CN103963297B - Based on the full-automatic fastener hot melt assembling detection machine of industry mechanical arm - Google Patents
Based on the full-automatic fastener hot melt assembling detection machine of industry mechanical arm Download PDFInfo
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- CN103963297B CN103963297B CN201410099153.6A CN201410099153A CN103963297B CN 103963297 B CN103963297 B CN 103963297B CN 201410099153 A CN201410099153 A CN 201410099153A CN 103963297 B CN103963297 B CN 103963297B
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Abstract
The invention discloses a kind of full-automatic fastener hot melt assembling detection machine based on industry mechanical arm, comprise frame, be rotatably mounted on six station dispensers in this frame, be fixedly connected on the rotating disk on this six stations dispenser, and the servomotor driving six station dispensers to rotate in described frame, along the circumferential direction equally distributed six product orientation tools are provided with above rotating disk, frame is provided with and is positioned at around described rotating disk and places station along the product that the circumferencial direction of described rotating disk distributes in turn, station placed by product cover plate, first fastener picks and places station, second fastener picks and places station, fastener hot melt station and finished product take out and place station, and described servomotor, station placed by product cover plate, first fastener picks and places station, second fastener picks and places station, fastener hot melt station and finished product take out and place station and be all electrically connected with a Programmable Logic Controller.Volume of the present invention is little, compact conformation, function are many, can realize the full-automatic rapid-assembling of two kinds of different size fasteners, detection, improves automaticity and the operating efficiency of fastener assembling.
Description
Technical field
The present invention relates to a kind of full-automatic fastener hot melt assembling detection machine based on industry mechanical arm.
Background technology
In the consumer electronics industry, often need the small size fastener of different size to be fixedly installed in moulding after hot melt, so that make this moulding and other parts be threaded connection.The fuse machine that prior art is common, manually need put fastener, easily make mistakes, lack measuring ability, automaticity is low, efficiency is low, and the labour intensity of operator is large, be easy to the situation occurring neglected loading.
Summary of the invention
The present invention seeks to: for the problems referred to above, a kind of full-automatic fastener hot melt assembling detection machine based on industry mechanical arm is provided, this equipment volume is little, compact conformation, function are many, the full-automatic rapid-assembling of two kinds of different size fasteners can be realized, improve automaticity and the operating efficiency of fastener assembling.
Technical scheme of the present invention is: a kind of full-automatic fastener hot melt assembling detection machine based on industry mechanical arm, comprise frame, be rotatably mounted on six station dispensers in this frame, be fixedly connected on the rotating disk on this six stations dispenser, and the servomotor driving described six station dispensers to rotate in described frame, along the circumferential direction equally distributed six product orientation tools are provided with above described rotating disk, described frame is provided with and is positioned at around described rotating disk and places station along the product that the circumferencial direction of described rotating disk distributes in turn, station placed by product cover plate, first fastener picks and places station, second fastener picks and places station, fastener hot melt station and finished product take out and place station, and described servomotor, station placed by product cover plate, first fastener picks and places station, second fastener picks and places station, fastener hot melt station and finished product take out and place station and be all electrically connected with a Programmable Logic Controller.
The cylinder that station comprises industry mechanical arm and is flexibly connected with this industry mechanical arm placed by described product cover plate.
Described first fastener picks and places station and comprises its internal memory and be placed with the vibrating disk of fastener, industry mechanical arm, the cylinder be flexibly connected with this industry mechanical arm and be arranged on this cylinder and can draw the fastener adsorbent equipment of fastener from described vibrating disk.
Described second fastener picks and places station and comprises its internal memory and be placed with the vibrating disk of fastener, industry mechanical arm, the cylinder be flexibly connected with this industry mechanical arm and be arranged on this cylinder and can draw the fastener adsorbent equipment of fastener from described vibrating disk.
Two hot melt heads that described fastener hot melt station comprises industry mechanical arm, two cylinders be flexibly connected with this industry mechanical arm and is arranged on these two cylinders.
