CN103966651A - System and method for removing iron ions from tin plating solution - Google Patents

System and method for removing iron ions from tin plating solution Download PDF

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Publication number
CN103966651A
CN103966651A CN201310041855.4A CN201310041855A CN103966651A CN 103966651 A CN103966651 A CN 103966651A CN 201310041855 A CN201310041855 A CN 201310041855A CN 103966651 A CN103966651 A CN 103966651A
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China
Prior art keywords
plating solution
solution
iron ions
iron
reactive tank
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CN201310041855.4A
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Chinese (zh)
Inventor
李兵虎
刘常升
徐清亮
周雪荣
王昊
俞逸明
贾红灿
李锐
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Priority to CN201310041855.4A priority Critical patent/CN103966651A/en
Publication of CN103966651A publication Critical patent/CN103966651A/en
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Abstract

The invention relates to a system and a method for removing iron ions from a tin plating solution. The system includes: a concentrating device internally equipped with an evaporator, an input pump connected to the concentrating device through a liquid inlet pipeline, a reaction tank, which is internally equipped with a temperature sensor, a heater and a cotton tape wound on a plurality of pin rollers, an output pump connected to the reaction tank through a liquid outlet pipeline, and a filtration device. The method consists of: concentrating the plating solution, pumping the concentrated plating solution into the reaction tank, and conducting heating, dilution and reuse. By employing the system and the method provided by the invention to reuse the filtered plating solution, iron ions can be effectively removed, and also the production process is simplified, thus greatly lowering the production cost.

