CN103962806A - Processing technology of water distributor integrated water outlet - Google Patents
Processing technology of water distributor integrated water outlet Download PDFInfo
- Publication number
- CN103962806A CN103962806A CN201410207162.2A CN201410207162A CN103962806A CN 103962806 A CN103962806 A CN 103962806A CN 201410207162 A CN201410207162 A CN 201410207162A CN 103962806 A CN103962806 A CN 103962806A
- Authority
- CN
- China
- Prior art keywords
- delivery port
- water outlet
- processing technology
- knockout drum
- water knockout
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/02—Branch units, e.g. made in one piece, welded, riveted
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention relates to a processing technology of a water distributor integrated water outlet, and belongs to the technical field of valve parts. The processing technology comprises the following steps of (1) sectional material forming, wherein metal alloy raw materials are melted through a high-temperature furnace, a dedicated mold is arranged at the tail end of the melting furnace, molten alloy flows through the dedicated mold, and is shaped after being cooled; (2) feeding, wherein a metal cutting machine is used for carrying out cutting according to the required length; (3) the water outlet is turned through a combination machine, the water outlet is machined to be cylindrical, and an inner hole of the water outlet is drilled; (4) external threads of the water outlet are tapped by using a threading die; (5) slot broaching machining is carried out on the water outlet. According to the processing technology of the water distributor integrated water outlet, a main bar and the water outlet of a water distributor are integrated, breakage and water leakage are prevented, the service life is prolonged, and the water outlet is safer; compared with a forging technology, the cold shut defect is avoided, the production cost is reduced, and production efficiency and product quality are improved.
Description
Technical field
The invention belongs to HVAC accessory technical field, relate to a kind of processing method of water knockout drum, refer in particular to a kind of processing technology of water knockout drum disjunctor delivery port.
Background technology
Water knockout drum, be in water system for for the joining of, backwater, captation, be generally used for tap water supply system, air-conditioner water system, floor heating system etc.Conventional water knockout drum is for the ease of processing and manufacturing, when producing, the main thick stick of water knockout drum and delivery port be processing separately respectively, in use, the two is coupled together again, from the information of result of use and Market Feedback, recognize, such water knockout drum easily ruptures, leaks in the junction of main thick stick and delivery port, cause great economic loss, and be also with inconvenience to expense person.In order to address these problems, there is producer to adopt the mode of forging to produce the water knockout drum of main thick stick and delivery port integral type, but there is fatal cold shut defects in the water knockout drum of producing, cold shut refers to when forging and is subject in thermal process raw-material, due to raw-material be heated inhomogeneous, flow of material is not enough, mold defect etc. problem, after causing formed product, hide fracture trace, and property exists in batches, this defect very easily escapes in subsequent production process the way outpost of the tax office that factory establishes.To sum up, section bar water knockout drum feature is without cold shut, and it is also many that shortcoming is that contact leaks more, and forging and stamping water knockout drum feature is that the few leak source of contact is few, and shortcoming is exactly cold shut.So need a kind of combination forging and stamping water knockout drum contact badly, do not have less the advantage of leak source, and thoroughly solve the production method of the cold shut problem of forging and stamping water knockout drum existence.
Summary of the invention
The object of this invention is to provide a kind of contact and do not have less leak source, there is no cold shut defects, long service life, production efficiency is high, the processing technology of the water knockout drum disjunctor delivery port that production cost is low.
The object of the present invention is achieved like this: the processing technology of water knockout drum disjunctor delivery port, comprise the steps: that A, section bar are shaped, by metal alloy raw material, through high temperature furnace, thawing furnace end arranges particular manufacturing craft, alloy current are through particular manufacturing craft, cooling postforming; B, blanking, used metal cutter, by Len req, cuts; C, compounding machine turning delivery port, be processed into cylinder by delivery port, gets out mouth of a river endoporus simultaneously; The external screw thread at D, the use screw die tapping mouth of a river; E, delivery port is carried out to kerve processing.
According to the processing technology of water knockout drum disjunctor delivery port of the above, wherein, the metal alloy in described steps A is copper alloy.
According to the processing technology of water knockout drum disjunctor delivery port of the above, wherein, in described step B, during blanking, metal cutter cuts perpendicular to section bar, and the both ends of the surface of the section bar scaling off are parallel.
According to the processing technology of water knockout drum disjunctor delivery port of the above, wherein, in described step C, use gang tool to process the profile at the mouth of a river, and process endoporus simultaneously, delivery port is that integral type is connected with the main thick stick of water knockout drum.
According to the processing technology of water knockout drum disjunctor delivery port of the above, wherein, in described step e, the position of kerve is the junction of delivery port and the main thick stick of water knockout drum, and by exhibition cutter, completes kerve and process.
