CN103972759A - Cutter signal transmission device for automatic cutting bed - Google Patents

Cutter signal transmission device for automatic cutting bed Download PDF

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Publication number
CN103972759A
CN103972759A CN201410195952.3A CN201410195952A CN103972759A CN 103972759 A CN103972759 A CN 103972759A CN 201410195952 A CN201410195952 A CN 201410195952A CN 103972759 A CN103972759 A CN 103972759A
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CN
China
Prior art keywords
knife
cut
signal
automatic cutting
cutting bed
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Granted
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CN201410195952.3A
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Chinese (zh)
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CN103972759B (en
Inventor
周超
姚金领
邵剑
娄正宇
杜能平
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TAIZHOU TOPCUT BULLMER MECHANICAL AND ELECTRICAL TECHNOLOGY Co Ltd
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TAIZHOU TOPCUT BULLMER MECHANICAL AND ELECTRICAL TECHNOLOGY Co Ltd
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Publication of CN103972759A publication Critical patent/CN103972759A/en
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Abstract

The invention provides a cutter signal transmission device for an automatic cutting bed. The cutter signal transmission device comprises a cutter monitor, a signal acquisition device, a rotating insulation ring and a signal fixed transmission part. The cutter monitor moves with a rotor of a rotating mechanism in a synchronous mode, the signal acquisition device is immovable and is provided with a signal acquisition wire. The rotating insulation ring is fixedly connected with the rotor and is provided with a plurality of annular grooves at intervals in the axial direction, and a conductor coil communicated with a monitoring signal transmission wire of the cutter monitor. The signal fixed transmission part is fixed to the automatic cutting bed and fixedly provided with a conductor contact corresponding to the conductor coil in a one-to-one mode, one end of a conductor contact is contact connection with the conductor coil, and the other end is connected with the signal acquisition wire. According to the cutter signal transmission device for the automatic cutting bed, a monitoring signal is transmitted from the rotating monitoring signal transmission wire to the immovable signal acquisition wire, twisting and winding of the monitoring signal transmission wire are avoided, it is ensured that a cutter deviation control system adjusts the state and displacement of the cutter in time, and product quality is ensured.

Description

Automatic cutting bed cut-off knife signal transmitting apparatus
Technical field
The present invention relates to automatic cutting apparatus technical field, particularly relate to a kind of automatic cutting bed cut-off knife signal transmitting apparatus.
Background technology
Automatic cutting bed being applied in tailoring process, utilizes the setting data of computer-aided design to control the direction of motion of cut-off knife and produce needed cut-parts, can complete to automation re-pack, the overall process of discharge, paving cloth and cutting.
Automatic cutting bed is a complicated system, is furnished with computer and corresponding program.Its operation principle is by after fabric vacuum suction, is fixed in bristle region, uses the rotation of cut-off knife and up-and-down reciprocating motion to carry out cutting.When carrying out cutting in enormous quantities, guarantee the cutting precision of fabric, guarantee operating efficiency and the product quality of garment enterprise.
Automatic cutting bed cutting actuator is directly used in fabric cutting: it comprises motor, transmission mechanism, cutterhead, cut-off knife etc.Rotatablely moving of motor is converted into moving up and down of cut-off knife fixture by linear transmission mechanism, drives cut-off knife to do upper and lower cutting movement; Rotor by rotating mechanism drives cut-off knife to rotate according to planned course.Higher for the cut out fabric piling height of cutting, or the harder situation of fabric material, the feed resistance that cut-off knife is subject to is larger, the longer thinner thickness of length due to cut-off knife, itself there will be certain distortion, occur the scale error between fluctuating plate cut-parts while causing sanction to be cut, impact sanction is cut effect.And cut-off knife, pumping in process at a high speed, can be subject to various impacts of making a concerted effort, thereby can twist or be offset, and departs from the cutting track of original setting.Above-mentioned factor all can have a strong impact on product quality, increases production cost, reduces enterprises production efficiency.
