CN103984253B - VCP plating line segmentation is opened, is shut down energy saver - Google Patents
VCP plating line segmentation is opened, is shut down energy saver Download PDFInfo
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- CN103984253B CN103984253B CN201410214904.4A CN201410214904A CN103984253B CN 103984253 B CN103984253 B CN 103984253B CN 201410214904 A CN201410214904 A CN 201410214904A CN 103984253 B CN103984253 B CN 103984253B
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Abstract
The invention provides a kind of VCP plating line segmentation is opened, is shut down energy saver; in the electro-coppering inside wall of cylinder, induction apparatuss are installed; electro-coppering cylinder is entered by induction apparatuss sensor circuit plate; and correspond to the spray pumping work controlling next electro-coppering cylinder both sides; simultaneously after circuit board leaves current electro-coppering cylinder certain time; and no new circuit board enters fashionable, it is automatically switched off the spray pumping of current electro-coppering cylinder both sides.The present invention passes through the advanced positions of on-line monitoring circuit board, and in no plate by the way of shutting down, thus reaching using electricity wisely, reducing energy consumption and the purpose reducing production cost.
Description
Technical field
The invention belongs to printed wiring board manufacture technology field and in particular to be that a kind of VCP plating line segmentation is opened, shut down
Energy saver.
Background technology
VCP(Vertical conveyor plating, vertical continuous plating lines)It is using injection plating in PCB copper facing
Process for copper and the full plate copper plating production line of vertical continuous conveyer device.It is with conventional planer-type plating line difference:Adopt
Carry out liquid medicine exchange with injecting type and the mode of pulse current plating carries out electroplating Copper fabrication.This kind of mode can be well to blind
Hole carries out electroplating Copper treatment and ensureing that the thickness of surface copper will not be too thick, rear processing procedure is not resulted in production difficult(Surface copper
Too thick, rear operation cannot smoothly complete etching and make, and easily cause etching not only, contribute scrappage);And all workpiece is all continuous
Move on to opposite side from the side of plating, the working condition of therefore every workpiece is identical, so having stable plating efficiency.
Due to VCP plating line than traditional planer-type plating line electroplating quality more preferably, therefore high density interconnection print electricity
Road plate(HDI)Production process in there is relatively broad application.But because VCP plating line copper cylinder is 14, spray pumping
Have 28, and be placed on the both sides of cylinder body respectively in pairs, each spray pumping power be 3KW, circuit board in VCP line when
Between calculated with 56 minutes, open daily, shut down twice, monthly produce 22 days, then the electricity monthly being wasted is:3×28×56÷
3450 degree of 60 × 22 × 2=3449.6KWH ≈.In the case of production capacity is undersaturated, the spray pumping of VCP plating line copper cylinder is frequent
Be in running status, will result in during start and last batch of board production complete before can waste substantial amounts of electric power, especially
Be out, shut down frequency too high in the case of, the production cost of enterprise has been significantly greatly increased.
Content of the invention
For this reason, it is an object of the invention to provide a kind of VCP plating line segmentation is opened, shut down energy saver, to realize in VCP
When there is not circuit board in each cylinder body of plating line, the pumping of corresponding spray is controlled to quit work, with reducing energy consumption, thus reaching section
The purpose of production cost and can be reduced.
The purpose of the present invention is achieved through the following technical solutions.
A kind of VCP plating line segmentation is opened, is shut down energy saver, including:
Some electro-coppering cylinders being arranged in order along circuit board electroplating direction of advance;
It is arranged on the induction apparatuss that each electro-coppering cylinder two opposes on inwall, for when circuit board enters this electro-coppering cylinder,
Produce induced signal a, and be sent to controller;And enter next electro-coppering cylinder for leaving this electro-coppering cylinder in circuit board
When, produce induced signal b, and be sent to controller;
Controller, is connected with induction apparatuss, for when obtaining induced signal a, producing control signal a ';And for obtaining
When taking induced signal b, produce control signal b ';
It is arranged on each electro-coppering cylinder two opposition outside and spray pumping corresponding with described sensor location, with described control
Device processed connects, for according to the control signal a ' from controller, corresponding next electro-coppering cylinder of opening sprays pumping;And be used for
Current electro-coppering cylinder induction apparatuss set zero count t in be not sensed by circuit board enter fashionable, according to from controller
Control signal b ', closes the spray pumping of current electro-coppering cylinder.
Further, described setting zero count t is not more than 60 seconds.
Further described electro-coppering cylinder is 14.
Further, described controller is connected with induction apparatuss by induced signal line.
Further, described controller is connected with spray pumping by control signal wire.
