CN103960822A - Lean making method for Goodyear seam shoes - Google Patents
Lean making method for Goodyear seam shoes Download PDFInfo
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- CN103960822A CN103960822A CN201410128295.0A CN201410128295A CN103960822A CN 103960822 A CN103960822 A CN 103960822A CN 201410128295 A CN201410128295 A CN 201410128295A CN 103960822 A CN103960822 A CN 103960822A
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Abstract
The invention discloses a lean making method for Goodyear seam shoes. The method comprises the steps that all components of a shoe body are divided into standard components, namely a vamp, a welt, an insole, a packing layer and an outsole; the vamp, the welt and the insole are sewn into a whole; the packing layer and the outsole are mounted, and then a Goodyear seam shoe is made through a heat setting process and a cold setting process. According to the lean making method, five processes including upper clamping, nail pulling, upper foot cutting, grinding and upper bottom bonding in the traditional art are omitted, production cost is lowered, investment of personnel is reduced, the making process is simplified, and more consumers can put on the novel Goodyear seam shoes which are firm and durable; besides, a whole plastic piece is used as the packing layer of the insole, and the insole is more comfortable than a traditional insole filled with cork; moreover, bonding through mucilage glue is not needed, so that time and labor are saved, and environmental friendliness is achieved.
Description
Technical field
The present invention relates to shoes sewing technology, refer more particularly to a kind of lean manufacture method of solid special Thread sewing shoe.
Background technology
Unique manufacture craft that the top footwear in a kind of world are carried out Gu special along bar technique, apart from modern existing nearly more than 200 years history.And traditional solid special way is manual respectively by vamp, the middle end, be stitched together along bar, then stick the large end.Legacy device complexity, various, suitability for industrialized production difficulty is large.The packed layer of sole is to use cork to fill, wastes time and energy, and bonding with not environmental protection of glue between cork.In addition, in technique, also need through shoe last or hat block processed, cut out in material, seam side, pincers side, nail pulling, seam along bar, cut side pin, the seam end, join the 360 multiple tracks flow processs such as heel, modification.Existing solid special footwear are because of solid endurable being well received by consumers, but complex manufacturing process, operation is various, and production cost is high, and personnel drop into many, and the production procedure time is long, is also that admittedly special footwear are difficult to universal major reason.
Summary of the invention
The object of this invention is to provide a kind of material of saving, the lean manufacture method of the simple and solid special Thread sewing shoe that the production procedure time is short of operation, change all the time and produce solid special footwear by pincers side method, overcome the production technology of prior art complexity, to solve the problem occurring in above-mentioned background technology.
To achieve these goals, the present invention realizes by the following technical solutions:
A lean manufacture method for solid special Thread sewing shoe, comprises the following steps:
(1) footwear body is divided into standarized component structure, both: vamp, along bar, the middle end, packed layer and the large end, wherein, a groove was set on the middle end, vamp comprise main with and toe box;
(2) use sewing machine special by stereotyped vamp and be stitched into one along bar and the middle end;
(3) stitching is placed on vamp to beat out on platform after finishing, and is brushing water-base cement along bar one circle;
(4) be placed in the groove at the middle end making with the packed layer of the hook heart, make footwear body semi-finished product;
(5) outer, the large end one circle is brushed to water-base cement, with being bonded together along bar in step (3), footwear body is put into pressing machine after bonding, along the pressing that turns clockwise of sole edge one circle, make to be better bonded together along bar and the large end;
(6) after bonding, be placed on sewing machine along along Yu great base, bar edge along making suture outside a circle;
(7) footwear body is carried out to thermal finalization, the master of vamp is followed and toe box preformed;
(8) footwear body is carried out cold formed, make PUR master with and toe box body solidify;
(9), after cold formed end, footwear body is kept to the side, polishes, shaped and repairs after decoration and can pack and dispatch from the factory.
As further illustrating of the present invention program, described packed layer is plasticity full wafer, and packed layer bottom is provided with the hook heart, more comfortable compared with filling, saving, environmental protection, easily installs with traditional cork.
As further illustrating of the present invention program, in step (1), described vamp bottom margin and edge along bar and the middle end interior along together with bar sewing, and be formed for being fixedly connected with extension edge with the large end in vamp bottom periphery.
In sum, the present invention has following beneficial effect compared with conventional art:
1, the present invention do not need to clamp side, nail pulling, cut side pin, polishing and side at the bottom of bonding five processes, make seam interior more simple along this procedure of bar, changed the sewing method of the traditional handicraft side end along bar, reduced productive manpower cost, shorten the production procedure time, and improved production efficiency;
2, in manufacture method of the present invention, omitted pincers helper order, also corresponding saving is because of the edge cladding of the reserved vamp of pincers sides institute, reduction material cost;
3, the present invention avoided conventional art in the time of shoemaking because the toe-cap that pincers side causes breaks, upper of a shoe irregularity, the defect such as crease easily, reduce the damage of material, further promotes the quality of product shoes;
4, the present invention has avoided the conventional art operation precision prescribed of polishing in the time of shoemaking high, and labour intensity is large, and the thin dust pollution environment of polishing, affects the unfavorable factors such as health, makes simply, and becomes footwear presentation quality better;
5, traditional packed layer is that cork is filled, waste time and energy, bonding with not environmental protection of glue between cork, and the present invention is the packed layer as the middle end with plasticity full wafer, fill than traditional cork more comfortable, and without bonding with viscose glue, time saving and energy saving also environmental protection.
