CN104001762B - Flexibility compensation method for large-scale bending machine die - Google Patents

Flexibility compensation method for large-scale bending machine die Download PDF

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Publication number
CN104001762B
CN104001762B CN201410218403.3A CN201410218403A CN104001762B CN 104001762 B CN104001762 B CN 104001762B CN 201410218403 A CN201410218403 A CN 201410218403A CN 104001762 B CN104001762 B CN 104001762B
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CN
China
Prior art keywords
mould
motor
mold
die
control module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201410218403.3A
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Chinese (zh)
Other versions
CN104001762A (en
Inventor
王匀
许桢英
***
任乃飞
童明华
杜金星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Donghai Machine Tools Co Ltd
Jiangsu University
Original Assignee
Nantong Donghai Machine Tools Co Ltd
Jiangsu University
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Publication date
Application filed by Nantong Donghai Machine Tools Co Ltd, Jiangsu University filed Critical Nantong Donghai Machine Tools Co Ltd
Priority to CN201410218403.3A priority Critical patent/CN104001762B/en
Publication of CN104001762A publication Critical patent/CN104001762A/en
Application granted granted Critical
Publication of CN104001762B publication Critical patent/CN104001762B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/007Means for maintaining the press table, the press platen or the press ram against tilting or deflection

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention discloses a flexibility compensation method for a large-scale bending machine die. According to the method, a set of strain foils (1), a motor (2), wedge-shaped compensation blocks (3), a lower die (4), an upper die (5), a die connecting strip (6), a control module (7) and the like are adopted, the motor (2) is formed by multiple sub-motors, and the upper die (5) is formed by multiple small dies. The set of strain foils (1) is linearly arranged on the upper die (5), the die connecting strip (6) is embedded among the small dies on the upper die (5), the flexibility deformation of the die is obtained through measurement of the strain foils (1) and then is fed back to the control module (7), the wedge-shaped compensation blocks (3) controls the feed amount wedged into the lower die (4) through the motor (2) under the adjustment of the control module (7), and the upper die (4) carries out precise flexibility compensation on the upper die (5) accordingly. The flexibility compensation method for the large-scale bending machine die is simple, reliable, high in practicability and compensation precision, easy to operate and capable of improving production efficiency greatly.

Description

A kind of flexibility compensation method of large-sized bender mould
Technical field
The present invention relates to bender, belong to the metal forming machinery field in mechanical engineering.More specifically, refer to that one kind is large-scale Bender is in mould flexibility compensation method during loaded-up condition.
Background technology
Large-sized bender is the class visual plant to band large-scale metal sheet material or plastic plate processing.Large-sized bender mould Typically it is made up of multiple little moulds, but all have some flexible deformations in load or non-load, if do not carried out to mould Flexible compensation, in the operating efficiency that will affect large-sized bender normal process flow process.At this stage, flexible compensation is typically by workman Rule of thumb adjust, lack specific beasurement base, and enough precision can not be reached.
Content of the invention
It is an object of the invention to solving the problems, such as prior art, there is provided a kind of large-sized bender mould is flexible Compensation method, its method is simple and reliable, practical, and compensation precision is high, simple to operate, is greatly improved production efficiency.
In order to enable above-mentioned purpose, the present invention presses technical scheme below and realizes:
A kind of large-sized bender mould carves type with flexible compensation method it is characterised in that including one group of foil gauge 1, motor 2 Compensation block 3, lower mould 4, mold 5, mould connection strap 6, control module 7 etc., wherein motor 2 are made up of multiple separated motors, upper mould Tool 5 is made up of multiple little moulds.Described one group of foil gauge 1 linearly arranges on mold 5, for measuring large-sized bender load Flexible deformation's amount of mould during work;Be bumped into mould connection strap 6 between the little mould of mold 5 so that mould with processed Part is not directly contacted with, or linear contact, can be used for reduction large-sized bender mould operationally and occurs being pressed from both sides and by the situation of scraping; Flexible deformation's amount result of described foil gauge 1 measurement feeds back to control module 7, motor 2 under the regulation of control module 7, accurately Adjust rotational angle needed for each separated motor, the drive of each separated motor is carved type compensation block 3 accordingly and moved, realize carving type compensation block The control of 3 pairs of amount of feeding being inserted into lower mould 4, makes lower mould 4 that mold 5 is carried out with accurately flexible compensation.
Further it is characterised in that:Described one group of foil gauge 1 should adopt high-precision foil gauge, ensure that realize right Mold 5 flexible deformation accurately measures.
Further it is characterised in that:Described motor 2 adopts stepper motor, and each separated motor should be high accuracy and adjusts electricity Machine, with separately adjustable rotational angle and can can drive and carve type compensation block 3 accordingly and move according to the needs of flexible deformation.
Further it is characterised in that:Described carve type compensation block 3 should have enough rigidity it is ensured that its be inserted into after can under Mould 4 is adjusted effectively.
Further it is characterised in that:In described mold 5, each little mould should closely splice, and can suitably reduce mold 5 Flexible deformation.
Further it is characterised in that:Described mould connection strap 6 section is in mushroom, can reduce mould connection strap 6 and be added The contact response of workpiece, and then improve the scratch resistant and anti-pinch effect of mold 5.
The present invention using the beneficial effect that technique scheme can reach is:
(1)Highly reliable, practical;
(2)Compensation precision is high, low cost;
(3)Easy to operate, improve production efficiency.
Brief description
Fig. 1 is a kind of large-sized bender flexibility compensation method structural representation;
Fig. 2 is mould connection strap 6 structural representation;
Fig. 3 is to carve type compensation block 3 operating diagram.
Description of reference numerals:One group of foil gauge -1, motor -2, carve type compensation block -3, lower mould -4, mold -5, mould is even Narrow bars -6, control module -7.
Specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail:
As shown in Fig. 1 ~ 3, the present invention is a kind of large-sized bender mould flexibility compensation method it is characterised in that including one Group foil gauge 1, motor 2, carve type compensation block 3, lower mould 4, mold 5, mould connection strap 6, control module 7 etc., wherein motor 2 by Multiple separated motor compositions, mold 5 is made up of multiple little moulds.First, between large-sized bender mold 5 is by multiple little moulds Be spliced, needing to be bumped into a cross sectional shape between little mould is in mushroom-shaped mould connection strap 6, it is possible to reduce mould with Folder that the contact of work piece is led to and scraping.According to actual conditions, select suitable foil gauge quantity and its required installation Position, after foil gauge is linearly installed on mold 5, the test result according to foil gauge 1 can obtain flexible produced by mold 5 Deformation, the data obtained is fed back in control module 7, and control module 7, according to the data obtained, accurately adjusts each point in motor 2 Rotational angle needed for motor, the drive of each separated motor is carved type compensation block 3 accordingly and is moved and then the high-precision control amount of feeding, under Mould 4 is subject to the flexible deformation that the top pressure carving type compensation block 3 produces required for mold to compensate, and then improves the work of large-sized bender Make efficiency.
Above-described is embodiments of the present invention it is noted that for the person of ordinary skill of the art, On the premise of the invention design, some deformation can also be made and improve, these broadly fall into the protection of the present invention Scope.

