A kind of set composite
Technical field
The present invention relates to Material cladding field, particularly, relate to a kind of set composite of composite.
Background technology
Conventional engineered composite material is generally by answer/laminating forming of two-layer and two-layer above material, and structure is that various combination two-layer or laminated plastics or metal material is composited conventionally.
In engineered composite material compound processing course, mainly use composite roll to carry out repoussage to material compound.In prior art, composite roll is what not possess with self temp. control function, only rely on heated in operation above and treat that film-covered metal plate (as iron plate) contact the heat acquisition uniform temperature of conducting, when composite roll roll surface temperature is during lower than target setting temperature, can affect the laminating effect of iron plate and film, thereby can cause defective work, and then cause significant wastage such as producing material, artificial and time.Existing composite roll also has a shortcoming, in the time that composite roll roll surface temperature is too high, also can affect the laminating effect of iron plate and film, therefore generally also can be provided with chill roll cooling to composite roll roll surface in the time of combination process excess Temperature, but equally because composite roll self can not generate heat, when its chill roll control is around bad cause cooling when excessive, composite roll roll surface temperature can not get supplementing timely and effectively, still can cause roll surface temperature lower than production requirement temperature, can cause equally the unstable of product, reduce product percent of pass.
Fig. 1 shows according to the structural representation of the set composite of prior art.Particularly, as shown in Figure 1, described set composite comprises the first unreeling structure 11, the second unreeling structure 12 and the 3rd unreeling structure 13.The first unreeling structure 11 is for unreeling the first composite 51, the second unreeling structures 12 for unreeling the second composite 52.Wherein, described the first unreeling structure 11 and the corresponding setting of the second unreeling structure 12, the 3rd unreeling structure 13 is for unreeling material 4 to be composite.Wherein, described material to be composite 4 is between the first composite 51 and the second composite 52.Preferably, material 4 to be composite is metal material or rubber-plastic material.
Further, described set composite also comprises the first Compound rubber roller 31 and the second Compound rubber roller 32.The first composite 51, the second composite 52 and material to be composite 4 are all between the first Compound rubber roller 31 and the second Compound rubber roller 32, and between the first Compound rubber roller 31 and the second Compound rubber roller 32, carry out repoussage bonding, thereby form the composite 7 through repoussage bonding.
Further, described set composite also comprises preheating cabinet 6, and preheating cabinet 6 is connected with material 4 to be composite.Particularly, after the 3rd unreeling structure 13 is treated composite 4 and unreeled, described material 4 to be composite enters preheating cabinet 6, carries out repoussage bonding after treating composite 4 the pre-heat treatment by preheating cabinet 6 again.
Further, described set composite also comprises that the first deflector roll 21 and the second deflector roll 22, the first composites 51 are through described the first deflector roll 21, and described the first deflector roll 21 is first to unreel the first composite 51 that structure 11 unreels and lead.Described the second composite 52 is through the second deflector roll 22, and described the second deflector roll 22 is second to unreel the second composite 52 that structure 12 unreels and lead.Wherein, the first deflector roll 21 and the second deflector roll 22 lead the first composite 51 and the second composite 52 between the first Compound rubber roller 31 and the second Compound rubber roller 32 respectively.It will be appreciated by those skilled in the art that at some and change in example, described set composite can not comprise described the first deflector roll 21 and the second deflector roll 22, or described set composite can only comprise the first deflector roll 21 or the second deflector roll 22.These variation examples all can be achieved, and it will not go into details herein.
According to the embodiment shown in Fig. 1, it will be appreciated by those skilled in the art that the first Compound rubber roller 31 and the second Compound rubber roller 32 itself do not possess self temp. control function.Its temperature can be subject to the temperature impact of the material to be composite 4 sending from a upper operation (being the heating process of preheating cabinet 6), thereby the temperature of the first Compound rubber roller 31 and the second Compound rubber roller 32 can progressively rise, can not be stabilized in a constant technological temperature point.Thereby cause the unstable of product quality, even there will be a large amount of waste products.Such as when material 4 to be composite being metal material iron, the first composite 51 and the second composite 52 during for plastic sheeting, the composite 7 that can be processed into is film-covered iron.Its Compound rubber roller temperature should be at 15-18 DEG C, the temperature difference is controlled at ± 2 DEG C in compound quality be optimal.If production environment temperature when lower than Compound rubber roller technological temperature, can cause in start production and produce for the previous period a large amount of waste products.Again after one period of production time, when the temperature of the first Compound rubber roller 31 and the second Compound rubber roller 32 is during higher than best complex technological temperature point, can cause plastic sheeting excess Temperature to can not get lowering the temperature timely, affect the laminating effect of product.Now, can only lower the temperature and produce again by shutdown, cause production efficiency not high.