Therefore should consider to arrange a cut-off knife deviation correction control system, for the running orbit of cut-off knife and deformation are carried out to Real-Time Monitoring and control, but the monitor that in deviation correction control system, cut-off knife is carried out monitoring is in real time mounted on rotating mechanism (as rotating cutter-head), can there is along with the rotation of rotating mechanism kink and be wound around in the signal transmission wire of monitor, monitor signal cannot be delivered to the normal transmission that realizes signal in the fixing control device of installing, cut-off knife deviation correction control system also cannot normally be worked.
Summary of the invention
The shortcoming of prior art in view of the above, the technical problem to be solved in the present invention is to provide a kind of and prevents that the signal transmission wire of cut-off knife monitor from kink winding occurring, and can guarantee the accurately automatic cutting bed cut-off knife signal transmitting apparatus of transmission of cut-off knife monitor signal.
For achieving the above object and other relevant objects, the invention provides a kind of automatic cutting bed cut-off knife signal transmitting apparatus, for cut-off knife deviation correction control system, described automatic cutting bed cut-off knife signal transmitting apparatus comprises cut-off knife monitor, signal picker, rotating insulated ring and signal constant transmissions part.Described cut-off knife monitor is installed on described automatic cutting bed rotating mechanism and with the rotor motion of described rotating mechanism synchronizes, for monitoring the displacement of cut-off knife.On described cut-off knife monitor, be provided with monitor signal transfer wire.Described signal picker maintains static and is provided with signals collecting wire in described cut-off knife deviation correction control system.Described rotating insulated ring set is located at the rotor outer ring of described automatic cutting bed rotating mechanism and is fixedly connected with described rotor, on described rotating insulated ring, is arranged at intervals with vertically some cannelures, in described cannelure, is provided with conductor coils.Described conductor coils is communicated with described monitor signal transfer wire.Described signal constant transmissions part is positioned at a side of described rotating insulated ring and is fixed on described automatic cutting bed pedestal.On described signal constant transmissions part, be fixedly equiped with some conductor contacts, described conductor contact is corresponding one by one with described conductor coils, one end of described conductor contact is connected with described conductor coils contact, and the other end of described conductor contact is connected with described signals collecting wire.
Preferably, the number of the cannelure on described rotating insulated ring is consistent with the number of described monitor signal transfer wire, described monitor signal transfer wire wears the sidewall into described rotating insulated ring, one end of every described monitor signal transfer wire is connected with described cut-off knife monitor, and the other end is communicated with corresponding described conductor coils.
Preferably, described signal constant transmissions part comprises bracing frame and at least one guide post, support frame as described above is fixedly connected with described automatic cutting bed pedestal, described guide post is between the upper bottom surface and bottom surface of support frame as described above, the axis direction of described guide post is consistent with the axis direction of described rotating insulated ring, on described guide post, be provided with vertically position and the corresponding gathering sill of number with described cannelure, described in each, conductor contact winding is crossed described gathering sill and is contacted with the conductor coils in corresponding described cannelure.
Preferably, described conductor contact stretches out with described conductor coils contact and is connected from a side of described signal constant transmissions part.
Preferably, described conductor contact stretches out from the both sides of described signal constant transmissions part with described conductor coils contact simultaneously and is connected.
Preferably, described signals collecting wire comprises that the first via gathers wire and the second tunnel gathers wire; The number of the number of described cannelure, described monitor signal transfer wire and the number that is positioned at the described conductor contact of described signal constant transmissions part one side are identical even number, described conductor contact is divided into first group of conductor contact and second group of conductor contact, described first group of conductor contact gathers wire with the described first via and is connected, and described second group of conductor contact gathers wire with described the second tunnel and be connected.
Preferably, described cannelure uniformly-spaced arranges vertically on described rotating insulated ring.
Preferably, described cut-off knife monitor is displacement transducer.
As mentioned above, automatic cutting bed cut-off knife signal transmitting apparatus of the present invention, there is following beneficial effect: signal constant transmissions part and rotating insulated ring cooperatively interact, by fixed conductor contact, contact with the conductor coils of rotation, monitor signal transfer wire by monitor signal from rotate is transferred in fixed signals collecting wire, avoided the kink of monitor signal transfer wire to be wound around, guaranteed signal normal and transmission exactly in cut-off knife deviation correction control system, make control processor can adjust in time cut-off knife state, prevent cut-off knife off-track in cutting the process of fabric, avoid the scale error that occurs that fabric cuts, and then guaranteed product quality, reduced production cost, improved enterprises production efficiency.