The present invention compared with prior art, has the beneficial effects that:The VCP plating line segmentation that the present invention provides is opened, is shut down section
Energy device, installs induction apparatuss in the electro-coppering inside wall of cylinder, enters electro-coppering cylinder by induction apparatuss sensor circuit plate, and under corresponding control
The spray pumping work of one electro-coppering cylinder both sides, simultaneously after circuit board leaves current electro-coppering cylinder certain time and no new
Circuit board enters fashionable, is automatically switched off the spray pumping of current electro-coppering cylinder both sides, thus reduce energy consumption producing into reduction
This purpose.
Brief description
Fig. 1 opens, shuts down the theory diagram of energy saver for VCP plating line segmentation of the present invention.
Identifier in figure explanation:Electro-coppering cylinder 100, sensor 200, spray pumping 300, circuit board 400, controller 500, sense
Induction signal line 600, control signal wire 700.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only in order to explain the present invention, and
It is not used in the restriction present invention.
Refer to shown in Fig. 1, Fig. 1 opens, shuts down the theory diagram of energy saver for VCP plating line segmentation of the present invention.This
Bright VCP plating line segmentation is opened, is shut down energy saver, includes several electro-coppering cylinders 100(It is 14 in the present embodiment), and institute
The electro-coppering cylinder 100 stated is arranged in order along circuit board 400 plating direction of advance.
Two opposition inwalls of each above-mentioned electro-coppering cylinder 100 are respectively provided with induction apparatuss 200, in corresponding sensing
The outside correspondence position of device 200 is respectively provided with the pumping 300 of a spray, and described VCP plating line segmentation opens, shut down energy saver leads to
Cross controller 500 and control work, described controller 500 is connected with induction apparatuss 200 by induced signal line 600, believed by controlling
Number line 700 is connected with spray pumping 300.
Induction apparatuss 200 are mainly used in when there being circuit board 400 to enter this electro-coppering cylinder(It is prepared to enter into electricity from pre-treatment cylinder
Copper-plated cylinder, electro-coppering cylinder herein refers to the first electro-coppering cylinder), produce induced signal a, to show to have circuit board 400 to be prepared to enter into
Electro-coppering cylinder, needs to carry out electroplating activity.
In addition, induction apparatuss 200 are additionally operable to leave this electro-coppering cylinder in circuit board 400(First electro-coppering cylinder)Enter next electricity
Copper-plated cylinder(Second electro-coppering cylinder)When, produce induced signal b, to show to complete electroplating activity in current electro-coppering cylinder, prepare
Enter in next electro-coppering cylinder and be ready for next operation routine.
Controller, the substantially control system of VCP plating line, for when obtaining induced signal a, producing control signal
A ', this control signal a ' are to prepare to start the control signal that the first electro-coppering cylinder both sides spray pumping.
In addition, controller is additionally operable to, when obtaining induced signal b, produce control signal b ', this control signal b ' includes
Prepare to start the control signal of the second electro-coppering cylinder both sides spray pumping and in the first electro-coppering cylinder induction apparatuss when setting reciprocal
Between t(In the present embodiment, time t sets difference as desired)Inside it is not sensed by new circuit board to enter, and close the first electricity
Copper-plated cylinder both sides spray the signal of pumping.
Below in conjunction with the situation of practical operation, the embodiment of the present invention is described further.
First the electro-coppering cylinder of VCP plating line is numbered by 1 to 14, the copper inside wall of cylinder both sides numbered at each are respectively put
Put induction apparatuss, amount total is 28, equally two corresponding sides in electro-coppering cylinder respectively have the pumping of a spray, quantity is also
28.
Then, induction apparatuss are connected to the controller of VCP plating line(Central control system), passed with the signal realized between the two
Defeated;Meanwhile, spray pumping is connected to the controller of VCP plating line, realizes signal transmission between the two, by above-mentioned control
Device can achieve that acquisition carrys out the different induced signals of self-inductor, and realizes the open and close setting to spray pumping, by it by tradition
Disposable open and close setting be changed to block switch control.
When circuit board proposes and is prepared to enter into copper cylinder from pre-treatment copper cylinder, numbering is that 1 copper cylinder then automatically turns on spray
Pumping;When in No. 1 copper cylinder induction apparatuss to sense that circuit board enters fashionable, then transmission induced signal is to central control system, central control system meeting
Automatically turn on the spray pumping of No. 2 copper cylinders according to induced signal in advance;When in No. 2 copper cylinders, induction apparatuss sense that circuit board enters completely
After entering in this copper cylinder, induction apparatuss then transmit a signal to central control system, start timing, after 1 minute after central control system receipt signal
If the induction apparatuss of No. 1 copper cylinder are not sensed by circuit board entering, it is automatically switched off the spray pumping of No. 1 copper cylinder;Circuit board is in VCP electricity
In the production traveling process of plate wire, continuous repeat the above steps are automatically brought into operation, thus having reached the mesh that segmentation is opened, shut down
It is achieved that economizing on electricity and reducing production cost.
