CN103978706A - Equipment for producing latex pad - Google Patents
Equipment for producing latex pad Download PDFInfo
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- CN103978706A CN103978706A CN201410234828.3A CN201410234828A CN103978706A CN 103978706 A CN103978706 A CN 103978706A CN 201410234828 A CN201410234828 A CN 201410234828A CN 103978706 A CN103978706 A CN 103978706A
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- machine
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- latex mattress
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Abstract
The invention discloses equipment for producing a latex pad. The equipment sequentially comprises a foaming machine, an extrusion molding machine, an ultraviolet sterilization setting machine, a dry blowing machine, a first steam drying machine, a washing device, more than two extrusion roller groups, a microwave drying machine, a second steam drying machine, a cooler, a punching machine and a cutting machine along an assembly line direction. According to the equipment for producing the latex pad, assembly line production of the latex pad is realized, the transfer time in the production process is reduced, the production continuity is improved, and the production efficiency is greatly improved. Moreover, the produced latex pad is high in elasticity, high in air permeability, soft and comfortable, does not contain harmful components, and has good market prospects when used as a mattress or pillow.
Description
Technical field
The present invention relates to a kind of production equipment of latex mattress.
Background technology
At present, because latex has super soft, high tenacity, indeformable, non-sclerous, nontoxic, stable physical property, can suppress germ, acarid grows, without advantages such as static, thereby be widely applied in furniture item, if mattress and pillow major part are all to adopt latex mattress to make, therefore being in great demand of latex mattress, but existing manufacturing enterprise produces all unrealized streamline production of latex mattress, production efficiency is low, cannot meet the need of market.
Summary of the invention
In order to solve deficiency of the prior art, the object of the present invention is to provide the production equipment of the latex mattress that a kind of streamline is produced, production efficiency is high.
For achieving the above object, the present invention is by the following technical solutions:
A production equipment for latex mattress, it comprises foaming machine, extrusion shaping machine, ultraviolet sterilization forming machine, dry blowing machine, the first steam drying machine, water washing device, plural compression roller group, microwave dryer, the second steam drying machine, cooler, perforating press and guillotine successively along streamline direction;
Described ultraviolet sterilization forming machine comprises the sterilization box of tunnel type, one end of sterilization box is provided with entrance, the other end is provided with outlet, is provided with the sterilization transmission guipure that runs through its entrance and exit in drying baker, and the above and below that sterilization transmits guipure is uniformly-spaced provided with respectively several ultraviolet germicidal lamps;
Described water washing device comprises washing pool, and the top of washing pool is provided with shower;
Described microwave dryer comprises the drying baker of tunnel type, and one end of drying baker is provided with entrance, and the other end is provided with outlet; The top of drying baker is equidistantly provided with several exhaust outlets, and exhaust outlet is all connected with air exhauster; In described drying baker, be provided with the microwave transmission guipure that runs through its entrance and exit, the top of microwave transmission guipure is equidistantly provided with several microwave generators, described microwave dryer also comprises temperature sensor, alarm and controller, described temperature sensor is located in drying baker, alarm is located at outside drying baker, described temperature sensor, alarm and microwave generator are electrically connected with controller respectively, and microwave generator is by its power output of controller control.
Between the entrance of the discharging opening of described extrusion shaping machine and ultraviolet sterilization forming machine, be provided with the first live-roller group, between the outlet of described the first steam drying machine and water washing device, be provided with the second live-roller group, between the outlet of cooler and the entrance of perforating press, be provided with the 3rd live-roller group.
Between the compression roller group of the first two, be also provided with another water washing device.Another water washing device is again washed latex mattress, and then the impurity such as harmful substance and dust soluble in water on latex mattress is removed clean.
Described compression roller group comprises compression roller and lower compression roller, and described upper compression roller two ends are provided with the distance regulating mechanism of adjustable upper compression roller and lower compression roller spacing.Can make compression roller group be applicable to the latex mattress of different-thickness by distance regulating mechanism.
The length of described ultraviolet sterilization forming machine is 6m; The length of described dry blowing machine is 8m, and dry blowing temperature is 70 ~ 80 DEG C; The length of described the first steam drying machine is 35m, 115 ~ 125 DEG C of vapor (steam) temperatures; The length of described microwave dryer is 27m; The length of described the second steam drying machine is 34.5m, and the temperature of steam drying is 115 ~ 125 DEG C; The length of described cooler is 5m, and chilling temperature is-5 ~ 0 DEG C.The setting of above structure, the better quality that can allow latex mattress produce.