Accompanying drawing explanation
Fig. 1 shows the structural representation that is adopted as cut-off knife deviation correction control system of the present invention.
Fig. 2 is shown as the rotating insulated ring of automatic cutting bed cut-off knife signal transmitting apparatus of the present invention and the vertical view of signal constant transmissions part.
Fig. 3 is shown as the rotating insulated ring of automatic cutting bed cut-off knife signal transmitting apparatus of the present invention and the axial schematic diagram of signal constant transmissions part.
Fig. 4 is shown as the rotating insulated ring of automatic cutting bed cut-off knife signal transmitting apparatus of the present invention and the stereogram of signal constant transmissions part.
Fig. 5 is shown as the rotating insulated ring of automatic cutting bed cut-off knife signal transmitting apparatus of the present invention and the axial schematic diagram of signal constant transmissions part (conductor contact and conductor coils do not show).
Element numbers explanation
1 cut-off knife
2 cut-off knife signal transmitting apparatus
21 cut-off knife monitors
211 monitor signal transfer wires
22 rotating insulated rings
221 cannelures
222 conductor coils
223 screwed holes
23 signal constant transmissions parts
231 conductor contacts
2311 first groups of conductor contacts
2312 second groups of conductor contacts
232 guide posts
233 gathering sills
234 upper bottom surfaces
235 bottom surfaces
24 signal pickers
241 signals collecting wires
2411 first via gather wire
2412 second tunnels gather wire
3 control processors
4 rotors
Embodiment
Below, by specific instantiation explanation embodiments of the present invention, those skilled in the art can understand other advantages of the present invention and effect easily by the disclosed content of this specification.The present invention can also be implemented or be applied by other different embodiment, and the every details in this specification also can be based on different viewpoints and application, carries out various modifications or change not deviating under spirit of the present invention.
Refer to Fig. 1 to Fig. 5.It should be noted that, the diagram providing in the present embodiment only illustrates basic conception of the present invention in a schematic way, satisfy and only show with assembly relevant in the present invention in graphic but not component count, shape and size drafting while implementing according to reality, during its actual enforcement, kenel, quantity and the ratio of each assembly can be a kind of random change, and its assembly layout kenel also may be more complicated.
Automatic cutting bed cut-off knife signal transmitting apparatus 2 provided by the invention is for cut-off knife deviation correction control system.Cut-off knife deviation correction control system structure as shown in Figure 1, mainly comprises cut-off knife signal transmitting apparatus 2 and control processor 3.The displacement signal that cut-off knife 1 is obtained in 2 monitorings of cut-off knife signal transmitting apparatus is monitor signal, and this monitor signal is transferred to control processor 3.Control processor 3 can for a kind of can be according to the program of prior storage, automatically, the modernization intelligent electronic device that carries out at high speed massive values computation and various information processings, its hardware includes but not limited to microprocessor, FPGA, DSP, embedded device etc.This control processor 3 can logically be processed has control coding or other symbolic instruction regulated procedures, by computer by its decoding, thereby make the pre-specified various actions of automatic cutting bed execution.Control processor 3 is processed it after receiving monitor signal, if displacement or the distortion of cut-off knife 1 exceed error threshold, control processor 3 controls adjustment to cut-off knife 1, cut-off knife 1 is adjusted to initial condition, prevent cut-off knife 1 off-track in cutting the process of fabric, avoid the scale error that occurs that fabric cuts.
Cut-off knife signal transmitting apparatus 2 mainly comprises cut-off knife monitor 21, signal picker 24, rotating insulated ring 22 and signal constant transmissions part 23.Wherein, cut-off knife monitor 21 is for monitoring angular displacement and the straight-line displacement of cut-off knife 1, cut-off knife monitor 21 be installed on automatic cutting bed rotating mechanism and with rotor 4 synchronized movement of rotating mechanism.In embodiment, cut-off knife monitor 21 is displacement transducer.On cut-off knife monitor 21, be provided with monitor signal transfer wire 211, for transmission of monitoring to cut-off knife displacement signal be monitor signal.Signal picker 24 can carry out the digital-to-analogue conversion of multi channel signals, by signals collecting wire 241, collects monitor signal.The position of signal picker 24 in cut-off knife deviation correction control system is fixed, also can be used as a part for control processor 3.