Described finished product takes out and places that station comprises industry mechanical arm, two cylinders be flexibly connected with this industry mechanical arm, the finished product be arranged on described cylinder pick and place pawl and be positioned at described finished product picks and places finished product discharging opening below pawl.
Described Programmable Logic Controller is electrically connected with start button, stop button and scram button.
Described start button is both hands start button.
Described frame is covered with by rotating disk, product places station, station placed by product cover plate, the first fastener picks and places station, the second fastener picks and places station, fastener hot melt station and finished product take out and place station collecting safety guard within it.
Pin cup and castor are equipped with in the bottom of described frame.
Advantage of the present invention is: the present invention can realize the Rapid hot-melting of fastener, assembling, detection, greatly can improve fastener hot melt, assembling, the automaticity of detection and packaging efficiency, speed fastener hot melt is assembled, detecting can bring up to every flake products 0.1 second, assemble a fastener 4 seconds consuming time, each product can assemble the fastener of two kinds of different sizes, neglected loading rate <0.5%, substantially increases packaging efficiency, reduces the labour intensity of workman.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described:
Fig. 1 is the general structure schematic diagram of the embodiment of the present invention;
Fig. 2 is that in the embodiment of the present invention, six stations arrange schematic diagram;
Fig. 3 is that schematic diagram arranged by the rotating disk in the embodiment of the present invention;
Fig. 4 is the layout schematic diagram that in the embodiment of the present invention, station placed by product cover plate;
Fig. 5 is the layout schematic diagram that in the embodiment of the present invention, the first fastener picks and places station;
Fig. 6 is the layout schematic diagram that in the embodiment of the present invention, the second fastener picks and places station;
Fig. 7 is the layout schematic diagram of fastener hot melt station in the embodiment of the present invention;
Fig. 8 is that in the embodiment of the present invention, finished product takes out and places the layout schematic diagram of station.
Wherein: 1-frame, 2-safety guard, 3-finished product discharging opening, 4-both hands start button, 5-servomotor, 6-six station dispenser, 7-product places station, station placed by 8-product cover plate, 9-first fastener picks and places station, 10-second fastener picks and places station, 11-fastener hot melt station, 12-finished product takes out and places station, 13-rotating disk, 14-manipulator, 15-vibrating disk, 16-fastener, 17-hot melt cylinder, 18-hot melt head, 20-cylinder, 21-industry mechanical arm, 22-fastener adsorbent equipment, 23-product gland, 24-pin cup, 25-castor, 26-product orientation tool.
Detailed description of the invention
Fig. 1 ~ Fig. 8 illustrates a specific embodiment of this full-automatic hot melt fastener kludge based on industry mechanical arm of the present invention, its appearance and size is 1650mmx1400mmx1900mm, comprise frame 1, the six station dispensers 6 (so-called " six station dispensers " be rotatably mounted in this frame, refer to that it often rotates once, the angle of rotation is 360 °/6=60 °), the servomotor 5 that is fixedly connected on the rotating disk 13 on this six stations dispenser and drives described six station dispensers 6 to rotate in described frame 1.Described rotating disk 13 is provided with along the circumferential direction equally distributed six product orientation tools 26 above, described frame 1 is also provided with and is positioned at around rotating disk 13 and equally distributed product places station 7 successively, product cover plate places station 8, first fastener and pick and place station 9, second fastener and pick and place station 10, fastener hot melt station 11 and finished product and take out and place station 12, six stations altogether along the circumferencial direction of rotating disk 13.Wherein product places station 7 for being placed on above product orientation tool 26 by the product of generation processing, in this example, this product places station 7 is unscreened free operant spaces, during enforcement, hand stretches in this operating space by operator, relies on the manual product by generation processing to be placed on above product orientation tool 26.And product cover plate is placed station 8, first fastener and picked and placeed station 9, second fastener and pick and place station 10, fastener hot melt station 11 and finished product and take out and place station 12 and described servomotor is all electrically connected with a Programmable Logic Controller, and this Programmable Logic Controller is also electrically connected with a touch-screen host computer.When rotating disk 13 rotates, the circulation circulation between described six stations successively of six product orientation tools 26 on it.
