CN103990642B - Waste and old television set device for disassembling and disassembling method - Google Patents
Waste and old television set device for disassembling and disassembling method Download PDFInfo
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- CN103990642B CN103990642B CN201410210673.XA CN201410210673A CN103990642B CN 103990642 B CN103990642 B CN 103990642B CN 201410210673 A CN201410210673 A CN 201410210673A CN 103990642 B CN103990642 B CN 103990642B
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- kinescope
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
The present invention is waste and old television set device for disassembling and disassembling method, and its structure comprises goods logistics conveyer, disassembles job platform,? kinescope screen cone cutting and separating machine and allied industry dust suction treating apparatus.Advantage: 1) realize complete machine-part Detachable and concentrate optimizing distribution of logistics transport again, improve logistic efficiency, reduce labour intensity.Reach the object of the electronic product of various model, specification being carried out to harmless disassembly process, security is high simultaneously.The comprehensive resource recycling of the various material of picture tube television is discarded in further realization; 2) make field operation in good order, eliminate potential safety hazard; 3) dust shield be provided with at each station is disassembled to television set the dust produced in process and has been carried out effective disposal; 4) avoid and easily cause streamline local to block up the problems such as stopping production even completely; 5) fluorescent material flying away in absorption process is decreased; 6) convenient, easy care is implemented in installation, and cost is low.
Description
Technical field
What the present invention relates to is a kind of waste and old television set device for disassembling and disassembling method, belongs to waste electrical equipment electronic product and comprehensively disassembles resource reutilization technical field.
Background technology
Along with the minimizing of resource all kinds of on the energy and the earth and people are to the raising of environmental consciousness, the problem of the environmental pollution caused by discarded electric appliance and electronic product and resource comprehensiveization recycling has caused the attention of increasing people, in comprehensive environmental improvement some developed countries started source in end lay equal stress on administer developing direction, along with the development of economy, important discussion agenda has been put in environmental protection, and the mankind just change via the direction of traditional industrialized economy to recycling economy and sustainable development.This transformation requires that people become the circulation process of " resource-product-regenerated resources " organization of economic activity, make all materials and the energy obtain reasonably recycling lastingly in continuous economic circulation, the impact of economic development on environment is reduced to minimum degree as far as possible.
Along with the appearance of " discarded electric appliance and electronic Product recycling process management rules ", discarded household electrical appliances disassemble the new industry being treated as China.Glass can be separated into, copper, iron, plastics after a large amount of treated processing of waste electrical equipment electronic product; aluminium, noble metal etc., these materials be recovered are renewable is vendible product; the recycling of these materials, to protection of the environment, economizes on resources, and develops a circular economy and has played important function.
Television set is disassembled technique and is comprised: extract bonnet, remove the key step such as attached parts excision fore shell, the separation of screen cone.Domestic at present to disassemble television set streamline mostly very simple, and a several workbench of conveyer belt, concentrates material loading, part after disassembling mostly is not concentrated to transport in time and is stacked at ground, and cause transportation logistics amount large, material handling intersects, on-the-spot chaotic, and there is potential safety hazard.Each disassembling stations does not have exhausting dust suction, causes disassembling on-the-spot dusky a slice, and after kinescope cutting, fluorescent material is not concentrated and absorbed, and does not have negative pressure room to carry out final dusting yet and causes fluorescence dust to dance in the air, cause secondary pollution to have impact on the healthy of workman.
Summary of the invention
What the present invention proposed is a kind of waste and old television set device for disassembling and disassembling method, realizes carrying out safety, science to discarded television set, disassembling of environmental protection, can automation, the features such as continuous operation, has work and logistic efficiency is high, and production cost is low.
