CN103957616A - Panel internal induction heating system driven by high-frequency induction heating - Google Patents
Panel internal induction heating system driven by high-frequency induction heating Download PDFInfo
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- CN103957616A CN103957616A CN201410149862.0A CN201410149862A CN103957616A CN 103957616 A CN103957616 A CN 103957616A CN 201410149862 A CN201410149862 A CN 201410149862A CN 103957616 A CN103957616 A CN 103957616A
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- induction heating
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Abstract
The invention belongs to the technical field of panel heating and particularly discloses a panel internal induction heating system driven by high-frequency induction heating. The heating system comprises a wash trough type panel and is characterized in that an integrated cured coil and ceramic fiber plate is arranged in the wash trough type panel, the integrated cured coil and ceramic fiber plate is formed by winding a panel coil by a heating element in a high-temperature glue or high-temperature material curing mode and is packaged and fixed through a ceramic fiber plate. The heating element is connected with a high frequency induction heating controller communicated with a power source. The panel internal induction heating system is simple in structure, convenient to manufacture and use and capable of relieving damage of radiation to the human body and the damage to a frequency converter and a microcomputer by infection. The electricity saving rate can reach 30-50 percent, and the purposes of safety, energy conservation and environmental friendliness are achieved.
Description
(1) technical field
The invention belongs to dull and stereotyped technical field of heating, particularly a kind of dull and stereotyped induced inside heating system of utilizing high-frequency induction heating to drive.
(2) background technology
At present, the various dull and stereotyped machinery such as the vulcanizing press that people use, dull and stereotyped Packing Machine, panel heater is all famous electricity-eating tiger, they mostly adopt heating wire, electrothermal tube heating, resistance-type heater part utilance is extremely low, can only reach 60 percent left and right, there is 40 to 50 percent heat energy loss can not make full use of in air, power is large, firing rate is slow, not only increase cost to manufacturing industry, pollute environment, time efficiency is poor, also easily produces the unsafe factors such as electric leakage.
Along with scientific and technical development, new technology continues to bring out, and comes in to occur that a collection of technological innovation personnel have made various reducing energy consumption schemes for flat board heats industry, but still thoroughly perfect, for example: too Fraquent start of ac contactor aspect aspect temperature control, has reduced useful life of A.C. contactor; Aspect this high frequency radiation interference, there is no solution, human body and frequency converter, microcomputer are being caused to very big injury and damage, especially electrical network is being produced to secondary pollution problem and do not solve.
(3) summary of the invention
The present invention is in order to make up the deficiencies in the prior art, and the dull and stereotyped induced inside heating system of utilizing high-frequency induction heating to drive of a kind of simple in structure, energy-saving safe, long service life is provided.
The present invention is achieved through the following technical solutions:
A kind of dull and stereotyped induced inside heating system of utilizing high-frequency induction heating to drive, comprise washing trough formula flat board, it is characterized in that: in washing trough formula flat board, be provided with integral type and solidify coil and ceramic beaverboard, original paper is wound around plate coil high-temp glue or high-temperature material is curing forms by heating for the curing coil of integral type and ceramic beaverboard, and encapsulate and fix by ceramic beaverboard, heating original paper is connected with the high-frequency induction heating controller that is communicated with power supply.
The present invention is little according to the dimensional parameters of metal plate, flat heating element is wound around plate coil high-temp glue or high-temperature material is solidified into heater element, fixing with ceramic beaverboard encapsulation, packaged Electromagnetic Heating device is placed in metal plate groove fixing, enclosed type electric magnetic induction panel heater part has radiation protection, has reduced the magnetic field injury to human body.
More excellent scheme of the present invention is:
Described high-frequency induction heating controller comprises the electric source filter circuit that is communicated with current rectifying and wave filtering circuit, current rectifying and wave filtering circuit is communicated with IGBT and controls drive circuit, IGBT controls drive circuit and connects machine control system circuit diconnected, connects machine control system circuit and heating original paper diconnected; Electric source filter circuit also can effectively be placed clutter and inject electrical network.