In the course of the work, cut-off knife monitor 21 and monitor signal transfer wire 211 are that the rotor 4 along with rotating mechanism rotates, and the reception signal picker 24 of monitor signal or the position of control processor 3 are all fixed, for preventing that in signals transmission, kink winding occurs monitor signal transfer wire 211, realization is transferred to fixed position by the signal obtaining in rotation process, is also provided with rotating insulated ring 22 and signal constant transmissions part 23 in cut-off knife signal transmitting apparatus 2.
Fig. 2 to Fig. 5 is the structural representation of rotating insulated ring 22 and signal constant transmissions part 23.Fig. 2 and Fig. 3, Fig. 4 and Fig. 5 are for different embodiment.
As shown in Figures 2 and 3, rotating insulated ring 22 is set in rotor 4 outer rings of automatic cutting bed rotating mechanism and is fixedly connected with rotor 4.In embodiment, on rotating insulated ring 22, be radially provided with a plurality of screwed holes 223, screw is through screwed hole 223 and support rotor 4, and rotating insulated ring 22 is synchronized with the movement with rotor 4.
On the outer circumference surface of rotating insulated ring 22, be arranged at intervals with vertically some cannelures 221, cannelure 221 is coaxial and in cannelure 221, be provided with conductor coils 222 with rotating insulated ring 22.Conductor coils 222 is communicated with monitor signal transfer wire 211.In embodiment, cut-off knife monitor 21 can have a plurality of passages, the corresponding monitor signal transfer wire 211 of each passage.Can offer appearance line groove at the sidewall of rotating insulated ring 22, monitor signal transfer wire 211 wears the appearance line groove into rotating insulated ring 22, one end of every monitor signal transfer wire 211 is connected with cut-off knife monitor 21, and the other end is communicated with a corresponding conductor coils 222.The number of the cannelure 221 on rotating insulated ring 22 is consistent with the number of monitor signal transfer wire 211.
Signal constant transmissions part 23 is positioned at a side of rotating insulated ring 22 and is fixed on automatic cutting bed pedestal, is fixed.On fixed signal Transmission Part, be fixedly equiped with some conductor contacts 231, the position of each conductor contact 231 is corresponding one by one with the position of each conductor coils 222.One end of conductor contact 231 is connected with conductor coils 222 contacts, and the other end is connected in the signals collecting wire 241 on signal picker 24.Conductor coils 222 rotates with the rotation of rotating insulated ring 22, conductor contact 231 maintains static and remains and the contacting of conductor coils 222, thereby the monitor signal that the cut-off knife monitor 21 of rotation can be obtained transfers to fixed signal picker 24 or control processor 3.
As shown in Figure 2 and Figure 4, conductor contact 231 stretches out with conductor coils 222 contacts and is connected from a side of signal constant transmissions part 23, also can stretch out from the both sides of signal constant transmissions part 23 with conductor coils 222 contacts simultaneously and be connected.
As shown in Figure 4 and Figure 5, the accuracy of transmitting for increasing stability that conductor contact 231 contacts with conductor coils 222 and signal, signal constant transmissions part 23 includes bracing frame, is also provided with at least one guide post 232.Bracing frame is for being fixedly connected with automatic cutting bed pedestal, and guide post 232, for the position of fixed conductor contact 231, makes it more accurately fixing with the correspondence position of conductor coils 222.Guide post 232 is connected between the upper bottom surface 234 and bottom surface 235 of bracing frame, and its axis direction is consistent with the axis direction of rotating insulated ring 22.On guide post 232, be provided with vertically position and the corresponding gathering sill 233 of number with cannelure 221, each conductor contact 231 is set around gathering sill 233 and fixes in gathering sill 233, and the end of conductor contact 231 is stretched out with the conductor coils 222 in corresponding cannelure 221 and contacted from the one or both sides of guide post 232.