Described Programmable Logic Controller is electrically connected with start button, stop button and scram button, and the start button both hands start button 4 that to be security higher.
Described product cover plate places the structure of station 8 with reference to shown in Fig. 4, the cylinder 20 that it comprises industry mechanical arm 21 and is flexibly connected with this industry mechanical arm.
The structure that described first fastener picks and places station 9 is with reference to shown in Fig. 5, and it comprises its internal memory and is placed with the vibrating disk 15 of fastener 16, industry mechanical arm 21, the cylinder 20 be flexibly connected with this industry mechanical arm and is arranged on this cylinder 20 and can draws the fastener adsorbent equipment 22 of fastener from described vibrating disk 15.
The structure that described second fastener picks and places station 9 is with reference to shown in Fig. 6, and it comprises its internal memory and is placed with the vibrating disk 15 of fastener 16, industry mechanical arm 21, the cylinder 20 be flexibly connected with this industry mechanical arm and is arranged on this cylinder 20 and can draws the fastener adsorbent equipment 22 of fastener from described vibrating disk 15.
Shown in structure reference Fig. 7 of described fastener hot melt station 11, two hot melt heads 18 that it comprises industry mechanical arm 21, two the hot melt cylinders 17 be flexibly connected with this industry mechanical arm and is arranged on these two hot melt cylinders 17.And this example is at this fastener hot melt station 11 place, on product on each fastener assembling position overhead support, proximity transducer being installed, whether having neglected loading for detecting fastener.
Described finished product takes out and places the structure of station 12 with reference to shown in Fig. 8, and it comprises industry mechanical arm 21, two cylinders 20 be flexibly connected with this industry mechanical arm, the finished product be arranged on described cylinder pick and place pawl and be positioned at described finished product picks and places finished product discharging opening 3 below pawl.
Again shown in composition graphs 1 ~ Fig. 8, now the workflow of this for the present embodiment full-automatic hot melt fastener kludge is simply described below:
1) first artificial product fixed placement to be processed is placed on that product orientation tool 26 near station 7 at product, press both hands start button 4, Controlled by Programmable Controller servomotor starts, servomotor drives six station dispensers 6 to rotate 60 °, each product orientation tool 26 on the rotating disk 13 be fixedly connected with six station dispensers and this rotating disk also rotates 60 °, places station 8 after that processed product of initial placement rotates 60 ° to entering described product cover plate.Station 8 action placed by Controlled by Programmable Controller product cover plate, and industry mechanical arm 21 and the cylinder 20 of product cover plate placement station 8 cooperatively interact, and are picked and placeed to product to be processed by cover plate.If the situation of discovery is abnormal, press scram button in time.
2) press both hands start button 4 again, Controlled by Programmable Controller servomotor starts, and makes product rotate 60 ° and enter the first fastener and pick and place station 9 again.Controlled by Programmable Controller first fastener picks and places station 9 action, and the industry mechanical arm 21 that the first fastener picks and places station 9 takes out fastener 16 and is positioned in the fastener guiding mechanism above product gland from the vibrating disk 15 of this station.
3) third time presses both hands start button 4, and Controlled by Programmable Controller servomotor starts, and makes product rotate 60 ° and enter the second fastener and pick and place station 9 again.Controlled by Programmable Controller second fastener picks and places station 10 action, and the industry mechanical arm 21 that the second fastener picks and places station 10 takes out fastener 16 and is positioned in the fastener guiding mechanism above product gland from the vibrating disk 15 of this station.
4) press both hands start button 4 the 4th time, Controlled by Programmable Controller servomotor starts, and makes product rotate 60 ° and enter fastener hot melt station 11 again.The action of Controlled by Programmable Controller fastener hot melt station 11, hot melt cylinder 17 on fastener hot melt station 11 carries hot melt head 18 and oppresses fastener and enter in corresponding hole, keep after a period of time, hot melt cylinder 17 carries hot melt head and gets back to initial position, fastener then hot melt enter in product.