The present invention adopts above technical scheme, the raw material of latex mattress pumps into extrusion shaping machine after foaming in foaming machine, the latex mattress of continuous shape is extruded in the outlet of extrusion shaping machine, ultraviolet sterilization forming machine carries out sterilizing and sizing to latex mattress, dry blowing machine and the first steam drying machine carry out sterilizing and sizing to latex mattress, water washing device is for dissolving harmful substance soluble in water on latex mattress and the impurity such as dust being removed, compression roller group is removed the water on latex mattress by extruding latex mattress, microwave dryer carries out sterilizing and oven dry to latex mattress, air-cooler carries out cooling to latex mattress, perforating press carries out punching press air-vent to latex mattress, just cut the latex mattress of continuous shape is cut into specific dimensions.
In a word, the production equipment of latex mattress of the present invention has been realized the streamline of latex mattress and has been produced, reduced the turnaround time in production process, has improved the continuity of producing, and has greatly improved production efficiency.And the latex mattress good springiness of producing, good permeability, without harmful components, softness, comfortable, there are extraordinary market prospects as mattress or bolster.
Brief description of the drawings
Below in conjunction with the drawings and specific embodiments, the present invention is described in further details;
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is the schematic diagram of middle-ultraviolet lamp sterilization forming machine of the present invention;
Fig. 3 is the schematic diagram of microwave dryer in the present invention;
Fig. 4 is the schematic diagram of compression roller group in the present invention.
Detailed description of the invention
One of as shown in Figure 1 to Figure 4, the production equipment of a kind of latex mattress of the present invention, it comprises foaming machine 1, extrusion shaping machine 2, ultraviolet sterilization forming machine 3, dry blowing machine 4, the first steam drying machine 5, water washing device 6, plural compression roller group 7,9,10, microwave dryer 11, the second steam drying machine 12, cooler 13, perforating press 14 and guillotine 15 successively along streamline direction;
Described ultraviolet sterilization forming machine 3 comprises the sterilization box 31 of tunnel type, one end of sterilization box 31 is provided with entrance, the other end is provided with outlet, in drying baker, be provided with the sterilization transmission guipure 32 that runs through its entrance and exit, the above and below that sterilization transmits guipure 32 is uniformly-spaced provided with respectively several ultraviolet germicidal lamps 33;
Described water washing device 6 comprises washing pool 61, and the top of washing pool 61 is provided with shower 62; The water spraying by the water in washing pool 61 and shower 62 dissolves latex mattress surface harmful substance soluble in water, the impurity such as dust is cleaned simultaneously.
Described microwave dryer 11 comprises the drying baker 111 of tunnel type, and one end of drying baker 111 is provided with entrance, and the other end is provided with outlet; The top of drying baker is equidistantly provided with several exhaust outlets, and exhaust outlet is all connected with air exhauster 112; In described drying baker 111, be provided with the microwave transmission guipure 113 that runs through its entrance and exit, the top of microwave transmission guipure 113 is equidistantly provided with several microwave generators 114, described microwave dryer 11 also comprises temperature sensor 115, alarm 116 and controller, described temperature sensor 115 is located in drying baker 111, alarm 116 is located at outside drying baker 111, described temperature sensor 115, alarm 116 and microwave generator 114 are electrically connected with controller respectively, and microwave generator 114 is by its power output of controller control.When microwave dryer 11 is worked, by microwave generator 114, latex mattress is dried, air exhauster 112 is discharged the moisture in drying baker 111 simultaneously; In addition, this microwave dryer 11 carrys out the temperature of Real-Time Monitoring drying baker 111 inside by temperature temperature sensor 115, in the time that temperature is greater than setting value, by the power output of controller control microwave generator 114, the temperature of drying baker 111 inside is remained in range of set value.Alarm 116 damages for drying system, when the temperature of drying baker 111 inside cannot regulate automatically, plays the effect of warning.Alarm 116 can be indicator lamp, loudspeaker or the combination of the two.