Curing coil and the metal radiation distance parameter of described integrated curing coil and ceramic beaverboard be, 220 volts of radiation lengths are 11-13mm, and 380 volts of radiation lengths are 19-21mm, effectively reduces the magnetic field injury to human body.
The present invention is simple in structure, prepares easy to usely, has reduced the injury to human body radiation, has solved frequency converter, the infected infringement of microcomputer, power saving rate can be to 30-50%, thereby has reached the object of safety, energy-saving and environmental protection.
(4) brief description of the drawings
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the internal structure connection diagram of high-frequency induction heating controller of the present invention.
In figure, 1 washing trough formula flat board, 2 integral types are solidified coil and ceramic beaverboard, 3 heating original papers, 4 electric source filter circuits, 5 current rectifying and wave filtering circuits, 6 IGBT control drive circuit, and 7 connect machine control system circuit.
(5) embodiment
Accompanying drawing is a kind of specific embodiment of the present invention.This embodiment comprises washing trough formula flat board 1, in washing trough formula flat board 1, be provided with integral type and solidify coil and ceramic beaverboard 2, original paper 3 is wound around plate coil high-temp glue or high-temperature material is curing forms by heating for the curing coil of integral type and ceramic beaverboard 2, and encapsulate and fix by ceramic beaverboard, heating original paper 3 is connected with the high-frequency induction heating controller that is communicated with power supply; Described high-frequency induction heating controller comprises the electric source filter circuit 4 that is communicated with current rectifying and wave filtering circuit 5, current rectifying and wave filtering circuit 4 is communicated with IGBT and controls drive circuit 6, IGBT controls drive circuit 6 and connects machine control system circuit 7 diconnecteds, connects machine control system circuit 7 and heating original paper 3 diconnecteds; Curing coil and the metal radiation distance parameter of described integrated curing coil and ceramic beaverboard 2 be, 220 volts of radiation lengths are 11-13mm, and 380 volts of radiation lengths are 19-21mm.
Electric source filter circuit 4 out-put supplies prevent electric current secondary pollution, control clutter, carry stablely, connect machine control system circuit 7 temperature controls accurate, and flat heating original paper 3 is made simply easy to use, is applicable to new product and forms a complete production network, and install easyly, and maintenance cost is low.
System and device of the present invention is by washing trough formula dull and stereotyped 1 and integral type is solidified coil and ceramic beaverboard 2 combines, through special processing, flat board 1, through washing trough, is then put into washing trough formula flat board 1 by curing integral type coil and ceramic beaverboard 2, through composition flat heater part.The integral type made according to machine heating parameters is solidified coil and is put into washing trough formula flat board 1 through ceramic beaverboard parcel, and through fixing, it is easy that this kind of mode assembled, and heating is convenient, easy to repair, is pith of the present invention.
Microcomputer high-frequency induction heating controller adopts high-frequency induction heating principle to convert electric energy to heat energy, first filter circuit 4 by power supply and the alternating current of 50Hz is become direct current by current rectifying and wave filtering circuit 5, converting direct current to high frequency voltage that frequency is 16-20KHz through IGBT control drive circuit 6, the electric current changing at a high speed can produce the magnetic field changing at a high speed by coil and metal, in the time that the magnetic line of force in magnetic field passes through by metal object, can in heated metal object, produce countless little eddy current, thereby make the heating at a high speed of heated metal object itself, by connecting machine control system circuit 7, reduced the switching on and shutting down frequency of the temperature control A.C. contactor of this equipment simultaneously, be transported to dull and stereotyped heating original paper 3, the closed induction heating of dull and stereotyped heating original paper 3, extend the useful life of this equipment, eliminate radiation, reach personal safety object, its system heat efficiency easy for installation has obtained whole utilization and has reached energy-conservation, environmental protection, the object of safety.
Claims (3)
1. a dull and stereotyped induced inside heating system of utilizing high-frequency induction heating to drive, comprises washing trough formula flat board (1), it is characterized in that: in washing trough formula flat board (1), be provided with integral type and solidify coil and ceramic beaverboard (2); Integral type solidifies coil and ceramic beaverboard (2) is solidified and formed by heating original paper (3) winding plate coil high-temp glue or high-temperature material, and is encapsulated and fixed by ceramic beaverboard, and heating original paper (3) is connected with the high-frequency induction heating controller that is communicated with power supply.