Technical solution of the present invention: waste and old television set device for disassembling, its structure comprises goods logistics conveyer, disassemble job platform, kinescope screen cone cutting and separating machine and allied industry dust suction treating apparatus, wherein goods logistics conveyer is connected by bonnet dismantlement work platform with disassembling between job platform, described kinescope screen cone cutting and separating machine has multiple, the kinescope being equidistantly distributed in negative pressure room lower floor is separated two sides of conveyer belt and is attached thereto, the workbench front end of each kinescope screen cone cutting and separating machine all connects a dust excluding hood, the upper end of this dust excluding hood is reserved with two inlet scoops, a lateral is respectively installed in these two inlet scoops, one of them lateral is connected with the main pipeline of the fluorescent material centralized collection device in the industrial dust suction treating apparatus outside negative pressure room, another lateral is connected with the main pipeline disassembling job platform deduster in the industrial dust suction treating apparatus outside negative pressure room, this disassembles job platform deduster and suspended hood simultaneously, disassemble workbench to connect.
Waste and old television set disassembling method, comprises following operation:
1) by disassembled television set, concentrate material loading to be delivered to lower floor's TV feeding conveyer belt by heavy universal globe discharging platform discharging pusher and respectively disassemble line entrance;
2) plastic rear cover of the described television set that line entrance is manually disassembled on bonnet dismantlement work platform is respectively disassembled, the upper strata being shipped to handling and conveying conveyer belt is concentrated and is delivered into haulage vehicle and deliver to regulation place and carry out subsequent treatment, then the TV body of remainder is placed to transfer vector;
3) open and disassemble workbench dust shield top air door, to the TV body of the remaining part of described plastic television bonnet be extractd through disassembling job platform pneumatic screw driver by protecgulum, wiring board, all other electron components such as deflection coil are removed, and remainder enters subsequent processing;
4) protecgulum in television set that job platform dismantles will respectively be disassembled; wiring board; other small components all such as deflection coil are put into upper layer transport system and are concentrated and be delivered to sorting conveyer belt and carry out manually follow-up to wiring board; deflection coil, tuner, loudspeaker; degaussing coil; transformer, electron gun, electric wires etc. carry out sorting process pack and deliver to appointment deposit position; The upper strata that protecgulum is manually shipped to the handling and conveying conveyer belt identical with bonnet is concentrated and is delivered into haulage vehicle and deliver to regulation place and carry out subsequent treatment, and residue kinescope transmits conveyer belt through one deck and enters subsequent processing;
5) kinescope manually being removed to disassembling on platform, after being cut by the blast proof steel strap on kinescope with manual cutting equipment, delivering to subsequent processing;
6) manually remove to disassembling manual removal on platform by the kinescope cutting implosion prevention band, gained blast proof steel strap puts into corresponding implosion prevention band transport vehicle, and the kinescope removing implosion prevention band enters subsequent processing;
7) kinescope removing implosion prevention band is entered negative pressure room by conveyer belt, realize the panel glass of described kinescope and the cutting and separating of cone glass with CRT cutting and separating machine; The cone glass of gained is put into and to be sent into collecting bag after upper strata conveyer belt transports out negative pressure room and transmit after cobbing and specify deposit position, and all the other enter subsequent processing;
8) take out shadow mask in panel glass and inner cone to be transported to assigned address through conveyer belt and to put into travelling bogie by artificial centralized collection and deliver to appointment deposit position; finally collect the fluorescent material removed on described panel glass, remaining described panel glass is not shut down rotating haul and is collected mouth by sending into corresponding discharging opening after sending out negative pressure room transmit appointment deposit position after concentrating pack to break into pieces.
Beneficial effect of the present invention:
1) adopt and manually disassemble and is combined with semi automatic machine process, and realize complete machine-part Detachable and concentrate optimizing distribution of logistics transport again, increased substantially logistic efficiency, reduced labour intensity.Reach the object of the electronic product of various model, specification being carried out to harmless disassembly process, security is high simultaneously.The comprehensive resource recycling of the various material of picture tube television is discarded in further realization;
2) solve the on-the-spot chaotic problem of material handling intersection, make field operation in good order, eliminate potential safety hazard;
3) dust shield be provided with at each station is disassembled to television set the dust produced in process and has been carried out effective disposal, makes to disassemble on-the-spot air clean and bright;
4) rotating is not shut down and is changed bag and avoid and easily cause streamline local to block up the problems such as stopping production even completely;
5) configure the special disposal equipment managed independently and negative pressure room, absorb fluorescent material for single station centralized collection and large decrease fluorescent material flying away in absorption process;
6) installation is implemented convenient and is easily safeguarded, cost is low.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of waste and old television set device for disassembling.