Between the entrance of the discharging opening of described extrusion shaping machine 2 and ultraviolet sterilization forming machine 3, be provided with the first live-roller group 16, between the outlet of described the first steam drying machine 5 and water washing device 6, be provided with the second live-roller group 17, between the outlet of cooler 13 and the entrance of perforating press 14, be provided with the 3rd live-roller group 18.
Between the compression roller group 7,9 of the first two, be also provided with another water washing device 8.Water washing device 8 is identical with the structure of water washing device 6, again latex mattress is washed, and then the impurity such as harmful substance and dust soluble in water on latex mattress is removed clean by another water washing device 8.
Described compression roller group 7 comprises compression roller 71 and lower compression roller 72, and described upper compression roller 71 two ends are provided with the distance regulating mechanism 73 of adjustable upper compression roller 71 and lower compression roller 72 spacing.Can make compression roller group 7 be applicable to the latex mattress of different-thickness by distance regulating mechanism 73.Compression roller group 9,10 is identical with compression roller group 7 structures.
The length of described ultraviolet sterilization forming machine 3 is 6m; The length of described dry blowing machine 4 is 8m, and dry blowing temperature is 70 ~ 80 DEG C; The length of described the first steam drying machine 5 is 35m, and the temperature of steam drying is 115 ~ 125 DEG C; The length of described microwave dryer 11 is 27m; The length of described the second steam drying machine 12 is 34.5m, and the temperature of steam drying is 115 ~ 125 DEG C; The length of described cooler 13 is 5m, and chilling temperature is-5 ~ 0 DEG C.The setting of above structure, the better quality that can allow latex mattress produce.
The course of work of the present embodiment: latex mattress raw material pumps into extrusion shaping machine 2 after the interior foaming of foaming machine 1, the latex mattress of continuous shape is extruded in the outlet of extrusion shaping machine 2, latex mattress enters ultraviolet sterilization forming machine 3 afterwards, by ultraviolet ray, latex mattress is carried out to sterilizing, the temperature (60 ~ 70 DEG C) that ultraviolet germicidal lamp 33 produces simultaneously has the effect of sizing to latex mattress; Subsequently, latex mattress enters dry blowing machine 4 more successively, the first steam drying machine 5 is dried and sterilizing; Then, latex mattress sequentially passes through water washing device 6, compression roller group 7, water washing device 8, compression roller group 9, compression roller group 10, water washing device 6,8 is removed the impurity such as harmful substance and dust soluble in water on latex mattress clean, and compression roller group 7,9,10 is removed the water on latex mattress by extruding latex mattress; Then, latex mattress enters microwave dryer 11 and the second steam drying machine 12 more successively, dries and sterilizing; Latex mattress from the second steam drying machine 12 out enter in cooler 13, carry out cooling; Cooled latex mattress, through perforating press 14 punchings, the pitch of holes after punching is generally 15 ~ 20cm; Finally, latex mattress enters in guillotine 15, cuts into specific dimensions.
Claims (5)
1. a production equipment for latex mattress, is characterized in that: it comprises foaming machine, extrusion shaping machine, ultraviolet sterilization forming machine, dry blowing machine, the first steam drying machine, water washing device, plural compression roller group, microwave dryer, the second steam drying machine, cooler, perforating press and guillotine successively along streamline direction;
Described ultraviolet sterilization forming machine comprises the sterilization box of tunnel type, one end of sterilization box is provided with entrance, the other end is provided with outlet, is provided with the sterilization transmission guipure that runs through its entrance and exit in drying baker, and the above and below that sterilization transmits guipure is uniformly-spaced provided with respectively several ultraviolet germicidal lamps;
Described water washing device comprises washing pool, and the top of washing pool is provided with shower;
Described microwave dryer comprises the drying baker of tunnel type, and one end of drying baker is provided with entrance, and the other end is provided with outlet; The top of drying baker is equidistantly provided with several exhaust outlets, and exhaust outlet is all connected with air exhauster; In described drying baker, be provided with the microwave transmission guipure that runs through its entrance and exit, the top of microwave transmission guipure is equidistantly provided with several microwave generators, described microwave dryer also comprises temperature sensor, alarm and controller, described temperature sensor is located in drying baker, alarm is located at outside drying baker, described temperature sensor, alarm and microwave generator are electrically connected with controller respectively, and microwave generator is by its power output of controller control.