5) both hands start button 4 is pressed the 5th time, Controlled by Programmable Controller servomotor starts, and make product rotate again 60 ° and enter finished product take out and place station 12, the industry mechanical arm 21 that finished product took out and placed station 12 coordinates with cylinder 20, take off the gland above product, and take off product simultaneously and be positioned in finished product discharging opening.
So far, the fastener hot melt packaging technology of a product is just completed.This process constantly circulates and carries out, and often presses both hands start button once, and rotating disk 13 rotates 60 °, assembles an average 6s consuming time of product.
In order to improve the security of this equipment, this example is covered with and rotating disk 13, product is placed station in described frame 1, product cover plate is placed station 8, first fastener and picked and placeed station 9, second fastener and pick and place station 10, fastener hot melt station 11 and finished product and take out and place station 12 and accommodate safety guard 2 within it.
In addition, this example is equipped with pin cup 24 and castor 25 in the bottom of frame 1, converts to facilitate the position of workman to this equipment.
Certainly, above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to people can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalent transformations of doing according to the Spirit Essence of main technical schemes of the present invention or modification, all should be encompassed within protection scope of the present invention.
Claims (10)
1., based on a full-automatic fastener hot melt assembling detection machine for industry mechanical arm, it is characterized in that: it comprises frame (1), be rotatably mounted on six station dispensers (6) in this frame, be fixedly connected on the rotating disk (13) on this six stations dispenser, and the servomotor driving described six station dispensers (6) to rotate in described frame (1), described rotating disk (13) is above provided with along the circumferential direction equally distributed six product orientation tools (26), described frame (1) is provided be positioned at described rotating disk (13) around and place station (7) along the product that the circumferencial direction of described rotating disk (13) distributes in turn, station (8) placed by product cover plate, first fastener picks and places station (9), second fastener picks and places station (10), fastener hot melt station (11) and finished product take out and place station (12), and described servomotor, station (8) placed by product cover plate, first fastener picks and places station (9), second fastener picks and places station (10), fastener hot melt station (11) and finished product take out and place station (12) and be all electrically connected with a Programmable Logic Controller.
2. the full-automatic fastener hot melt assembling detection machine based on industry mechanical arm according to claim 1, is characterized in that: the cylinder (20) that station (8) comprises industry mechanical arm (21) and is flexibly connected with this industry mechanical arm placed by described product cover plate.
3. the full-automatic fastener hot melt assembling detection machine based on industry mechanical arm according to claim 1, is characterized in that: described first fastener picks and places station (9) and comprises its internal memory and be placed with the vibrating disk (15) of fastener (16), industry mechanical arm (21), the cylinder (20) be flexibly connected with this industry mechanical arm and be arranged on this cylinder (20) upper and can draw the fastener adsorbent equipment (22) of fastener from described vibrating disk (15).
4. the full-automatic fastener hot melt assembling detection machine based on industry mechanical arm according to claim 1, is characterized in that: described second fastener picks and places station (9) and comprises its internal memory and be placed with the vibrating disk (15) of fastener (16), industry mechanical arm (21), the cylinder (20) be flexibly connected with this industry mechanical arm and be arranged on this cylinder (20) upper and can draw the fastener adsorbent equipment (22) of fastener from described vibrating disk (15).
5. the full-automatic fastener hot melt assembling detection machine based on industry mechanical arm according to claim 1, is characterized in that: two hot melt heads (18) that described fastener hot melt station (11) comprises industry mechanical arm (21), two cylinders (20) be flexibly connected with this industry mechanical arm and is arranged on these two cylinders.
6. the full-automatic fastener hot melt assembling detection machine based on industry mechanical arm according to claim 1, is characterized in that: described finished product takes out and place that station (12) comprises industry mechanical arm (21), two cylinders (20) be flexibly connected with this industry mechanical arm, the finished product be arranged on described cylinder pick and place pawl and be positioned at described finished product picks and places finished product discharging opening (3) below pawl.