Brief description of the drawings
Fig. 1 is footwear body exploded view of the present invention;
Fig. 2 is vamp and the middle end and sews up schematic diagram along bar one;
Fig. 3 be vamp of the present invention and the middle end and sew up along bar after schematic perspective view;
Fig. 4 is packed layer scheme of installation of the present invention;
Fig. 5 be vamp and the middle end and sew up along bar and the large end after structural representation;
Fig. 6 closes schematic diagram with large base pressure in the middle end;
Fig. 7 is heat setting device structural representation of the present invention;
Fig. 8 is thermal finalization schematic diagram of the present invention;
Fig. 9 is cold shaper structural representation of the present invention;
Figure 10 is cold formed schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
A kind of lean manufacture method of solid special Thread sewing shoe: first, by required vamp 1, prepare together along bar 2, the middle end 3, packed layer 4 and the large end 5, as shown in Figure 1; Then, use sewing machine special 7 directly by stereotyped vamp 1 be stitched into along bar 2 and the middle end 3 one (traditional technique is: first clamp in side, nail pulling, seam along bar, cut at the bottom of side pin, polishing, side bonding), as shown in Figure 2; Secondly, the vamp of having sewed up 1 is placed on and is beaten out on platform, and along brushing a circle water-base cement on bar 2, make semi-finished product, as shown in Figure 3; Again secondly,, be placed in the groove at the middle end 3 making with the packed layer 4 of the hook heart 6, wherein packed layer 4 be plasticity full wafer (traditional cork filling, wastes time and energy, between cork bonding with not environmental protection of glue), as shown in Figure 4; Again secondly,, outer one circle of the large ends 5 is brushed to glue, being bonded together along bar 2 on the semi-finished product made from above-mentioned steps, as shown in Figure 5; Again secondly, the large end 5 with bonding along bar 1 after put into pressing machine 9, along the pressing that turns clockwise of sole edge one circle, make to be better bonded together along bar 2 and the end 5 greatly, as shown in Figure 6; Secondly, after pressing completes, semi-finished product footwear are placed on sewing machine special 7 along stepping on suture along a circle in the sole of shoe last surface outer again; Again secondly, by heat setting device 9 by the master of upper of a shoe with 11 and toe box 12 preformed, as Figure 7-8; Finally, by cold shaper 10, footwear body is carried out cold formedly, then keep to the side, polish, shape, repair decoration, can pack and dispatch from the factory, as shown in Fig. 9-10.
From above-mentioned process, the present invention improves the production process of existing solid special footwear, omit pincers side, the nail pulling in traditional handicraft and cut side pin, polishing and the side bonding five processes in the end, reduce production costs, reduce the input to personnel, make production process simplicity, allow more consumer all can put on solid endurable novel solid special footwear.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned example embodiment, and in the situation that not deviating from spirit of the present invention or essential characteristic, can realize the present invention with other concrete form.Therefore, no matter from which point, all should regard embodiment as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, is therefore intended to all changes that drop in the implication and the scope that are equal to important document of claim to include in the present invention.
In addition, be to be understood that, although this description is described according to embodiment, but be not that each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should make description as a whole, and the technical scheme in each embodiment also can, through appropriately combined, form other embodiments that it will be appreciated by those skilled in the art that.
Claims (3)
1. a lean manufacture method for solid special Thread sewing shoe, is characterized in that, comprises the following steps:
(1) footwear body is divided into standarized component structure, both: vamp, along bar, the middle end, packed layer and the large end, wherein, a groove was set on the middle end, vamp comprise main with and toe box;
(2) use sewing machine by stereotyped vamp and carry out one stitching along bar and the middle end;
(3) stitching is placed on vamp to beat out on platform after finishing, and is brushing water-base cement along bar one circle;
(4) packed layer is placed in the groove at the middle end, makes footwear body semi-finished product;
(5) outer, the large end one circle is brushed to water-based glue, with being bonded together along bar in step (3), bonding after, by fudger along putting into pressing machine, enclose along sole edge one pressing that turns clockwise, make to be better bonded together along bar and the large end;
(6) after bonding, be placed on sewing machine along along Yu great base, bar edge along making suture outside a circle;
(7) footwear body is carried out to thermal finalization;
(8) carry out cold formed to footwear body;
(9), after cold formed end, footwear body is kept to the side, polishes, shapes, repaired after decoration and can pack and dispatch from the factory.
2. the lean manufacture method of a kind of solid special Thread sewing shoe according to claim 1, is characterized in that, described packed layer is plasticity full wafer, and packed layer bottom is provided with the hook heart.