Fig. 2 shows according to the structural representation of the set composite of prior art.Particularly, from above-mentioned embodiment illustrated in fig. 1ly different be, in this embodiment, described set composite does not comprise preheating cabinet 6, the first Compound rubber roller 31 does not comprise heater 311 yet, and only the second Compound rubber roller 32 comprises heater 311, by described heater 311, the second Compound rubber roller 32 is heated, and then temperature is passed to the first Compound rubber roller 31, the first Compound rubber roller 31 is also heated up.
Further, in this embodiment, described set composite only comprises a chill roll 9, and described chill roll 9 is lowered the temperature to the first Compound rubber roller 31.More specifically, chill roll 9 keeps contacting with the first Compound rubber roller 31 always, the first Compound rubber roller 31 is lowered the temperature, and then due to the temperature of the second Compound rubber roller 32 during higher than the first Compound rubber roller 31, the heat of the second Compound rubber roller 32 will transmit to the first Compound rubber roller 31 from the second Compound rubber roller 32, therefore, play equally the object that the second Compound rubber roller 32 is lowered the temperature, it will not go into details herein.
More further, it will be appreciated by those skilled in the art that in the embodiment shown in Fig. 1, the first Compound rubber roller 31 and the second Compound rubber roller 32 do not possess heating function, deposit equally foregoing problems.And in the embodiment shown in Figure 2, although the second Compound rubber roller 32 comprises that heater 311 possesses heating function, but chill roll 9 is to be permanently connected to the first Compound rubber roller 31 to contact, so just lengthened the first Compound rubber roller 31 in producing and second Compound rubber roller 32 in environment temperature the working time lower than ideal technology temperature spot, increased the substandard product of producing.
Summary of the invention
For defect of the prior art, the object of this invention is to provide a kind of set composite.
According to an aspect of the present invention, provide a kind of set composite, treating composite, to carry out repoussage compound, and it comprises: the first unreeling structure, for unreeling the first composite, the second unreeling structure, for unreeling the second composite, the 3rd unreeling structure, for by described material unwinding to be composite between described the first composite and the second composite, the first Compound rubber roller and the second Compound rubber roller, described the first composite, the second composite and material to be composite are all unreeled between described the first Compound rubber roller and the second Compound rubber roller, and bond through repoussage between described the first Compound rubber roller and the second Compound rubber roller, at least one heater, described heater is arranged at least one inside of described the first Compound rubber roller and described the second Compound rubber roller, and the surface of described the first Compound rubber roller and described the second Compound rubber roller is heated, at least one chill roll, described chill roll is lowered the temperature to the surface of at least one in contacted described the first Compound rubber roller and described the second Compound rubber roller, it is characterized in that, described set composite also comprises: control device, described control device is connected with described chill roll, when described the first Compound rubber roller or the second Compound rubber roller temperature are during higher than first threshold, at least one contacts with described the first Compound rubber roller and the second Compound rubber roller to control described chill roll, the surface of at least one in contacted described the first Compound rubber roller and the second Compound rubber roller is lowered the temperature, when described the first Compound rubber roller or the second Compound rubber roller temperature are during lower than Second Threshold, controlling described chill roll separates with contacted described the first Compound rubber roller or the second Compound rubber roller.
Preferably, described set composite comprises two heaters, described the first Compound rubber roller and described the second Compound rubber roller inside are respectively provided with a heater, described set composite comprises four described chill rolls, each described chill roll all connects a control device, wherein two described chill rolls are lowered the temperature to described the first Compound rubber roller, and another two described chill rolls are lowered the temperature to described the second Compound rubber roller.
Preferably, described set composite comprises a heater, described heater is arranged in described the first Compound rubber roller, described set composite comprises three described chill rolls, each described chill roll all connects a control device, and wherein three described chill rolls are all lowered the temperature to described the second Compound rubber roller.
Preferably, also comprise a preheating cabinet, described preheating cabinet is connected with described material to be composite, by described material unwinding to be composite to before between described the first composite and the second composite, described material to be composite is carried out to the pre-heat treatment.