The present invention compared to existing technology outstanding and useful technique effect is: the main thick stick of water knockout drum and delivery port adopt integral structure, has avoided the generation of fracture, drainage, has extended service life, and safer more relieved; Compare Forging Technology, avoided cold shut defects, reduced production cost, improved production efficiency and product quality.
Accompanying drawing explanation
Fig. 1 is the structural representation after moulding in steps A of the present invention;
Fig. 2 is the structural representation after processing in step C of the present invention;
Fig. 3 is the structural representation after processing in step D of the present invention;
Fig. 4 is the structural representation after processing in step e of the present invention;
Fig. 5 is the structural representation of the gang tool that in step C of the present invention, processing is used;
Fig. 6 is the structural representation of the exhibition cutter that in step e of the present invention, kerve is used;
In figure: 10-water knockout drum, the main thick stick of 11-, 12-delivery port, 13-external screw thread, 14-groove, 15-tool rest, 16-slide rail, 17-knife rest, 18-cutter.
The specific embodiment
Below in conjunction with accompanying drawing, with specific embodiment, the invention will be further described, referring to Fig. 1-6: the processing technology of water knockout drum disjunctor delivery port, comprises the steps:
A, section bar are shaped, and by copper alloy raw material, through high temperature furnace, thawing furnace end arranges particular manufacturing craft, and copper alloy current are through particular manufacturing craft, cooling postforming, and length is 2-3m;
B, blanking, used metal cutter, by Len req, cuts, and guarantees that metal cutter is perpendicular to section bar during cutting, makes the both ends of the surface of the section bar that scales off parallel;
C, compounding machine turning delivery port, as shown in Figure 5, used gang tool to process the profile at the mouth of a river 12, delivery port 12 is processed into cylinder, and its diameter is 26mm, gets out the mouth of a river 12 endoporus simultaneously, aperture is 18.1mm, and delivery port 12 and the main thick stick 11 of water knockout drum 10 are connected for integral type;
The external screw thread 13 at D, the use screw die tapping mouth of a river 12;
E, delivery port 12 is carried out to kerve 14 processing, the position of groove 14 is the junction of delivery port 12 and the main thick stick 11 of water knockout drum 10, and complete kerve 14 processing by exhibition cutter, as shown in Figure 6, exhibition cutter comprises tool rest 15, knife rest 17 and cutter 18, and tool rest 15 inside are provided with hydraulic power unit, tool rest 15 end faces are provided with slide rail 16, knife rest 17 is connected with slide rail 16, and can slide along slide rail 16, and cutter 18 is positioned at the end of knife rest 17.
Above-described embodiment is only preferred embodiment of the present invention, not limits the scope of the invention according to this, therefore: all equivalences of doing according to structure of the present invention, shape, principle change, within all should being covered by protection scope of the present invention.
Claims (5)
1. the processing technology of water knockout drum disjunctor delivery port, is characterized in that: comprise the steps:
A, section bar are shaped, and by metal alloy raw material, through high temperature furnace, thawing furnace end arranges particular manufacturing craft, and alloy current are through particular manufacturing craft, cooling postforming;
B, blanking, used metal cutter, by Len req, cuts;
C, compounding machine turning delivery port, be processed into cylinder by delivery port, gets out mouth of a river endoporus simultaneously;
The external screw thread at D, the use screw die tapping mouth of a river;
E, delivery port is carried out to kerve processing.
2. the processing technology of water knockout drum disjunctor delivery port according to claim 1, is characterized in that: the metal alloy in described steps A is copper alloy.
3. the processing technology of water knockout drum disjunctor delivery port according to claim 2, is characterized in that: in described step B, during blanking, metal cutter cuts perpendicular to section bar, and the both ends of the surface of the section bar scaling off are parallel.
4. the processing technology of water knockout drum disjunctor delivery port according to claim 3, is characterized in that: in described step C, use gang tool to process the profile at the mouth of a river, and process endoporus simultaneously, delivery port and water knockout drum supervisor are connected for integral type.