In figure 1 is universal globe discharging platform; 2 is TV feeding conveyer belts; 3 is bonnet dismantlement work platforms; 4 is front and rear covers conveyer belts; 5 is that front and rear covers turns to conveyer belt; 6 is front and rear covers slide units; 7 is TV transfer conveyer belts; 8 is suspended hoods; 9 is disassemble workbench; 10 is components and parts conveyer belts; 11 is that components and parts are concentrated turns to conveyer belt; 12 is that components and parts gather climbing band; 13 is components and parts chutes; 14 is components and parts sorting belt; 15 is kinescope conveyer belts; 16 is implosion prevention band cutting beds; 17 is implosion prevention band stripping operation platforms; 18 is that kinescope is separated conveyer belt; 19 is negative pressure rooms; 20 is television picture tube screen taper cutting and separating machines; 21 is cone glass conveyer belts; 22 is that cone glass turns to conveyer belt; 23 is panel glass climbing conveyer belts; 24 is do not shut down rotating conveyer belt; 25 is shadow mask, inner cone storing cart; 26 is fluorescent material centralized collection devices; 27 is disassemble job platform deduster.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further elaborated.
As shown in Figure 1, waste and old television set device for disassembling, its structure comprises goods logistics conveyer, disassemble job platform, kinescope screen cone cutting and separating machine and allied industry dust suction treating apparatus, wherein goods logistics conveyer with disassemble the bonnet dismantlement work platform 3 be provided with between job platform part and be connected, kinescope screen cone cutting and separating machine 20 on average equidistantly distributes in negative pressure room lower floor kinescope separation conveyer belt 18 2 side and is attached thereto, a dust excluding hood is all connected during each kinescope screen cone cutting and separating machine workbench Front-end Design, dust excluding hood upper end is reserved with two inlet scoops simultaneously, by these two inlet scoops, two laterals are installed respectively, a lateral is connected with one of industrial dust suction treating apparatus outside negative pressure room fluorescent material centralized collection device 26 main pipeline, another lateral is disassembled job platform deduster 27 main pipeline with one of industrial dust suction treating apparatus outside negative pressure room and is connected, this is disassembled job platform deduster 27 and also disassembles workbench 9 with suspended hood 8 and be connected simultaneously.
Described goods logistics conveyer comprises universal globe discharging platform 1, TV feeding conveyer belt 2, for convenience of logistics transmission, is connected the termination of universal globe discharging platform 1 with TV feeding conveyer belt 2.
Described job platform of disassembling comprises TV transfer conveyer belt 7, disassemble workbench 9, front and rear covers conveyer belt 4, front and rear covers turns to conveyer belt 5, front and rear covers slide unit 6, components and parts conveyer belt 10, components and parts are concentrated and are turned to conveyer belt 11, components and parts gather climbing 12, components and parts chute 13, components and parts sorting belt 14, according to the difference of un-mate sequence, they connect successively and are evenly distributed in two sides of TV transfer conveyer belt 7 for disassembling workbench 9 and are attached thereto, the upper strata that front and rear covers conveyer belt 4 is positioned at TV feeding conveyer belt 2 is supported by the body of TV feeding conveyer belt 2, front and rear covers turns to conveyer belt 5 to be connected with front and rear covers conveyer belt 4, front and rear covers slide unit 6 and front and rear covers turn to conveyer belt 5 to be connected, the upper strata that components and parts conveyer belt 10 is positioned at TV transfer conveyer belt 7 is supported by the body of TV transfer conveyer belt 7, components and parts are concentrated and are turned to conveyer belt 11 be positioned at the termination of components and parts conveyer belt 10 direction of advance and be attached thereto, components and parts gather climbing conveyer belt 12 and are positioned at components and parts and concentrate and turn to the termination of conveyer belt 11 direction of advance being vertically connected with it, it is in a vertical connection that components and parts chute 13 and components and parts gather conveyer belt 12 of climbing, components and parts sorting belt 14 is positioned at the lower floor of components and parts chute 13, components and parts slide rear directly falling in components and parts sorting belt 14.