Cannelure 221 uniformly-spaced arranges vertically on rotating insulated ring 22, and correspondingly, gathering sill 233 also uniformly-spaced arranges vertically on guide post 232.
The port number of cut-off knife monitor 21 is generally even number, correspondingly, the number of the number of monitor signal transfer wire 211, cannelure 221, the number of conductor coils 222, the number that is positioned at the conductor contact 231 of signal constant transmissions part 23 1 sides are identical even number.In embodiment, the port number of cut-off knife monitor 21 is 6, and therefore, the number of the number of monitor signal transfer wire 211, cannelure 221, the number of conductor coils 222, the number that is positioned at the conductor contact 231 of signal constant transmissions part 23 1 sides are all made as 6.Processing for convenience of signal, signals collecting wire 241 is divided into the first via and gathers wire 2411 and the second tunnel collection wire 2412, conductor contact 231 is also divided into first group of conductor contact 2311 and second group of conductor contact 2312, first group of conductor contact 2311 gathers wire 2411 with the first via and is connected, and second group of conductor contact 2312 gathers wire 2412 with the second tunnel and be connected.As shown in Figure 3, in embodiment, in 6 conductor contacts 231, front 3 conductor contacts 231 are as first group of conductor contact 2311, and transmitted monitor signal is merged into and leaded up to the first via and gather wire 2411 and be transferred to signal picker 24; Rear 3 conductor contacts 231, as second group of conductor contact 2312, are merged into the second road monitor signal and are transferred to signal picker 24 by the second tunnel collection wire 2412.Signal picker 24 receives monitor signal by signals collecting wire 241, and the 3 pairs of monitor signals of control processor that are connected with signal picker 24 carry out cut-off knife 1 being adjusted accordingly after analyzing and processing again.
In sum, automatic cutting bed cut-off knife signal transmitting apparatus 2 provided by the invention is applied in cut-off knife deviation correction control system, be installed in cut-off knife monitor 21 on rotating mechanism for monitoring angular displacement and the displacement of the lines of cut-off knife 1, the monitor signal transfer wire 211 of cut-off knife monitor 21 and the conductor coils 222 on rotating insulated ring 22 are all synchronizeed rotation with the rotor 4 of rotating mechanism, signal constant transmissions part 23 cooperatively interacts with rotating insulated ring 22, by fixed conductor contact 231, contact with the conductor coils 222 rotating, monitor signal transfer wire 211 by monitor signal from rotate is transferred in fixed signals collecting wire 241, avoided the kink of monitor signal transfer wire 211 to be wound around, guaranteed monitor signal normal and transmission exactly in cut-off knife deviation correction control system, make control processor 3 can adjust in time the state of cut-off knife 1, prevent cut-off knife 1 off-track in cutting the process of fabric, avoid the scale error that occurs that fabric cuts, and then guaranteed product quality, reduced production cost, improved enterprises production efficiency.
So the present invention has effectively overcome various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not for limiting the present invention.Any person skilled in the art scholar all can, under spirit of the present invention and category, modify or change above-described embodiment.Therefore, such as in affiliated technical field, have and conventionally know that the knowledgeable, not departing from all equivalence modifications that complete under disclosed spirit and technological thought or changing, must be contained by claim of the present invention.

Claims (8)

1. an automatic cutting bed cut-off knife signal transmitting apparatus, for cut-off knife deviation correction control system, is characterized in that:
Described automatic cutting bed cut-off knife signal transmitting apparatus comprises cut-off knife monitor, signal picker, rotating insulated ring and signal constant transmissions part;
Described cut-off knife monitor is installed on described automatic cutting bed rotating mechanism and with the rotor motion of described rotating mechanism synchronizes, for monitoring the displacement of cut-off knife; On described cut-off knife monitor, be provided with monitor signal transfer wire;
Described signal picker maintains static and is provided with signals collecting wire in described cut-off knife deviation correction control system;
Described rotating insulated ring set is located at the rotor outer ring of described automatic cutting bed rotating mechanism and is fixedly connected with described rotor, on described rotating insulated ring, is arranged at intervals with vertically some cannelures, in described cannelure, is provided with conductor coils; Described conductor coils is communicated with described monitor signal transfer wire;
Described signal constant transmissions part is positioned at a side of described rotating insulated ring and is fixed on described automatic cutting bed pedestal; On described signal constant transmissions part, be fixedly equiped with some conductor contacts, described conductor contact is corresponding one by one with described conductor coils, one end of described conductor contact is connected with described conductor coils contact, and the other end of described conductor contact is connected with described signals collecting wire.