7. the full-automatic fastener hot melt assembling detection machine based on industry mechanical arm according to claim 1, is characterized in that: described Programmable Logic Controller is electrically connected with start button, stop button and scram button.
8. the full-automatic fastener hot melt assembling detection machine based on industry mechanical arm according to claim 7, is characterized in that: described start button is both hands start button.
9. the full-automatic fastener hot melt assembling detection machine based on industry mechanical arm according to claim 1, is characterized in that: described frame (1) is covered with by rotating disk (13), product places station, station (8) placed by product cover plate, the first fastener picks and places station (9), the second fastener picks and places station (10), fastener hot melt station (11) and finished product take out and place station (12) accommodates safety guard (2) within it.
10. the full-automatic fastener hot melt assembling detection machine based on industry mechanical arm according to claim 1, is characterized in that: pin cup (24) and castor (25) are equipped with in the bottom of described frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410099153.6A CN103963297B (en) | 2014-03-18 | 2014-03-18 | Based on the full-automatic fastener hot melt assembling detection machine of industry mechanical arm |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410099153.6A CN103963297B (en) | 2014-03-18 | 2014-03-18 | Based on the full-automatic fastener hot melt assembling detection machine of industry mechanical arm |
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| CN103963297A CN103963297A (en) | 2014-08-06 |
| CN103963297B true CN103963297B (en) | 2016-03-30 |
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| CN109704050A (en) * | 2017-10-25 | 2019-05-03 | 泰科电子(上海)有限公司 | Discharge system |
| CN109648315B (en) * | 2018-12-22 | 2019-09-17 | 深圳市祁科作物科技有限公司 | The fixed assembling equipment of hot-melting sealed |
| CN109596337B (en) * | 2019-02-15 | 2024-05-28 | 重庆康世德源科技实业有限公司 | Equipment for detecting misloading and neglected loading of reel seat nut and use method |
| CN110103481B (en) * | 2019-05-28 | 2024-07-12 | 苏州双荣橡塑有限公司 | Full-automatic installing equipment for nuts on atmosphere lamp shell |
| CN110481049B (en) * | 2019-09-20 | 2024-04-02 | 河源锦鹏科技有限公司 | Dividing plate hot-melt welding machine |
| CN110778859A (en) * | 2019-10-23 | 2020-02-11 | 芜湖金安世腾汽车安全***有限公司 | Misplacement detection device for safety belt frame |
| CN110646304B (en) * | 2019-11-11 | 2020-09-11 | 新昌县维斯机械有限公司 | Automobile fender production strength detection device |
| CN113460375B (en) * | 2021-06-16 | 2022-07-15 | 苏州医疗用品厂有限公司 | Automatic detection packaging equipment for pressing needle |
| CN114850858B (en) * | 2022-04-12 | 2023-07-14 | 深圳市弗莱博自动化设备有限公司 | Tool bit kludge of electric shaver |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203449604U (en) * | 2013-07-30 | 2014-02-26 | 东莞劲胜精密组件股份有限公司 | Hot-melt nut implant machine |
| CN203805312U (en) * | 2014-03-18 | 2014-09-03 | 苏州逸美德自动化科技有限公司 | Industrial-manipulator-based full-automatic copper nail hot melting assembly detector |
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Address after: 215123 room D205-D208, No. 99, Ai Road, Suzhou Industrial Park, Jiangsu Patentee after: SUZHOU YIMEIDE TECHNOLOGY CO., LTD. Address before: 215123 room D205-D208, No. 99, Ai Road, Suzhou Industrial Park, Jiangsu Patentee before: Suzhou Yimeide Automatic Technology Co., Ltd. |
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Address after: Suzhou Industrial Park Suzhou city Jiangsu province 215000 double property 15 miles Patentee after: Yimei Technology Co., Ltd Address before: 215123 D205-D208 room, No. 99 kindheartedness Road, Suzhou Industrial Park, Jiangsu, China Patentee before: SUZHOU YIMEIDE TECHNOLOGY CO., LTD. |