Induction apparatuss of the present invention are by being connected with the controller of VCP plating line, it is achieved thereby that the row of on-line monitoring circuit board
Enter position, and in no plate by the way of shutting down, reach the purpose of using electricity wisely, thus reducing production cost.By meter
Calculate, the present invention every year can about 41400 degree of using electricity wisely, especially in the case of production capacity is undersaturated, effectively achieve no plate
Shut down, saved electricity consumption.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.
Claims (5)
1. a kind of VCP plating line segmentation is opened, is shut down energy saver it is characterised in that including:
Some electro-coppering cylinders being arranged in order along circuit board electroplating direction of advance;
It is arranged on the induction apparatuss that each electro-coppering cylinder two opposes on inwall, for when circuit board enters this electro-coppering cylinder, producing
Induced signal a, and it is sent to controller;And for when circuit board leaves this electro-coppering cylinder and enters next electro-coppering cylinder, producing
Raw induced signal b, and it is sent to controller;
Controller, is connected with induction apparatuss, for when obtaining induced signal a, producing control signal a ';And for obtaining sense
During induction signal b, produce control signal b ';
It is arranged on each electro-coppering cylinder two opposition outside and spray pumping corresponding with described sensor location, with described controller
Connect, according to the control signal a ' from controller, corresponding next electro-coppering cylinder of opening sprays pumping;And in current electro-coppering
Cylinder induction apparatuss have been not sensed by circuit board and have entered fashionable setting in zero count t, according to the control signal b ' from controller, close
Close the spray pumping of current electro-coppering cylinder.
2. VCP plating line segmentation as claimed in claim 1 is opened, shuts down energy saver it is characterised in that when described setting is reciprocal
Between t be not more than 60 seconds.
3. VCP plating line segmentation as claimed in claim 1 is opened, is shut down energy saver it is characterised in that described electro-coppering cylinder is
14.
4. VCP plating line segmentation as claimed in claim 1 is opened, is shut down energy saver it is characterised in that described controller passes through
Induced signal line is connected with induction apparatuss.
5. VCP plating line segmentation as claimed in claim 1 is opened, is shut down energy saver it is characterised in that described controller passes through
Control signal wire is connected with spray pumping.
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CN201410214904.4A CN103984253B (en) | 2014-05-21 | 2014-05-21 | VCP plating line segmentation is opened, is shut down energy saver |
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CN201410214904.4A CN103984253B (en) | 2014-05-21 | 2014-05-21 | VCP plating line segmentation is opened, is shut down energy saver |
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CN103984253B true CN103984253B (en) | 2017-03-01 |
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CN106637371A (en) * | 2015-10-28 | 2017-05-10 | 东莞市希锐自动化科技股份有限公司 | Vertical continuous electroplating hole filling line |
CN105376943B (en) * | 2015-11-10 | 2019-03-05 | 深圳崇达多层线路板有限公司 | A kind of PCB horizontal production line reducing water power waste |
CN109609987A (en) * | 2018-12-06 | 2019-04-12 | 广东科翔电子科技有限公司 | A kind of Blind hole fills out plating system and method |
CN110597209A (en) * | 2019-09-23 | 2019-12-20 | 苏州创峰光电科技有限公司 | Tracing method for position and parameter of image control plate |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201512598U (en) * | 2009-08-25 | 2010-06-23 | 福建福强精密印制线路板有限公司 | Water inlet control device of stripping and hanging rack wash bowl for printed wiring board pattern galvanizing device |
CN202626320U (en) * | 2012-04-27 | 2012-12-26 | 广州明毅电子机械有限公司 | Vertical continuous electroplating device |
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JP2010239057A (en) * | 2009-03-31 | 2010-10-21 | Fujifilm Corp | Method of fabricating circuit board |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201512598U (en) * | 2009-08-25 | 2010-06-23 | 福建福强精密印制线路板有限公司 | Water inlet control device of stripping and hanging rack wash bowl for printed wiring board pattern galvanizing device |
CN202626320U (en) * | 2012-04-27 | 2012-12-26 | 广州明毅电子机械有限公司 | Vertical continuous electroplating device |
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