2. automatic cutting bed cut-off knife signal transmitting apparatus according to claim 1, it is characterized in that: the number of the cannelure on described rotating insulated ring is consistent with the number of described monitor signal transfer wire, described monitor signal transfer wire wears the sidewall into described rotating insulated ring, one end of every described monitor signal transfer wire is connected with described cut-off knife monitor, and the other end is communicated with corresponding described conductor coils.
3. automatic cutting bed cut-off knife signal transmitting apparatus according to claim 1, it is characterized in that: described signal constant transmissions part comprises bracing frame and at least one guide post, support frame as described above is fixedly connected with described automatic cutting bed pedestal, described guide post is between the upper bottom surface and bottom surface of support frame as described above, the axis direction of described guide post is consistent with the axis direction of described rotating insulated ring, on described guide post along the position and the corresponding gathering sill of number that are circumferentially provided with described cannelure, described in each, conductor contact winding is crossed described gathering sill and is contacted with the conductor coils in corresponding described cannelure.
4. automatic cutting bed cut-off knife signal transmitting apparatus according to claim 1, is characterized in that: described conductor contact stretches out with described conductor coils contact and is connected from a side of described signal constant transmissions part.
5. automatic cutting bed cut-off knife signal transmitting apparatus according to claim 1, is characterized in that: described conductor contact stretches out from the both sides of described signal constant transmissions part with described conductor coils contact simultaneously and is connected.
6. automatic cutting bed cut-off knife signal transmitting apparatus according to claim 1, is characterized in that: described signals collecting wire comprises that the first via gathers wire and the second tunnel gathers wire; The number of the number of described cannelure, described monitor signal transfer wire and the number that is positioned at the described conductor contact of described signal constant transmissions part one side are identical even number, described conductor contact is divided into first group of conductor contact and second group of conductor contact, described first group of conductor contact gathers wire with the described first via and is connected, and described second group of conductor contact gathers wire with described the second tunnel and be connected.
7. automatic cutting bed cut-off knife signal transmitting apparatus according to claim 1, is characterized in that: described cannelure uniformly-spaced arranges vertically on described rotating insulated ring.
8. automatic cutting bed cut-off knife signal transmitting apparatus according to claim 1, is characterized in that: described cut-off knife monitor is displacement transducer.
CN201410195952.3A 2014-05-09 2014-05-09 Automatic cutting bed cut-off knife signal transmitting apparatus Active CN103972759B (en)

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CN104385357A (en) * 2014-10-31 2015-03-04 拓卡奔马机电科技有限公司 Mechanism and method for automatically rectifying deviation of cutting knife in cutting bed
CN107099991A (en) * 2017-04-28 2017-08-29 长园和鹰智能科技有限公司 The head and cutter of cutter
CN108004753A (en) * 2017-10-11 2018-05-08 苏州瀚墨材料技术有限公司 Numerically controlled processing equipment
CN108893961A (en) * 2018-04-30 2018-11-27 广东元科技实业有限公司 Cutting with cut-off knife intelligent apparatus

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CN104385357A (en) * 2014-10-31 2015-03-04 拓卡奔马机电科技有限公司 Mechanism and method for automatically rectifying deviation of cutting knife in cutting bed
CN107099991A (en) * 2017-04-28 2017-08-29 长园和鹰智能科技有限公司 The head and cutter of cutter
CN108004753A (en) * 2017-10-11 2018-05-08 苏州瀚墨材料技术有限公司 Numerically controlled processing equipment
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CN108893961A (en) * 2018-04-30 2018-11-27 广东元科技实业有限公司 Cutting with cut-off knife intelligent apparatus

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