2. the production equipment of a kind of latex mattress according to claim 1, it is characterized in that: between the discharging opening of described extrusion shaping machine and the entrance of ultraviolet sterilization forming machine, be provided with the first live-roller group, between the outlet of described the first steam drying machine and water washing device, be provided with the second live-roller group, between the outlet of cooler and the entrance of perforating press, be provided with the 3rd live-roller group.
3. the production equipment of a kind of latex mattress according to claim 1, is characterized in that: between the compression roller group of the first two, be also provided with another water washing device.
4. the production equipment of a kind of latex mattress according to claim 1, is characterized in that: described compression roller group comprises compression roller and lower compression roller, and described upper compression roller two ends are provided with the distance regulating mechanism of adjustable upper compression roller and lower compression roller spacing.
5. the production equipment of a kind of latex mattress according to claim 1, is characterized in that: the length of described ultraviolet sterilization forming machine is 6m; The length of described dry blowing machine is 8m, and dry blowing temperature is 70 ~ 80 DEG C; The length of described the first steam drying machine is 35m, 115 ~ 125 DEG C of vapor (steam) temperatures; The length of described microwave dryer is 27m; The length of described the second steam drying machine is 34.5m, and the temperature of steam drying is 115 ~ 125 DEG C; The length of described cooler is 5m, and chilling temperature is-5 ~ 0 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410234828.3A CN103978706B (en) | 2014-05-30 | 2014-05-30 | A kind of production equipment of latex mattress |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410234828.3A CN103978706B (en) | 2014-05-30 | 2014-05-30 | A kind of production equipment of latex mattress |
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| CN103978706A true CN103978706A (en) | 2014-08-13 |
| CN103978706B CN103978706B (en) | 2016-02-03 |
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| CN201410234828.3A Active CN103978706B (en) | 2014-05-30 | 2014-05-30 | A kind of production equipment of latex mattress |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400956A (en) * | 2014-11-06 | 2015-03-11 | 苏州爱马仕服饰有限公司 | Making technology of natural latex pillow |
| CN105342266A (en) * | 2015-12-03 | 2016-02-24 | 贾晓静 | Large-size automated processing equipment for pillow interiors |
| CN105996576A (en) * | 2016-07-15 | 2016-10-12 | 开平市荣发机械有限公司 | Wet type latex mattress production line |
| CN107449264A (en) * | 2017-09-15 | 2017-12-08 | 四川宏图普新微波科技有限公司 | A kind of polytetrafluoroethyldispersion dispersion resin particle wet feed drying system and method |
| CN108160598A (en) * | 2017-12-28 | 2018-06-15 | 南京康翱峰自动化科技有限公司 | Medical instrument cleaning drying device |
| CN108180739A (en) * | 2018-02-12 | 2018-06-19 | 郭永广 | One kind is suitable for latex mattress drying or cooling treatment device |
| CN108224971A (en) * | 2018-02-12 | 2018-06-29 | 郭永广 | A kind of latex mattress is dried system |
| CN108941010A (en) * | 2018-09-07 | 2018-12-07 | 扬州快乐机械有限公司 | The cleaning device of latex product |
| CN109059431A (en) * | 2018-06-25 | 2018-12-21 | 吴远泉 | A kind of high-efficiency and energy-saving type latex pillow mattress dehydration device |
| CN109059508A (en) * | 2018-05-31 | 2018-12-21 | 罗发业 | Drying unit is used in a kind of production and processing of latex pillow |
| CN109531906A (en) * | 2018-12-28 | 2019-03-29 | 浙江舒慕思乳胶科技有限公司 | A kind of mattress production line |
| CN109760255A (en) * | 2018-12-28 | 2019-05-17 | 浙江舒慕思乳胶科技有限公司 | A kind of mattress production technique |
| CN110314890A (en) * | 2019-07-02 | 2019-10-11 | 夏改珍 | A kind of latex pillow finished product surface layer processing mechanism |
