CN103960765B - A kind of combined type Ordering and casing machine - Google Patents
A kind of combined type Ordering and casing machine Download PDFInfo
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- CN103960765B CN103960765B CN201410213744.1A CN201410213744A CN103960765B CN 103960765 B CN103960765 B CN 103960765B CN 201410213744 A CN201410213744 A CN 201410213744A CN 103960765 B CN103960765 B CN 103960765B
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- cylinder
- combined type
- cylinders
- feed rollers
- casing machine
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- 239000007921 spray Substances 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims description 7
- 241000208125 Nicotiana Species 0.000 abstract description 33
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 33
- 239000007788 liquid Substances 0.000 abstract description 18
- 238000000889 atomisation Methods 0.000 abstract description 8
- 239000012530 fluid Substances 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract description 2
- 238000009736 wetting Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 12
- 238000007599 discharging Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 210000005056 cell body Anatomy 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Manufacture Of Tobacco Products (AREA)
Abstract
The present invention is a kind of combined type Ordering and casing machine, comprise frame, cylinder, drive motors and control system, it is characterized in that described cylinder is two independently cylinders, be arranged in frame by front and back position, wherein front roll is leaves moisting cylinder, back roll is feed rollers, an entirety is connected to form by jigging conveyer between two cylinders, the fan nozzle of single medium is set in feed rollers, single flexible pipe is adopted to connect and gimbals support, its spray angle can carry out the adjustment of 360 degree in cylinder, reduce the intervention of other fluids, the feed liquid utilization rate of feeding in raw material is improved greatly, reduce feed liquid excessive, atomization feed liquid and tobacco leaf complete wetting is formed in feed rollers, it is a kind of structure improvement, the charger equipment coordinated.
Description
Technical field
The present invention relates to cigarette machinery equipment, especially a kind of charging process for primary processing line carries out the combined type Ordering and casing machine of moist-keeping flavouring process to tobacco leaf.
Background technology
Charging process is one important procedure on primary processing line, its Main Function is controlling to complete under certain reinforced environment to apply the feed liquid of tobacco leaf, a core content of this operation is exactly full and uniform being applied on tobacco leaf of sugar material how will configure, thus improves immanent structure and the organoleptic quality of tobacco leaf.What current tobacco industrial enterprise used at charging process is the reinforced mode of cylinder always, and this kind of mode is gone through decades and be not any change.
Tradition charger is in order to control under certain reinforced environment by tobacco leaf, leaves moisting process need be carried out to tobacco leaf while reinforced, mainly add water, add vapour, hot blast, humidity discharging 4 systems work, tobacco leaf is controlled at the temperature of technological requirement and moisture, under this physics and chemistry state, tobacco leaf has good feed liquid absorption function, improves the organoleptic attribute processing tobacco leaf.Therefore the leaves moisting function of charger is essential, but the hot air circulating system of charger and humidity discharging system can be taken away a large amount of containing feed liquid, not only cause the waste of valuable sugar material, also make (especially humidity discharging system and hot-air system pipeline, parts) on equipment to adhere to thickness sugar material in blocks, reduce job stability and the reliability of equipment.Simultaneously, what adopt due to traditional charger is dual-medium nozzle, sugar material is needed to be applied in tobacco leaf through steam ejection atomization, at this moment malleation can be formed in cylinder, a large amount of atomization sugar material is caused to overflow, need the sugar material be applied on tobacco leaf to can not get ensureing, be therefore badly in need of studying traditional charger and improving, and propose good solution.Given this, domestic and international well-known cigarette machine equipment manufactures the version of commercial city to charger, Perfuming machine and has done large quantifier elimination, as Chinese patent 201110341399.6 disclosed a kind of " drum charging machine " etc., the applicant has also manufactured experimently " suspending charging machine ", " tower-type charger " early stage, to solve the various problems that charging process exists.Through the analysis and research to prior art, find that the feeding device for pipe tobacco charging process in prior art adopts direct spraying steam to heat mostly, or adopt the hot water nozzle of hot compressed air injection, these structures all can cause there is malleation in charger, cause the feed liquid after atomization to be got rid of with air-flow, can not ensure that feed liquid is absorbed completely.In addition, the feeding device of prior art all adopts dual-medium nozzle, and existence is drawn jet body and entered charger, causes atomization feed liquid excessive.