Description

Remove the system and method for iron ions in tinplating solution
Technical field
The present invention relates to the treatment process of cold rolling zinc-plated production line electroplate liquid, specifically about a kind of method of removing iron ions in tinplating solution.
Background technology
The acid tin plating liquid of industrial application is mainly fluoroboric acid, benzene sulfonate, hydrogen halide and metilsulfate or these sour mixtures.Because these are all strongly-acid materials, the matrix of steel plate is resisted acidic medium in the initial stage ability of electroplating, and then makes the dissolved ferric iron of matrix.After iron concentration raises in plating solution, electroplating current density is narrowed; The increase of iron ion also can impel Sn 2+become Sn 4+ion, Sn 4+hydrolysis can generate a kind of oxidizing substance of insoluble, this insoluble oxide compound can be deposited on belt steel surface with a kind of precipitated form of mud shape, makes tin coating become porous.Therefore in tin plating solution, to reduce the content of iron ion as far as possible.
The method of removing at present iron ion in tin plating electrolyte mainly contains: the precipitator method, ion-exchange-resin process, freezing removal method are several.
The precipitator method: iron and tin are adjacent in movable metallic sequence list, the solubility product constant of the divalence of tin and tetravalence oxyhydroxide is far smaller than the divalence of corresponding iron and the solubility product constant of trivalent oxyhydroxide, inevitably loses part tin when therefore removing iron by the precipitator method.Be exactly specifically Bivalent Tin be to generate Sn (OH) at 1.2 o'clock at pH 2precipitation, and the throw out of iron ion produces precipitation when pH is 3, even be also to contain a certain amount of Sn (OH) in the Ferrox salt throw out obtaining under optimal pH 2mixture.And in the process of processing by the effect of a large amount of tin plating solution guarantee precipitation, in now a lot of documents and materials, all verified to change different pH values to remove the result that iron ion obtains be not satisfactory.
Ion-exchange-resin process: the countries such as current America and Europe have patent to announce can adopt strong-acid cation exchange, and this method is that tin plating electrolyte is passed through to strong-acid cation-exchange resin, by tin ion, ferrous ion and the absorption of harmful positively charged ion, finally separates with tin plating electrolyte.Principle is (taking storng-acid cation exchange resin as example):
nRSO 3H ++Me n+→(RSO 3-) nMe n++nH +
But this method exists two point defects: (1) at present the strong acid cation resin of applying is all the high chlorine resin after salt acid soak, it is that the form that reclaims iron protochloride by this acid solution that contains high chlorine is removed iron ion (United States Patent (USP) the 5th, 057, No. 290), like this chlorion is brought in tin plating solution, affected the performance of coating.(2) in tin plating solution, the content of iron contamination is higher adds long-term operation, and iron ion is cumulative in exchange resin, has occupied most of operating capacity of resin, causes resins exchange ability to decline, and exchange efficiency reduces.Sun resin is subject to the poisoning iron poisoning that is called of pollution of iron ion, needs a large amount of resins, and expense is just very high.
Cold method: in the PSA tin plating electrolyte that contains iron ion, in the lower situation of temperature, sulfocarbolic acid and iron can form throw out, around this principle separating phenol sulfonic acid iron and sulfocarbolic acid tin in the situation that of low temperature, this method can effectively be removed iron ion, also can not bring any impurity into solution.But this method equipment investment is larger, and use cost is also higher.
Therefore, in cold rolling zinc-plated production, need to provide a kind of method that can effectively remove cheaply iron ions in tinplating solution.
Summary of the invention
The object of this invention is to provide a kind of system and method that can effectively remove cheaply iron ions in tinplating solution.
A kind of system of removing iron ions in tinplating solution is provided according to an aspect of the present invention, comprises: comprising: concentrating unit, is inside provided with vaporizer; Front pump, is connected with concentrating unit by feed liquor pipeline; Reactive tank, its inner set temperature inductor block, at least one well heater and the acidproof strap of winding on multiple rollers; Send out pump, is connected with reactive tank by fluid pipeline; And filtration unit, be connected with described Send out pump.
A kind of method of removing iron ions in tinplating solution is provided according to a further aspect of the invention, for the processing of zinc-plated production line electroplate liquid, said method comprising the steps of: S1: plating solution is concentrated, in concentrating unit, the tin plating solution higher to iron concentration, concentrate between 50-60 DEG C by vaporizer, plating solution is concentrated to iron ion 12g/l-20g/l, tin ion 50-70g/l; S2: pump into reactive tank, by front pump, concentrated plating solution is pumped in reactive tank, the surfaceness of flowing through is more than or equal in the acidproof strap of 25 μ m; S3: heating, by well heater, plating solution is heated, reach 60 DEG C by temperature inductor detected temperatures; S4: standing cooling, be cooled to below 30 DEG C by leaving standstill, so that the iron ion in concentration process plating solution and part tin ion crystallization; S5: filter, by Send out pump, crystallization plating solution is pumped into strainer by reactive tank and filter; And S6: dilution reuse: by after the plating solution dilution after filtering, also again pumping into plating tank carries out reuse.
The invention has the beneficial effects as follows: the method for iron ion in removal tin plating electrolyte of the present invention, by plating solution is concentrated, after concentrated plating solution is pumped in the trough of high roughness strap, again plating solution is heated to certain temperature, the plating solution after heating arrives room temperature by non-shock chilling, by the cooling iron ion crystallization making in plating solution, plating solution after filtration re-starts utilization, so not only effectively remove iron ion, and simplified production technique, thereby greatly reduce production cost.
Brief description of the drawings
Fig. 1 is the system schematic that the invention process is removed iron ions in tinplating solution method;
Fig. 2 is the schema of the removal iron ions in tinplating solution method of one embodiment of the invention.
Embodiment
For above-mentioned purpose of the present invention, feature and advantage can be become apparent, below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.First it should be noted that, the present invention is not limited to following embodiment, and the spirit that those skilled in the art should embody from following embodiment is understood the present invention, and each technical term can be done the most wide in range understanding based on spirit of the present invention.In figure, same or analogous member uses the same reference numerals to represent.