2. the dull and stereotyped induced inside heating system of utilizing high-frequency induction heating to drive according to claim 1, it is characterized in that: described high-frequency induction heating controller comprises the electric source filter circuit (4) that is communicated with current rectifying and wave filtering circuit (5), current rectifying and wave filtering circuit (5) is communicated with IGBT and controls drive circuit (6), IGBT controls drive circuit (6) and connects machine control system circuit (7) diconnected, connects machine control system circuit (7) and heating original paper (3) diconnected.
3. the dull and stereotyped induced inside heating system of utilizing high-frequency induction heating to drive according to claim 1, it is characterized in that: curing coil and the metal radiation distance parameter of described integrated curing coil and ceramic beaverboard (2) is, 220 volts of radiation lengths are 11-13mm, and 380 volts of radiation lengths are 19-21mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410149862.0A CN103957616A (en) | 2014-04-15 | 2014-04-15 | Panel internal induction heating system driven by high-frequency induction heating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410149862.0A CN103957616A (en) | 2014-04-15 | 2014-04-15 | Panel internal induction heating system driven by high-frequency induction heating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103957616A true CN103957616A (en) | 2014-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410149862.0A Pending CN103957616A (en) | 2014-04-15 | 2014-04-15 | Panel internal induction heating system driven by high-frequency induction heating |
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| Country | Link |
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| CN (1) | CN103957616A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105090919A (en) * | 2015-09-02 | 2015-11-25 | 上海威磁节能科技有限公司 | High-frequency induction instant heating type steam generation system |
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| CN1362321A (en) * | 2001-05-28 | 2002-08-07 | 株洲时代新材料科技股份有限公司 | Electromagnetic heating method and heater for sulfurizing machine |
| CN101178250A (en) * | 2007-11-29 | 2008-05-14 | 江南大学 | Induction heating rapid water heater |
| JP2008269837A (en) * | 2007-04-17 | 2008-11-06 | Shimadzu Corp | High-frequency induction heating device |
| JP2010056064A (en) * | 2008-08-27 | 2010-03-11 | Korea Atomic Energy Research Inst | High-frequency induction heating device of ceramic material, and nonpressurized sintering method using the same |
| CN102137522A (en) * | 2011-03-17 | 2011-07-27 | 常熟市群英针织制造有限责任公司 | Roller heating mechanism |
| CN103517475A (en) * | 2013-10-23 | 2014-01-15 | 北京久顺科技有限公司 | Super-audio digital electromagnetic induction multifunctional planar heating wire coil device assembly |
-
2014
- 2014-04-15 CN CN201410149862.0A patent/CN103957616A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1362321A (en) * | 2001-05-28 | 2002-08-07 | 株洲时代新材料科技股份有限公司 | Electromagnetic heating method and heater for sulfurizing machine |
| JP2008269837A (en) * | 2007-04-17 | 2008-11-06 | Shimadzu Corp | High-frequency induction heating device |
| CN101178250A (en) * | 2007-11-29 | 2008-05-14 | 江南大学 | Induction heating rapid water heater |
| JP2010056064A (en) * | 2008-08-27 | 2010-03-11 | Korea Atomic Energy Research Inst | High-frequency induction heating device of ceramic material, and nonpressurized sintering method using the same |
| CN102137522A (en) * | 2011-03-17 | 2011-07-27 | 常熟市群英针织制造有限责任公司 | Roller heating mechanism |
| CN103517475A (en) * | 2013-10-23 | 2014-01-15 | 北京久顺科技有限公司 | Super-audio digital electromagnetic induction multifunctional planar heating wire coil device assembly |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105090919A (en) * | 2015-09-02 | 2015-11-25 | 上海威磁节能科技有限公司 | High-frequency induction instant heating type steam generation system |
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Application publication date: 20140730 |
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| RJ01 | Rejection of invention patent application after publication |