Summary of the invention
The present invention proposes a kind of combined type Ordering and casing machine, and it by the improvement and bring new ideas carried out charger structure, to realize improving tobacco enterprise primary processing line charging process quality, improves the object of product competitiveness on the basis of existing technology.
The technical solution used in the present invention is: a kind of combined type Ordering and casing machine, comprise frame, cylinder, drive motors and control system, it is characterized in that described cylinder is two independently cylinders, be arranged in frame by front and back position, wherein front roll is leaves moisting cylinder, and back roll is feed rollers, and the bore of former and later two cylinders is relative, be connected to form an entirety by jigging conveyer between two cylinders, the inclination angle of described two cylinders is adjustable.
Establish fan nozzle in described feed rollers, described fan nozzle is single medium nozzle.
The fan nozzle established in described feed rollers adopts single flexible pipe to connect and gimbals support, and its spray angle can carry out the adjustment of 360 degree in cylinder.
Described two cylinders are respectively by independently Rolling motor driving, and Rolling motor adopts VFC.
The inwall of described leaves moisting cylinder and feed rollers is respectively equipped with some groups of loose harrow nails.
The outlet section of described leaves moisting cylinder is provided with stock guide.
Compared with prior art, beneficial effect of the present invention and main feature are:
1) rational in infrastructure being easy to of the present invention realizes, and original for charger function has been carried out rational classification, has arranged two cylinders respectively to realize original function.After charger cylinder one is become two, the technological requirement of tobacco leaf does not become, and wherein leaves moisting cylinder maintains the original function adding water, add vapour, humidity discharging, hot blast four systems, and under its effect, tobacco leaf is processed to meet the reinforced tobacco leaf reaching technological standards required; At feeding stage, feed rollers then entirely eliminated and original to add water, add vapour, humidity discharging, hot blast four systems, and adopt the fan nozzle of single medium, reduce the intervention of other fluids, the feed liquid utilization rate of feeding in raw material is improved greatly, reduce feed liquid excessive, in feed rollers, form atomization feed liquid and tobacco leaf complete wetting.Two cylinders are arranged in same frame by the machine, and centre is connected to form an entirety by jigging conveyer, and its inclination angle is adjustable, is the charger equipment of a kind of structure improvement, coordination.
2) nozzle adopts fan-shaped single medium nozzle, connects and gimbals support with single flexible pipe, and its spray angle can 360 degree adjustment in cylinder, add the accuracy of feed liquid injection.
3) two cylinders all adopt independently motor to drive, and motor can frequency conversion, conveniently regulate tobacco leaf flow.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is the B-B sectional view of Fig. 1;
Fig. 4 is the injection schematic diagram of fan nozzle.
Number in the figure represents respectively: 1-hinge, and 2-adds (operating) water nozzle, and 3-adds vapour nozzle, the loose harrow nail of 4-, 5-hot-air system, 6-stock guide, 7-humidity discharging system, 8-Rolling motor, 9-Moisture Meter and thermometer, 10-jigging conveyer, 11-flexible pipe, 12-tobacco leaf, 13-gimbals, 14-fan nozzle, 15-latch, 16-frame, 17-leaves moisting cylinder, 18-feed rollers, 19-vibrates cell body, 20-vibrates fork, 21-supporting leg, and 22-is atomized feed liquid.
Detailed description of the invention
As shown in Figure 1, combined type Ordering and casing machine of the present invention comprises frame, cylinder, drive motors and control system, and it by two of charging process large links separately, form two cylinders, be arranged in frame 16 by front and back position, wherein front roll is leaves moisting cylinder 17, and back roll is feed rollers 18.Leaves moisting cylinder 17 plays the function of leaves moisting section at work, it has peeled off reinforced link from different being of traditional charger, and be provided with and add (operating) water nozzle 2 (water-adding system), add vapour nozzle 3 (humidification system), hot-air system 5 and humidity discharging system 7 four systems, under the effect of this four systems, tobacco leaf is processed to meet reinforced requirement, reach the tobacco leaf of technological standards, concrete moisture and temperature control to be detected by Moisture Meter and thermometer 9, moisture and the temperature of tobacco leaf is exported according to the leaves moisting cylinder 17 detected, by apparatus control system to adding water, add vapour, hot blast, humidity discharging four Iarge-scale system regulates and plays a closed-loop control, for the reinforced of next step is prepared.