Fig. 1 shows of the present invention for implementing the system of the method for removing iron ions in tinplating solution, as shown in the figure, comprising: the front pump 10, the reactive tank 6 that are inside provided with the concentrating unit 1 of vaporizer (not shown), are connected with concentrating unit by feed liquor pipeline 2, be arranged on temperature inductor 4 in reactive tank 6, well heater 5 and around the acidproof strap 7 on multiple rollers 12, Send out pump 11, the filtration unit 9 being connected with reactive tank 6 by fluid pipeline 8.
Fig. 2 is the schema of the method for the removal iron ions in tinplating solution of one embodiment of the invention, and the method, for the processing of zinc-plated production line electroplate liquid, as shown in the figure, comprises the following steps:
S1: plating solution is concentrated, in concentrating unit 1, the tin plating solution higher to iron concentration, concentrate (in concentration process between 50-60 DEG C by vaporizer, bath temperature is too high to be added and decomposes in plating solution making), so that plating solution is concentrated to, iron ion 12g/l-20g/l(iron concentration is too low cannot separate out follow-up), tin ion 50-70g/l (tin ion concentration is too low, cannot separate out iron ion in process of cooling); S2: pump into reactive tank, by front pump 10, concentrated plating solution is pumped in reactive tank 6, the surfaceness of flowing through is more than or equal in the acidproof strap of 25 μ m; S3: heating, by plating solution heating, reaches 60 DEG C by temperature inductor 4 detected temperatures by well heater 5; S4: standing cooling, be cooled to below 30 DEG C by leaving standstill, so that the iron ion in concentration process plating solution and part tin ion crystallization; S5: filter, by Send out pump 11, crystallization plating solution is pumped into strainer 9 by reactive tank 6 and filter; And S6: dilution reuse: by after the plating solution dilution after filtering, also again pumping into plating tank (not shown) carries out reuse.
From described embodiment, the present invention makes by plating solution is concentrated, after concentrated plating solution is pumped in the reactive tank 6 that is furnished with the acidproof strap 7 of high roughness, by well heater 5, plating solution is heated to certain temperature again, plating solution after heating arrives room temperature by non-shock chilling, by the cooling iron ion crystallization making in plating solution, the plating solution after filtering by filtration unit 9 re-starts utilization, therefore greatly reduces production cost.
Confirm below the beneficial effect of method of the present invention by specific examples.
Example one:
By 1m 3containing Sn 2+31.3g/L, Fe 2+for the tin plating solution of 7.5g/L concentrates at 50 DEG C, make the content of the tin ion in solution reach 50g/L, the content 12.0g/L of iron ion.Plating solution after concentrated is pumped in the reactive tank of acidproof nylon strap that surfaceness is 25 μ m, start to leave standstill cooling after plating solution is heated to 60 DEG C, cool to after 30 degree, separate out throw out, after solution filter, be precipitated thing 7.0kg, by filter after solution dilution to 1m 3, the content of each material in tin plating solution after dilution, result as shown in Table 1:
Table one: the content of each material before and after processing
As can be seen from the above table after treatment, dilute the concentration of rear solution at 4.0g/L, the situation that affects according to iron ion on tin plating solution, the content of iron ions in tinplating solution after treatment meets the requirement of electroplating completely.
Example two:
By 1m 3containing Sn 2+27.35g/L, Fe 2+for the tin plating solution of 8.0g/L concentrates at 55 DEG C, make the content of the tin ion in solution reach 57g/L, the content 16.8g/L of iron ion.Plating solution after concentrated is pumped in the reactive tank of acidproof nylon strap that surfaceness is 25 μ m, starts to leave standstill cooling after plating solution is heated to 60 DEG C, cool to 25 DEG C, separate out throw out 8.5kg, by the solution dilution after filtering to 1m 3, the content of each material in tin plating solution after dilution, result as shown in Table 2:
Table two: the content of each material before and after processing
As can be seen from the above table after treatment, after dilution the concentration of solution at 3.26g/L according to iron ion the situation that affects on tin plating solution, the content of iron ions in tinplating solution after treatment meets the requirement of electroplating completely.
Example three:
By 1m 3containing Sn 2+33.2g/L, Fe 2+for the tin plating solution of 9.5g/L concentrates at 60 DEG C, the tin ion content in solution is to 70g/L, and iron ion content is after 20g/L.Plating solution after concentrated is pumped in the reactive tank of acidproof nylon strap that surfaceness is 25 μ m, plating solution is heated to 60 DEG C, start to leave standstill cooling afterwards, cool to after 30 DEG C, separate out throw out, after solution filter, be precipitated thing 14kg, by filter after solution dilution to 1m 3, the content of each material in tin plating solution after dilution, result as shown in Table 3:
Table three: the content of each material before and after processing
As can be seen from the above table after treatment, after dilution the concentration of solution at 3.15g/L according to iron ion the situation that affects on tin plating solution, the content of iron ions in tinplating solution after treatment meets the requirement of electroplating completely.
The present invention can be widely used in zinc-plated industry the treating processes of iron ion in plating solution, has extraordinary using value.The method of iron ion in removal tin plating electrolyte of the present invention, by plating solution is concentrated, after concentrated plating solution is pumped in the reactive tank that is furnished with high roughness strap, again plating solution is heated to certain temperature, the plating solution after heating arrives room temperature by non-shock chilling, by the cooling iron ion crystallization making in plating solution, plating solution after filtration re-starts utilization, so not only effectively remove iron ion, and simplified production technique, thereby greatly reduce production cost.
Adopting in the actual use of aforesaid method, have a significant effect.For example, the each large periodical repair (1 time/February) of Baogang Stocks Trading Co.'s cold rolling mill 1420 zinc-plated units discharges plating solution at 80m3 at present, and year discharge plating solution is at 480m3, and after adopting aforesaid method to implement, plating solution re-starts utilization, and year brings benefits 5,000,000.
Should be understood that those skilled in the art can make various changes or modifications the present invention after having read above-mentioned teachings of the present invention, these equivalent form of values fall within the application's appended claims limited range equally.