Described kinescope screen cone cutting and separating machine, comprise kinescope conveyer belt 15, implosion prevention band cutting bed 16, implosion prevention band stripping operation platform 17, kinescope be separated conveyer belt 18, negative pressure room 19, television picture tube screen taper cutting and separating machine 20, cone glass conveyer belt 21, cone glass turn to conveyer belt 22, panel glass climb conveyer belt 23, do not shut down conveyer belt 24 and shadow mask, inner cone storing cart 25.
Implosion prevention band cutting bed 16, implosion prevention band stripping operation platform 17 is connected in same side with kinescope conveyer belt 15 respectively, kinescope is separated conveyer belt 18 and is connected with kinescope conveyer belt 15 is vertical, kinescope screen cone cutting and separating machine 20 on average equidistantly distributes in negative pressure room lower floor kinescope separation conveyer belt 18 2 side and is attached thereto, cone glass conveyer belt 21 is positioned at the body support of upper strata by kinescope separation conveyer belt 18 that kinescope is separated conveyer belt 18, cone glass turns to conveyer belt 22 and cone glass conveyer belt 21 in a vertical connection outside negative pressure room, panel glass climbing conveyer belt 23 is separated conveyer belt 18 and connects with kinescope, shadow mask, inner cone storing cart 25 is separated conveyer belt 18 near a fixed position outside negative pressure room with kinescope, in fixed position by manually taking out shadow mask, inner cone is put into wherein.
Do not shut down conveyer belt 24 to become vertically to put in panel glass climbing conveyer belt 23 traffic direction termination and be beneficial to that panel glass is positive and negative to be input in bag.
Described industrial dust suction treating apparatus comprises containing fluorescent material centralized collection device 26, disassemble job platform deduster 27, be attached thereto that part has suspended hood 8, disassembles workbench 9, television picture tube screen taper cutting and separating machine 20, wherein disassemble workbench 9 to be connected with suspended hood 8, suspended hood 8, inlet scoop in dust excluding hood on television picture tube screen taper cutting and separating machine 20 simultaneously with disassemble job platform deduster 27 main pipeline and be connected, another inlet scoop in the dust excluding hood on television picture tube screen taper cutting and separating machine 20 is connected with fluorescent material centralized collection device 26 main pipeline collects for fluorescent material is concentrated.
Waste and old television set disassembling method, comprises following operation:
Operation 1, by disassembled television set, is concentrated material loading to be delivered to lower floor's TV feeding conveyer belt 2 by heavy universal globe discharging platform 1 discharging pusher and respectively disassembles line entrance;
Operation 2, respectively disassemble line entrance on bonnet dismantlement work platform 3, manually remove hold-down screw in the plastic rear cover of described television set with pneumatic screw driver, then plastic rear cover is shipped to upper strata and the front and rear covers conveyer belt thing 4 of handling and conveying conveyer belt, front and rear covers turns to conveyer belt 5; Front and rear covers slide unit 6 is concentrated and is delivered into haulage vehicle and deliver to regulation place and carry out subsequent treatment, then the TV body of remainder is placed on TV transfer conveyer belt 7; Be sent to operation 3;
Operation 3, opening and disassemble workbench suspended hood top air door 8, will the TV body of the remaining part of described plastic television bonnet being extractd through disassembling job platform 9 instruments such as pneumatic screw driver by protecgulum, wiring board, all other electron components such as deflection coil are removed, and remainder enters operation 4;