Leaves moisting cylinder 17 is provided with independent Rolling motor 8, and this motor adopts VFC, can make adjustment according to tobacco leaf flow to drum rotation speed.The outlet section of leaves moisting cylinder 17 is provided with stock guide 6, and the effect of stock guide 6 is fallen on jigging conveyer 10 after cylinder tail end is taken up by tobacco leaf.The setting of stock guide 6 and barrel have certain angle, pile up in corners after preventing cylinder discharge end tobacco leaf from falling.
Feed rollers 18 plays the effect of feeding section at work, and it adopts the fan nozzle 14 of single medium, only in cylinder, applies atomization feed liquid, does not reoffer other gaseous mediums.The fan nozzle 14 established in feed rollers 18 adopts single flexible pipe 11 to connect and gimbals 13 support, and its spray angle can 360 degree adjustment in cylinder, so that carry out accurate injection uniformly to tobacco leaf.Feed rollers 18 is driven by independent Rolling motor, can carry out frequency control.
The bore being located at former and later two cylinders in frame 16 is relative, an entirety is connected to form by jigging conveyer 10 between the port of export of leaves moisting cylinder and the arrival end of feed rollers, this frame 16 can carry out angle of inclination adjustment under the effect of hinge 1 and latch 15, according to the inclination angle of manufacturing technique requirent determination cylinder, be generally arranged on 3-5 degree adjustable.The tobacco leaf machined in leaves moisting cylinder 17 enters feed rollers 18 below through jigging conveyer 10, by the Moisture Meter that jigging conveyer 10 is arranged and thermometer 9, carrying out strict technology controlling and process to the tobacco leaf before reinforced, is the reinforced tobacco leaf providing humiture qualified.
The inwall of leaves moisting cylinder 17 and feed rollers 18 is respectively equipped with some groups of loose harrow nails 4, and as shown in Figure 2, loose harrow nail 4 is uniformly distributed on cylinder cross section, and its quantity can be 6-8 group.
Fig. 3 is the B-B sectional view of Fig. 1, also be the sectional view of jigging conveyer 10, wherein the vibration fork 20 of jigging conveyer 10 is arranged on below vibration cell body 19, in case tobacco leaf is when falling, if can not all fall on vibration cell body, just fall in the external cylinder of vibra shoot, can not pile up on jigging conveyer.
Fig. 4 illustrates the material form that fan nozzle 14 ejects, this fan nozzle 14 is single medium nozzle, spray is drawn without other medium, the atomization feed liquid 22 of sector region only can be formed by pressure itself, the feed liquid that it ejects needs the tobacco leaf transported out with jigging conveyer 10 to apply sufficiently uniformly, this carries out suitable type selecting, the universal adjustment of fit with nozzle angle with regard to needing to the fan angle of nozzle, can realize good feed liquid and the combination of tobacco leaf.
Claims (6)
1. a combined type Ordering and casing machine, comprise frame, cylinder, drive motors and control system, it is characterized in that described cylinder is two independently cylinders, be arranged in frame by front and back position, wherein front roll is leaves moisting cylinder, and back roll is feed rollers, and the bore of former and later two cylinders is relative, be connected to form an entirety by jigging conveyer between two cylinders, the inclination angle of two cylinders is adjustable.
2. combined type Ordering and casing machine according to claim 1, it is characterized in that establishing fan nozzle in described feed rollers, described fan nozzle is single medium nozzle.
3. combined type Ordering and casing machine according to claim 2, it is characterized in that the fan nozzle established in described feed rollers adopts single flexible pipe to connect and gimbals support, its spray angle can carry out the adjustment of 360 degree in cylinder.
4. combined type Ordering and casing machine according to claim 1, it is characterized in that described two cylinders respectively by independently Rolling motor driving, Rolling motor adopts VFC.