Claims (2)

1. a kind of large-sized bender mould uses flexible compensation method it is characterised in that including one group of foil gauge(1), motor(2), carve Type compensation block(3), lower mould(4), mold(5), mould connection strap(6), control module(7), wherein motor(2)By multiple points of electricity Machine forms, mold(5)It is made up of multiple little moulds, concrete grammar is as follows:
(1)By one group of foil gauge(1)Linearly arrange in mold(5)On, for mould when measuring large-sized bender load operation Flexible deformation amount;
(2)In mold(5)Little mould between be bumped into mould connection strap(6)So that mould is not directly contacted with work piece, Or linear contact, can be used for reduction large-sized bender mould operationally and occur being pressed from both sides and by the situation of scraping;
(3)By foil gauge(1)Flexible deformation's amount result of measurement feeds back to control module(7), motor(2)In control module(7) Regulation under, accurately adjust rotational angle needed for each separated motor, each separated motor drives and carves type compensation block accordingly(3)Fortune Dynamic, realize carving type compensation block(3)To being inserted into lower mould(4)The amount of feeding control, make lower mould(4)To mold(5)Carry out precisely Flexible compensation.
2. a kind of large-sized bender mould according to claim 1 with flexible compensation method it is characterised in that:Described one group of strain Piece(1)High-precision foil gauge should be adopted, ensure that realization to mold(5)Flexible deformation accurately measures;Described motor (2)Using stepper motor, each separated motor should be high accuracy adjust motor, can be independent according to the needs of flexible deformation Adjust rotational angle and can drive and carve type compensation block accordingly(3)Motion;Described carve type compensation block(3)Should have enough firm Degree is it is ensured that it can be to lower mould after being inserted into(4)Effectively adjusted;Described mold(5)In each little mould should closely splice, Mold can suitably be reduced(5)Flexible deformation;Described mould connection strap(6)Section is in mushroom, can reduce mould connection strap (6)With the contact response of work piece, and then improve mold(5)Scratch resistant and anti-pinch effect.
CN201410218403.3A 2014-05-22 2014-05-22 Flexibility compensation method for large-scale bending machine die Expired - Fee Related CN104001762B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410218403.3A CN104001762B (en) 2014-05-22 2014-05-22 Flexibility compensation method for large-scale bending machine die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410218403.3A CN104001762B (en) 2014-05-22 2014-05-22 Flexibility compensation method for large-scale bending machine die

Publications (2)

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CN104001762A CN104001762A (en) 2014-08-27
CN104001762B true CN104001762B (en) 2017-02-15

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104923690A (en) * 2015-06-09 2015-09-23 江苏大学 Bending machine male die protection device
CN105170722A (en) * 2015-10-08 2015-12-23 扬中中科维康智能科技有限公司 Up-down die flexibility compensation method for large bending machine under load
CN106890871B (en) * 2017-04-28 2019-01-11 山东嘉意机械有限公司 Stand stretch compensation device and bending machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6499330B1 (en) * 2000-09-11 2002-12-31 Bruno J. Pelech, Jr. Displacement indicator device for a press brake compensator
CN101279337A (en) * 2008-05-16 2008-10-08 无锡金球机械有限公司 Large-sized bender bidirectional deflection compensation mechanism
CN101837393A (en) * 2009-03-13 2010-09-22 阿玛达欧洲公司 The bullodozer that is used for bending sheets
CN103759632A (en) * 2014-01-25 2014-04-30 重庆大唐科技股份有限公司 Stress type sensor for measuring structural deflection

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2126101A (en) * 1999-12-15 2001-06-25 Trumpf Maschinen Austria Gmbh And Co. Kg. Manufacturing device, especially a folding press

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6499330B1 (en) * 2000-09-11 2002-12-31 Bruno J. Pelech, Jr. Displacement indicator device for a press brake compensator
CN101279337A (en) * 2008-05-16 2008-10-08 无锡金球机械有限公司 Large-sized bender bidirectional deflection compensation mechanism
CN101837393A (en) * 2009-03-13 2010-09-22 阿玛达欧洲公司 The bullodozer that is used for bending sheets
CN103759632A (en) * 2014-01-25 2014-04-30 重庆大唐科技股份有限公司 Stress type sensor for measuring structural deflection

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Granted publication date: 20170215

Termination date: 20170522