5. the processing technology of water knockout drum disjunctor delivery port according to claim 4, is characterized in that: in described step e, the position of kerve is delivery port and water knockout drum supervisor's junction, and by exhibition cutter, completes kerve and process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410207162.2A CN103962806A (en) | 2014-05-15 | 2014-05-15 | Processing technology of water distributor integrated water outlet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410207162.2A CN103962806A (en) | 2014-05-15 | 2014-05-15 | Processing technology of water distributor integrated water outlet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103962806A true CN103962806A (en) | 2014-08-06 |
Family
ID=51233068
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410207162.2A Pending CN103962806A (en) | 2014-05-15 | 2014-05-15 | Processing technology of water distributor integrated water outlet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103962806A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4899712A (en) * | 1983-06-21 | 1990-02-13 | Gerard De Bruyn | Fuel injection rail manufacturing means and process |
| KR940004791B1 (en) * | 1991-12-31 | 1994-06-01 | 강태개 | Hot water separating device |
| US6317975B1 (en) * | 1999-02-17 | 2001-11-20 | Usui Kokusai Sangyo Kaisha Limited | Method of manufacturing common rails |
| EP0860591B1 (en) * | 1997-02-19 | 2002-11-27 | DaimlerChrysler AG | Process for manufacturing an air-gap insulated exhaust manifold |
| KR100653421B1 (en) * | 2006-07-21 | 2006-12-05 | 정찬조 | Boiler manifold production method and that manifold |
| CN2844628Y (en) * | 2005-10-21 | 2006-12-06 | 林辉煌 | Water knockout vessel structural improvement |
| CN201124313Y (en) * | 2007-12-20 | 2008-10-01 | 洪清德 | Tool power head |
| CN102744577A (en) * | 2012-07-23 | 2012-10-24 | 鹏驰五金制品有限公司 | Stainless steel heavy type expansion screw rod and molding process thereof |
| CN102806443A (en) * | 2012-08-14 | 2012-12-05 | 沈阳黎明航空发动机(集团)有限责任公司 | Numerically-controlled processing method of nozzle housing piece |
| CN103170809A (en) * | 2013-04-15 | 2013-06-26 | 周建兵 | Machining process of lower water outtake bent tube |
| CN103551814A (en) * | 2013-11-13 | 2014-02-05 | 四川柯世达汽车制动***集团有限公司 | Technical method for processing connector |
| CN103692162A (en) * | 2013-12-13 | 2014-04-02 | 重庆布莱迪仪器仪表有限公司 | Processing technology of guide ring of single-seat adjusting valve |
-
2014
- 2014-05-15 CN CN201410207162.2A patent/CN103962806A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4899712A (en) * | 1983-06-21 | 1990-02-13 | Gerard De Bruyn | Fuel injection rail manufacturing means and process |
| KR940004791B1 (en) * | 1991-12-31 | 1994-06-01 | 강태개 | Hot water separating device |
| EP0860591B1 (en) * | 1997-02-19 | 2002-11-27 | DaimlerChrysler AG | Process for manufacturing an air-gap insulated exhaust manifold |
| US6317975B1 (en) * | 1999-02-17 | 2001-11-20 | Usui Kokusai Sangyo Kaisha Limited | Method of manufacturing common rails |
| CN2844628Y (en) * | 2005-10-21 | 2006-12-06 | 林辉煌 | Water knockout vessel structural improvement |
| KR100653421B1 (en) * | 2006-07-21 | 2006-12-05 | 정찬조 | Boiler manifold production method and that manifold |
| CN201124313Y (en) * | 2007-12-20 | 2008-10-01 | 洪清德 | Tool power head |
| CN102744577A (en) * | 2012-07-23 | 2012-10-24 | 鹏驰五金制品有限公司 | Stainless steel heavy type expansion screw rod and molding process thereof |
| CN102806443A (en) * | 2012-08-14 | 2012-12-05 | 沈阳黎明航空发动机(集团)有限责任公司 | Numerically-controlled processing method of nozzle housing piece |
| CN103170809A (en) * | 2013-04-15 | 2013-06-26 | 周建兵 | Machining process of lower water outtake bent tube |
| CN103551814A (en) * | 2013-11-13 | 2014-02-05 | 四川柯世达汽车制动***集团有限公司 | Technical method for processing connector |
| CN103692162A (en) * | 2013-12-13 | 2014-04-02 | 重庆布莱迪仪器仪表有限公司 | Processing technology of guide ring of single-seat adjusting valve |
Non-Patent Citations (1)
| Title |
|---|
| 闵永林: "《消防装备与应用手册》", 30 April 2013 * |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| ASS | Succession or assignment of patent right |
Owner name: WU RUILIANG Free format text: FORMER OWNER: YUHUAN KBL VALVE CO., LTD. Effective date: 20140903 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20140903 Address after: 317607 Zhejiang province Yuhuan County Zhen Shuang Dou Cun Yao Lu Chu Salmonella No. 48 Applicant after: Wu Ruiliang Address before: 317607 Yuhuan County City, Taizhou Province, the town of Hong Kong Port Industrial City Applicant before: YUHUAN KBL VALVE Co.,Ltd. |
|
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140806 |
|
| RJ01 | Rejection of invention patent application after publication |