3. the lean manufacture method of a kind of solid special Thread sewing shoe according to claim 1, it is characterized in that, in step (1), described vamp bottom margin and edge along bar and the middle end interior along together with bar sewing, and be formed for being fixedly connected with extension edge with the large end in vamp bottom periphery.
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CN201410128295.0A CN103960822B (en) | 2014-04-01 | 2014-04-01 | A kind of lean manufacture method of solid special Thread sewing shoe |
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CN201410128295.0A CN103960822B (en) | 2014-04-01 | 2014-04-01 | A kind of lean manufacture method of solid special Thread sewing shoe |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104188272A (en) * | 2014-08-31 | 2014-12-10 | 四川卡美迪鞋业有限公司 | Shaping and machining process for outsoles of heel pressed shoes |
CN104188271A (en) * | 2014-08-31 | 2014-12-10 | 四川卡美迪鞋业有限公司 | Processing method of rolled abutting-against leather type kitten heel outer sole for men |
CN104223595A (en) * | 2014-08-31 | 2014-12-24 | 成都卡美多鞋业投资有限公司 | Improved method based on breast heel assembly |
CN104323531A (en) * | 2014-08-31 | 2015-02-04 | 四川卡美迪鞋业有限公司 | Shaping processing technology of women rolled leather type high-heeled shoe outsole |
CN104522930A (en) * | 2014-12-17 | 2015-04-22 | 中国人民解放军总后勤部军需装备研究所 | Light, durable and anti-puncture shoe structure and manufacturing method of light, durable and anti-puncture shoe structure |
CN112135543A (en) * | 2018-05-31 | 2020-12-25 | 耐克创新有限合伙公司 | Footwear bottom fabric with bladder and lasting element and method of making |
CN114176283A (en) * | 2021-12-09 | 2022-03-15 | 孙立富 | Method for manufacturing inner seam of square high welt of upper line shoes |
CN115211640A (en) * | 2022-07-11 | 2022-10-21 | 浙江奥康鞋业股份有限公司 | Novel comfortable and goodwill shoe process |
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CN201831037U (en) * | 2010-09-09 | 2011-05-18 | 徐京诺 | Goodyear welt shoes with inner threads and outer threads |
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CN102150970A (en) * | 2011-03-25 | 2011-08-17 | 李照洪 | Fabrication process for fully hand-made leather slippers |
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JPH1075806A (en) * | 1996-09-04 | 1998-03-24 | Riigaru Corp:Kk | Shoes |
JP2001149114A (en) * | 1999-11-23 | 2001-06-05 | A Testoni Spa | Method of manufacturing shoes and shoes |
CN1472062A (en) * | 2002-08-02 | 2004-02-04 | 纪正贤 | Producing method for elastic sole edge integral shape three-dimensional outline |
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CN201831037U (en) * | 2010-09-09 | 2011-05-18 | 徐京诺 | Goodyear welt shoes with inner threads and outer threads |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104188272A (en) * | 2014-08-31 | 2014-12-10 | 四川卡美迪鞋业有限公司 | Shaping and machining process for outsoles of heel pressed shoes |
CN104188271A (en) * | 2014-08-31 | 2014-12-10 | 四川卡美迪鞋业有限公司 | Processing method of rolled abutting-against leather type kitten heel outer sole for men |
CN104223595A (en) * | 2014-08-31 | 2014-12-24 | 成都卡美多鞋业投资有限公司 | Improved method based on breast heel assembly |
CN104323531A (en) * | 2014-08-31 | 2015-02-04 | 四川卡美迪鞋业有限公司 | Shaping processing technology of women rolled leather type high-heeled shoe outsole |
CN104522930A (en) * | 2014-12-17 | 2015-04-22 | 中国人民解放军总后勤部军需装备研究所 | Light, durable and anti-puncture shoe structure and manufacturing method of light, durable and anti-puncture shoe structure |
CN104522930B (en) * | 2014-12-17 | 2016-10-19 | 中国人民解放军总后勤部军需装备研究所 | A kind of light durable anti-puncture footwear structure and preparation method thereof |
CN112135543A (en) * | 2018-05-31 | 2020-12-25 | 耐克创新有限合伙公司 | Footwear bottom fabric with bladder and lasting element and method of making |
CN114176283A (en) * | 2021-12-09 | 2022-03-15 | 孙立富 | Method for manufacturing inner seam of square high welt of upper line shoes |
CN115211640A (en) * | 2022-07-11 | 2022-10-21 | 浙江奥康鞋业股份有限公司 | Novel comfortable and goodwill shoe process |
CN115211640B (en) * | 2022-07-11 | 2024-06-04 | 浙江奥康鞋业股份有限公司 | Novel comfortable and specific exquisite shoe process |
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CN103960822B (en) | 2016-04-20 |
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Denomination of invention: A lean manufacturing method of Goodyear Tire and Rubber Company sewing shoes Effective date of registration: 20230718 Granted publication date: 20160420 Pledgee: Zhejiang Wenzhou Lucheng Rural Commercial Bank Co.,Ltd. Shuangyu sub branch Pledgor: KANGNAI GROUP Co.,Ltd. Registration number: Y2023330001506 |