5. combined type Ordering and casing machine according to claim 1, is characterized in that the inwall of described leaves moisting cylinder and feed rollers is respectively equipped with some groups of loose harrow nails.
6. combined type Ordering and casing machine according to claim 1, is characterized in that the outlet section of described leaves moisting cylinder is provided with stock guide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410213744.1A CN103960765B (en) | 2014-05-19 | 2014-05-19 | A kind of combined type Ordering and casing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410213744.1A CN103960765B (en) | 2014-05-19 | 2014-05-19 | A kind of combined type Ordering and casing machine |
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| Publication Number | Publication Date |
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| CN103960765A CN103960765A (en) | 2014-08-06 |
| CN103960765B true CN103960765B (en) | 2015-11-18 |
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| CN201410213744.1A Active CN103960765B (en) | 2014-05-19 | 2014-05-19 | A kind of combined type Ordering and casing machine |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105124739B (en) * | 2015-09-06 | 2017-09-26 | 云南中烟工业有限责任公司 | A kind of separate type tobacco loose uniform charging process and device |
| CN106490668B (en) * | 2016-12-14 | 2018-07-10 | 湖北中烟工业有限责任公司 | A kind of two benches cigarette leaves and tobacco drying unit and baking silk technique |
| CN106723277A (en) * | 2016-12-30 | 2017-05-31 | 广东中烟工业有限责任公司 | A kind of essence single point injection device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19625338A1 (en) * | 1996-06-25 | 1998-01-02 | Hollstein Gmbh Lueftungs Klima | Conditioning system for tobacco |
| CN101066158A (en) * | 2007-03-28 | 2007-11-07 | 云南昆船设计研究院 | Tobacco moistening through-flow hot blast drum method and apparatus |
| CN201046397Y (en) * | 2007-05-10 | 2008-04-16 | 云南昆船设计研究院 | Hot wind turbogrid rumble charging device |
| CN101502336A (en) * | 2009-03-18 | 2009-08-12 | 云南昆船设计研究院 | Roller equipment with sectionally independent air intake and air discharge |
| CN101554246A (en) * | 2009-05-22 | 2009-10-14 | 云南昆船设计研究院 | Tobacco leaf vacuum conditioning and charging system and method |
| CN201404806Y (en) * | 2009-03-18 | 2010-02-17 | 云南昆船设计研究院 | Sectional type roller working in subareas |
| CN203226251U (en) * | 2012-08-23 | 2013-10-09 | 昆明船舶设备集团有限公司 | Low-intensity loose moisture regaining device for tobacco bale |
| CN203828051U (en) * | 2014-05-19 | 2014-09-17 | 湖北中烟工业有限责任公司 | Combined type leaf dampening charging machine |
-
2014
- 2014-05-19 CN CN201410213744.1A patent/CN103960765B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19625338A1 (en) * | 1996-06-25 | 1998-01-02 | Hollstein Gmbh Lueftungs Klima | Conditioning system for tobacco |
| CN101066158A (en) * | 2007-03-28 | 2007-11-07 | 云南昆船设计研究院 | Tobacco moistening through-flow hot blast drum method and apparatus |
| CN201046397Y (en) * | 2007-05-10 | 2008-04-16 | 云南昆船设计研究院 | Hot wind turbogrid rumble charging device |
| CN101502336A (en) * | 2009-03-18 | 2009-08-12 | 云南昆船设计研究院 | Roller equipment with sectionally independent air intake and air discharge |
| CN201404806Y (en) * | 2009-03-18 | 2010-02-17 | 云南昆船设计研究院 | Sectional type roller working in subareas |
| CN101554246A (en) * | 2009-05-22 | 2009-10-14 | 云南昆船设计研究院 | Tobacco leaf vacuum conditioning and charging system and method |
| CN203226251U (en) * | 2012-08-23 | 2013-10-09 | 昆明船舶设备集团有限公司 | Low-intensity loose moisture regaining device for tobacco bale |
| CN203828051U (en) * | 2014-05-19 | 2014-09-17 | 湖北中烟工业有限责任公司 | Combined type leaf dampening charging machine |
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| CN103960765A (en) | 2014-08-06 |
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