Claims (5)

1. remove a system for iron ions in tinplating solution, for the processing of zinc-plated production line electroplate liquid, it is characterized in that described system comprises: concentrating unit, is inside provided with vaporizer; Front pump, is connected with concentrating unit by feed liquor pipeline; Reactive tank, its inner set temperature inductor block, well heater and the acidproof strap of winding on multiple rollers; Send out pump, is connected with reactive tank by fluid pipeline; And filtration unit, be connected with described Send out pump.
2. remove the method for iron ions in tinplating solution for one kind, for the processing of zinc-plated production line electroplate liquid, it is characterized in that said method comprising the steps of: S1: plating solution is concentrated, in concentrating unit, the tin plating solution higher to iron concentration, concentrates by vaporizer; S2: pump into reactive tank, by front pump, concentrated plating solution is pumped in reactive tank; S3: heating, by well heater, plating solution is heated, reach 60 DEG C by temperature inductor detected temperatures; S4: standing cooling, so that the iron ion in concentration process plating solution and part tin ion crystallization; S5: filter, by Send out pump, crystallization plating solution is pumped into strainer by reactive tank and filter; And S6: dilution reuse: by after the plating solution dilution after filtering, also again pumping into plating tank carries out reuse.
3. the method for removal iron ions in tinplating solution according to claim 2, is characterized in that, described thickening temperature is controlled between 50-60 DEG C, plating solution is concentrated to iron ion 12g/l-20g/l, tin ion 50-70g/l.
4. the method for removal iron ions in tinplating solution according to claim 2, is characterized in that, is pumped to concentrated plating solution in the reactive tank surfaceness of flowing through and is more than or equal to the acidproof strap of 25 μ m.
5. the method for removal iron ions in tinplating solution according to claim 2, is characterized in that, standing cooling temperature reaches below 30 DEG C.
CN201310041855.4A 2013-02-01 2013-02-01 System and method for removing iron ions from tin plating solution Pending CN103966651A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104229859A (en) * 2014-10-10 2014-12-24 河南工信华鑫环保科技有限公司 Method for removing iron impurities and gathering cupric ions in copper sulfate solution
CN104499038A (en) * 2014-12-08 2015-04-08 上海大学 Method for removing iron ions in industrial galvanizing electrolyte and continuous automatic iron removal device
CN108374194A (en) * 2018-02-27 2018-08-07 首钢京唐钢铁联合有限责任公司 Method for removing iron ions in tinning solution and using system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1096332A (en) * 1993-04-22 1994-12-14 川崎制铁株式会社 The reclaiming method of tin plating electrolyte
US5785833A (en) * 1996-04-29 1998-07-28 Vaughan; Daniel J. Process for removing iron from tin-plating electrolytes
CN101484615A (en) * 2006-08-21 2009-07-15 杰富意钢铁株式会社 Apparatus for regenerating plating solution and method for regenerating plating solution
CN202187074U (en) * 2011-07-25 2012-04-11 宝山钢铁股份有限公司 Device for removing iron ions in tinplating solution

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1096332A (en) * 1993-04-22 1994-12-14 川崎制铁株式会社 The reclaiming method of tin plating electrolyte
US5785833A (en) * 1996-04-29 1998-07-28 Vaughan; Daniel J. Process for removing iron from tin-plating electrolytes
CN101484615A (en) * 2006-08-21 2009-07-15 杰富意钢铁株式会社 Apparatus for regenerating plating solution and method for regenerating plating solution
CN202187074U (en) * 2011-07-25 2012-04-11 宝山钢铁股份有限公司 Device for removing iron ions in tinplating solution

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104229859A (en) * 2014-10-10 2014-12-24 河南工信华鑫环保科技有限公司 Method for removing iron impurities and gathering cupric ions in copper sulfate solution
CN104229859B (en) * 2014-10-10 2016-06-01 河南工信环保科技有限公司 A kind of iron contamination of removing in copper-bath the method for enriching Cu ion
CN104499038A (en) * 2014-12-08 2015-04-08 上海大学 Method for removing iron ions in industrial galvanizing electrolyte and continuous automatic iron removal device
CN108374194A (en) * 2018-02-27 2018-08-07 首钢京唐钢铁联合有限责任公司 Method for removing iron ions in tinning solution and using system

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Application publication date: 20140806