Preferably, also comprise the first deflector roll, described the first composite is through described the first deflector roll, and described the first deflector roll is described first to unreel the first composite that structure unreels and lead.
Preferably, also comprise the second deflector roll, described the second composite is through described the second deflector roll, and described the second deflector roll is described second to unreel the second composite that structure unreels and lead.
Preferably, described first threshold is 20 DEG C, and described Second Threshold is 13 DEG C.
Preferably, described material to be composite is metal material or rubber-plastic material.
Preferably, the shore hardness on described the first Compound rubber roller and the second Compound rubber roller surface is 90~95 degree.
Preferably, the roughness on described the first Compound rubber roller and the second Compound rubber roller surface is at 0.4~0.8 μ m.
By above-mentioned technical characterictic, the present invention can effectively control the temperature of Compound rubber roller.The present invention at least has following beneficial effect:
1, realize the freedom of roll body skin temperature and accurately control, ensureing that product is stable.
2, improve product quality, avoid and reduce material, the waste such as artificial, reduce production costs.
3, simple in structure, convenient transformation and production.
4, technological temperature control is accurate, greatly improves the quality of product.
Brief description of the drawings
By reading the detailed description of non-limiting example being done with reference to the following drawings, it is more obvious that other features, objects and advantages of the present invention will become:
Fig. 1 illustrates according to the structural representation of the set composite of prior art;
Fig. 2 illustrates according to the structural representation of the set composite of prior art;
Fig. 3 illustrates according to the structural representation of the set composite of the first embodiment of the present invention;
Fig. 4 illustrates the structural representation of set composite according to a second embodiment of the present invention; And
Fig. 5 illustrates a third embodiment in accordance with the invention, the structural representation of set composite.
Detailed description of the invention
Below in conjunction with drawings and Examples, technology contents of the present invention is described further:
Fig. 3 shows according to the first embodiment of the present invention, the structural representation of set composite.Particularly, from above-mentioned embodiment illustrated in fig. 2 different, described set composite comprises a chill roll 9 and a control device 8.Wherein, chill roll 9 is lowered the temperature to the first Compound rubber roller 31, and control device 8 is connected with chill roll 9, when the first Compound rubber roller 31 temperature are during higher than first threshold, described control device 8 is controlled connected chill roll 9 and is contacted with the first Compound rubber roller 31, and the first Compound rubber roller 31 is lowered the temperature.When the temperature of the first Compound rubber roller 31 is during lower than Second Threshold, control device 8 is controlled chill roll 9 and is separated with the first Compound rubber roller 31.Further, control device 8 is preferably a cylinder.Described first threshold is preferably 20 DEG C, and described Second Threshold is preferably 13 DEG C.
Fig. 4 shows according to a second embodiment of the present invention, the structural representation of set composite.Fig. 4 can be understood as a variation example of above-mentioned Fig. 3.Particularly, from above-mentioned embodiment illustrated in fig. 3ly different be, in this embodiment, described set composite comprises three chill rolls 9, three chill rolls 9 are all lowered the temperature to the first Compound rubber roller 31, and each chill roll 9 is connected with a control device 8 respectively, when the first Compound rubber roller 31 temperature are during higher than first threshold, three described control device 8 are controlled respectively connected chill roll 9 and are contacted with the first Compound rubber roller 31, and the first Compound rubber roller 31 is lowered the temperature.When the temperature of the first Compound rubber roller 31 is during lower than Second Threshold, three control device 8 are controlled respectively connected chill roll 9 and are separated with the first Compound rubber roller 31.Further, it will be appreciated by those skilled in the art that at some and change in example, the quantity of described chill roll 9 and control device 8 can change.For example described set composite also can comprise two chill rolls 9 and two control device 8.Or described set composite also can comprise five chill rolls 9 and five control device 8.These variation examples all can be achieved, and it will not go into details herein.
Further, in this embodiment, described heater 311 is arranged in the second Compound rubber roller 32, and changes in example at one, and the first Compound rubber roller 31 and the second Compound rubber roller 32 can comprise a heater 311 (as shown in Figure 5) separately.Or change in example at another, described heater 311 can be arranged in the second Compound rubber roller 32.It will be appreciated by those skilled in the art that these change example and also can be achieved, it will not go into details herein.