Operation 4, by respectively disassemble job platform 9 dismounting television sets in protecgulum, wiring board, other small components all such as deflection coil put into the upper strata components and parts conveyer belt 10 of TV transfer conveyer belt 7, concentrate turn to conveyer belt 11 to gather climbing band 12, components and parts chute 13, components and parts sorting belt 14 by components and parts through components and parts; Carry out manually follow-up to wiring board, deflection coil, tuner, loudspeaker, degaussing coil, transformer, electron gun, electric wire etc. carry out sorting process pack and deliver to appointment deposit position; Protecgulum is shipped to front and rear covers conveyer belt thing 4 by manual sorting gathering through components and parts in climbing band 12 transportation, and front and rear covers turns to conveyer belt 5; Front and rear covers slide unit 6 is concentrated and is delivered into haulage vehicle and deliver to regulation place and carry out subsequent treatment, and residue kinescope is through one deck TV transfer conveyer belt 7, and kinescope conveyer belt 15 transmits and enters operation 5;
Operation 5, manually removes on implosion prevention band cutting bed 15 by kinescope, put into kinescope conveyer belt 15 transfer deliver to operation 6 with manual cutting equipment after being cut by the blast proof steel strap on kinescope;
Operation 6, the kinescope cutting implosion prevention band is manually removed to implosion prevention band stripping operation platform 17, carries out manual removal, gained blast proof steel strap puts into corresponding implosion prevention band transport vehicle, and kinescope conveyer belt 15 put into by the kinescope removing implosion prevention band, and kinescope is separated conveyer belt 18 transfer and enters operation 7;
Operation 7; the kinescope removing implosion prevention band is separated conveyer belt 18 by kinescope and enters negative pressure room 19; artificial being moved to by kinescope television picture tube screen taper cutting and separating machine 20 puts heater strip is carried out Automatic-heating blowing chilling, utilizes the principle of expanding with heat and contract with cold to realize the panel glass of kinescope and the cutting and separating of cone glass; The cone glass of gained puts into upper strata cone glass conveyer belt 21; Conveyer belt 22 is turned to through cone glass after transporting out negative pressure room; Send into collecting bag after cobbing, transmit appointment deposit position, all the other enter operation 8;
Operation 8, shadow mask in taking-up panel glass and inner cone send negative pressure room shadow mask through kinescope separation conveyer belt 18 and inner cone puts into shadow mask, inner cone storing cart 25 through manually fetching, finally collected by centralized collection device 26 and remove fluorescent material on described panel glass and surface attachments, and delivered to qualification unit and process, remaining described panel glass is by sending out behind negative pressure room through glass climbing conveyer belt 23; Deliver to corresponding discharging opening feeding and do not shut down rotating conveyer belt 24 to collecting mouth after concentrating loading collection container to break into pieces by fork truck transmission appointment deposit position.
Claims (4)
1. waste and old television set device for disassembling, it is characterized in that comprising goods logistics conveyer, disassemble job platform, kinescope screen cone cutting and separating machine and supporting industrial dust suction treating apparatus, wherein goods logistics conveyer is connected by bonnet dismantlement work platform with disassembling between job platform, described kinescope screen cone cutting and separating machine has multiple, the kinescope being equidistantly distributed in negative pressure room lower floor is separated two sides of conveyer belt and is attached thereto, the workbench front end of each kinescope screen cone cutting and separating machine all connects a dust excluding hood, the upper end of this dust excluding hood is reserved with two inlet scoops, a lateral is respectively installed in these two inlet scoops, one of them lateral is connected with the main pipeline of the fluorescent material centralized collection device in the industrial dust suction treating apparatus outside negative pressure room, another lateral is connected with the main pipeline disassembling job platform deduster in the industrial dust suction treating apparatus outside negative pressure room, this disassembles job platform deduster and suspended hood simultaneously, disassemble workbench to connect.
2. waste and old television set device for disassembling according to claim 1, it is characterized in that described goods logistics conveyer comprises universal globe discharging platform, TV feeding conveyer belt, wherein universal globe discharging platform is connected with the termination of TV feeding conveyer belt.