| CN112082365A (en) * | 2020-10-12 | 2020-12-15 | 江苏海狮机械股份有限公司 | Mattress drying structure |
| CN113618984A (en) * | 2021-08-23 | 2021-11-09 | 曙宜博(苏州)新材料科技有限公司 | Preparation device and method of low-VOC memory pillow |
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| CN102616726A (en) * | 2012-03-20 | 2012-08-01 | 张小能 | Process for producing rubber-free ultra-thick mattress |
| CN103070569A (en) * | 2013-01-18 | 2013-05-01 | 徐均涛 | Cushion manufacturing method |
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| CN101077602A (en) * | 2007-06-19 | 2007-11-28 | 李广明 | Chain plate type latex foaming product continuous forming production method |
| JP2011011029A (en) * | 2009-07-03 | 2011-01-20 | Hakko Kk | Method of manufacturing three-dimensional network structure mat |
| CN102616726A (en) * | 2012-03-20 | 2012-08-01 | 张小能 | Process for producing rubber-free ultra-thick mattress |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400956A (en) * | 2014-11-06 | 2015-03-11 | 苏州爱马仕服饰有限公司 | Making technology of natural latex pillow |
| CN105342266A (en) * | 2015-12-03 | 2016-02-24 | 贾晓静 | Large-size automated processing equipment for pillow interiors |
| CN105996576A (en) * | 2016-07-15 | 2016-10-12 | 开平市荣发机械有限公司 | Wet type latex mattress production line |
| CN107449264A (en) * | 2017-09-15 | 2017-12-08 | 四川宏图普新微波科技有限公司 | A kind of polytetrafluoroethyldispersion dispersion resin particle wet feed drying system and method |
| CN108160598A (en) * | 2017-12-28 | 2018-06-15 | 南京康翱峰自动化科技有限公司 | Medical instrument cleaning drying device |
| CN108180739A (en) * | 2018-02-12 | 2018-06-19 | 郭永广 | One kind is suitable for latex mattress drying or cooling treatment device |
| CN108224971A (en) * | 2018-02-12 | 2018-06-29 | 郭永广 | A kind of latex mattress is dried system |
| CN108180739B (en) * | 2018-02-12 | 2023-08-15 | 郭永广 | Be applicable to emulsion pad drying processing device |
| CN109059508A (en) * | 2018-05-31 | 2018-12-21 | 罗发业 | Drying unit is used in a kind of production and processing of latex pillow |
| CN109059431A (en) * | 2018-06-25 | 2018-12-21 | 吴远泉 | A kind of high-efficiency and energy-saving type latex pillow mattress dehydration device |
| CN108941010A (en) * | 2018-09-07 | 2018-12-07 | 扬州快乐机械有限公司 | The cleaning device of latex product |
| CN109531906A (en) * | 2018-12-28 | 2019-03-29 | 浙江舒慕思乳胶科技有限公司 | A kind of mattress production line |
| CN109760255A (en) * | 2018-12-28 | 2019-05-17 | 浙江舒慕思乳胶科技有限公司 | A kind of mattress production technique |
| CN109531906B (en) * | 2018-12-28 | 2020-07-24 | 浙江舒慕思乳胶科技有限公司 | Mattress production line |
| CN110314890A (en) * | 2019-07-02 | 2019-10-11 | 夏改珍 | A kind of latex pillow finished product surface layer processing mechanism |
| CN112082365A (en) * | 2020-10-12 | 2020-12-15 | 江苏海狮机械股份有限公司 | Mattress drying structure |
| CN113618984A (en) * | 2021-08-23 | 2021-11-09 | 曙宜博(苏州)新材料科技有限公司 | Preparation device and method of low-VOC memory pillow |
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|---|---|
| CN103978706B (en) | 2016-02-03 |
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Effective date of registration: 20170413 Address after: 362805 Fujian Province, Quangang District Road, southwest side of the Quanzhou Hang Hang Hang industrial and Trade Co., Ltd. (phase two) Patentee after: Quanzhou Home Textile Technology Co., Ltd. Address before: 362000 Quangang City, Quanzhou province Tu Tu town intersection Village Patentee before: Quanzhou Heng Ang Trade Co., Ltd. |
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Address after: 362805 Quanzhou, Heng Fang industrial and Trade Co., Ltd. (phase two), southwest of Yifeng Road, Quangang District, Quanzhou, Fujian. Patentee after: Quanzhou Xi Bao Home Technology Co., Ltd. Address before: 362805 Quanzhou, Heng Fang industrial and Trade Co., Ltd. (phase two), southwest of Yifeng Road, Quangang District, Quanzhou, Fujian. Patentee before: Quanzhou Home Textile Technology Co., Ltd. |
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