Fig. 5 shows a third embodiment in accordance with the invention, the structural representation of set composite.Fig. 5 can be understood as a variation example of above-mentioned Fig. 3 or Fig. 4.Particularly, as shown in Figure 5, different from above-mentioned Fig. 3 and Fig. 4, described the first Compound rubber roller 31 and the second Compound rubber roller 32 inside are provided with a heater 311 separately.Two heaters 311 heat the first Compound rubber roller 31 and the second Compound rubber roller 32 respectively, thereby make the temperature of the first Compound rubber roller 31 and the second Compound rubber roller 32 arrive rapidly optimal combined temp.And some change in example, it will be appreciated by those skilled in the art that in the first Compound rubber roller 31 or the second Compound rubber roller 32 and can only have to be provided with a described heater 311 (as shown in Figure 3 or Figure 4).These variation examples all can be achieved, and it will not go into details herein.
Further, described set composite comprises four chill rolls 9.Wherein, two chill rolls 9 are lowered the temperature to the first Compound rubber roller 31, and two other chill roll 9 is lowered the temperature to the second Compound rubber roller 32.Those skilled in the art understand, change in example at some, the quantity of described chill roll 9 can be different, for example change in example at one, described set composite only comprises a chill roll 9, a described chill roll 9 is lowered the temperature to the first Compound rubber roller 31 or the second Compound rubber roller 32, in the time that it is lowered the temperature to the first Compound rubber roller 31, by the same object that can reach the cooling that the second Compound rubber roller 32 is carried out of heat conduction between the first Compound rubber roller 31 and the second Compound rubber roller 32; And similarly, in the time that it is lowered the temperature to the second Compound rubber roller 32, the first Compound rubber roller 31 equally also can reach the object of cooling.And change in example at another, described set composite 8 can comprise two chill rolls 9, and one of them chill roll 9 is lowered the temperature to the first Compound rubber roller 31, and another chill roll 9 is lowered the temperature to the second Compound rubber roller 32.Or described two chill rolls 9 can be simultaneously only to the first Compound rubber roller 31 or only the second Compound rubber roller 32 is lowered the temperature.These variation examples all can be achieved, and it will not go into details herein.
Further, identical with above-mentioned Fig. 3 and Fig. 4 is, described set composite also comprises the control device 8 being connected with chill roll 9, when the first Compound rubber roller 31 or the second Compound rubber roller 32 temperature are during higher than first threshold, controlling chill roll 9 contacts with the first Compound rubber roller 31 or the second Compound rubber roller 32, at least one surface in the first Compound rubber roller 31 or the second Compound rubber roller 32 is lowered the temperature, when the first Compound rubber roller 31 or the second Compound rubber roller 32 temperature are during lower than Second Threshold, control chill roll 9 and separate with the first Compound rubber roller 31 or the second Compound rubber roller 32.More specifically, as shown in Figure 5, each chill roll 9 is all connected with a control device 8.In the time of the first Compound rubber roller 31 excess Temperature, two control device 8 corresponding with the first Compound rubber roller 31 are controlled coupled chill roll 9 and are contacted with the first Compound rubber roller 31, and the first Compound rubber roller 31 is lowered the temperature.In the same manner, in the time of the second Compound rubber roller 32 excess Temperature, two control device 8 corresponding with the second Compound rubber roller 32 are controlled coupled chill roll 9 and are contacted with the second Compound rubber roller 32, and the first Compound rubber roller 31 is lowered the temperature.
Further, according to embodiment illustrated in fig. 5, those skilled in the art understand, change in example at one, described set composite can also comprise preheating cabinet 6, described preheating cabinet 6 heats with heater 311 simultaneously, thereby the temperature of the first Compound rubber roller 31 and the second Compound rubber roller 32 is raise quickly, and it will not go into details herein.
Comprehensive above-mentioned Fig. 3 is to embodiment illustrated in fig. 5, those skilled in the art understand, the present invention is by providing a kind of set composite, it by arranging heater in Compound rubber roller, and control device is set to be controlled chill roll, thereby realize the freedom of roll body skin temperature and accurately control, ensureing that product is stable; Improve product quality, avoid and reduce material, the waste such as artificial, reduce production costs; And simple in structure, convenient transformation and production.
Above specific embodiments of the invention are described.It will be appreciated that, the present invention is not limited to above-mentioned specific implementations, and those skilled in the art can make various distortion or amendment within the scope of the claims, and this does not affect flesh and blood of the present invention.