3. waste and old television set device for disassembling according to claim 1, disassemble job platform described in it is characterized in that and comprise TV transfer conveyer belt, disassemble workbench, front and rear covers conveyer belt, front and rear covers turns to conveyer belt, front and rear covers slide unit, components and parts conveyer belt, components and parts are concentrated and are turned to conveyer belt, components and parts gather climbing conveyer belt, components and parts chute, components and parts sorting belt, wherein disassemble workbench be evenly distributed in two sides of TV transfer conveyer belt and be attached thereto, front and rear covers conveyer belt is positioned at the upper strata of TV feeding conveyer belt, front and rear covers turns to conveyer belt to be connected with front and rear covers conveyer belt, front and rear covers slide unit and front and rear covers turn to conveyer belt to be connected, components and parts conveyer belt is positioned at the upper strata of TV transfer conveyer belt, components and parts are concentrated and are turned to conveyer belt be positioned at the termination of components and parts conveyer belt and be attached thereto, components and parts gather climbing conveyer belt and are positioned at components and parts and concentrate and turn to the termination of conveyer belt being vertically connected with it, it is in a vertical connection that components and parts chute and components and parts gather conveyer belt of climbing, components and parts sorting belt is positioned at the lower floor of components and parts chute.
4. waste and old television set device for disassembling according to claim 1, it is characterized in that described kinescope screen cone cutting and separating machine, its structure comprises kinescope conveyer belt, implosion prevention band cutting bed, implosion prevention band stripping operation platform, kinescope is separated conveyer belt, negative pressure room, television picture tube screen taper cutting and separating machine, cone glass conveyer belt, cone glass turns to conveyer belt, panel glass climbing conveyer belt, do not shut down conveyer belt and shadow mask, inner cone storing cart, wherein implosion prevention band cutting bed, implosion prevention band stripping operation platform is connected in same side with kinescope conveyer belt respectively, kinescope is separated conveyer belt and is connected with kinescope conveyer belt is vertical, kinescope screen cone cutting and separating machine on average equidistantly distributes in negative pressure room lower floor kinescope separation conveyer belt two side and is attached thereto, cone glass conveyer belt is positioned at the upper strata that kinescope is separated conveyer belt, cone glass turn to conveyer belt and cone glass conveyer belt in a vertical connection outside negative pressure room, panel glass climbing conveyer belt is separated conveyer belt and connects with kinescope, shadow mask, inner cone storing cart is separated conveyer belt with kinescope and fixes outside negative pressure room, do not shut down conveyer belt to become vertically to put in the termination of panel glass climbing conveyer belt.
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| CN201410210673.XA CN103990642B (en) | 2014-05-19 | 2014-05-19 | Waste and old television set device for disassembling and disassembling method |
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| CN201410210673.XA CN103990642B (en) | 2014-05-19 | 2014-05-19 | Waste and old television set device for disassembling and disassembling method |
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| CN103990642A CN103990642A (en) | 2014-08-20 |
| CN103990642B true CN103990642B (en) | 2016-03-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5757322B2 (en) * | 2013-12-24 | 2015-07-29 | 三菱マテリアル株式会社 | Fixing member disassembly system and fixing member disassembly method |
| CN106140787B (en) * | 2015-04-27 | 2018-11-06 | 江西格林美资源循环有限公司 | A kind of three-dimensional disassembly system |
| CN105107816A (en) * | 2015-07-25 | 2015-12-02 | 浙江盛唐环保科技有限公司 | Disassembling method for waste television and equipment or disassembling equipment |
| CN106077051B (en) * | 2016-08-17 | 2018-07-27 | 大冶有色博源环保股份有限公司 | A kind of CRT television sets dismantling line |
| CN108637654B (en) * | 2018-05-02 | 2019-09-10 | 厦门绿洲环保产业股份有限公司 | A kind of waste and old TV shell automation disassembling apparatus |
| CN108942141A (en) * | 2018-08-02 | 2018-12-07 | 南京环务资源再生科技有限公司 | A kind of dismantling line of waste and old housing of TV set body |
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| CN103990642A (en) | 2014-08-20 |
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