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202028A (en) * | 2019-06-20 | 2019-09-06 | 宿迁项王机械设备有限公司 | A kind of adjustable semi-circle rolling machine |
| CN112775222A (en) * | 2020-12-26 | 2021-05-11 | 合肥欣百达包装有限公司 | Steel band processing is with coiling equipment |
| CN112775222B (en) * | 2020-12-26 | 2024-03-29 | 合肥欣百达包装有限公司 | Coil equipment is used in steel band processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104001764B (en) | 2016-01-20 |
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Effective date of registration: 20191115 Address after: 050051 Street office building, No. 8, Xingbei street, Shiyan Road, Xinhua District, Shijiazhuang City, Hebei Province Patentee after: Hebei Tupai Electromechanical Equipment Co., Ltd Address before: 710021 Shaanxi province Xi'an Weiyang University Park No. 1 Patentee before: Shaanxi University of Science and Technology |
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| TR01 | Transfer of patent right |