CN103955197A - Linkage production line control method applied to intake manifold accessory installation - Google Patents
Linkage production line control method applied to intake manifold accessory installation Download PDFInfo
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- CN103955197A CN103955197A CN201410202235.9A CN201410202235A CN103955197A CN 103955197 A CN103955197 A CN 103955197A CN 201410202235 A CN201410202235 A CN 201410202235A CN 103955197 A CN103955197 A CN 103955197A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a linkage production line control method applied to intake manifold accessory installation. A production line sequentially comprises an air tightness initial inspection device used for detecting whether welding is qualified or not, a cold insertion device used for pressing stop collars, a nut embedment device used for pressing copper nuts, a tool device used for installing accessories such as an intake manifold actuator and a solenoid valve, and an air tightness final inspection device used for detecting whether overall welding and accessory installation are qualified or not. According to the linkage production line control method applied to intake manifold accessory installation, before the devices operate, product number retrieval is carried out through a database system, whether missing installation or error installation exist or not is judged according to retrieval information, then, a whether a system meets operation conditions or not is judged, the working procedure error and the part missing installation error are avoided, the reject ratio of products is reduced, and production efficiency is improved; production and processing quality of each product can be tracked in the whole process through a two-dimension code technology, and therefore machining quality is improved; in addition, a client can carry out product quality tracing through two-dimension code scanning or database information retrieval.
Description
Technical field
The present invention relates to automobile manufacturing field, particularly a kind of linkage production line control method that is applied to the installation of inlet manifold annex.
Background technology
In China, the development of automobile industry and plastic manufacturing process is advanced by leaps and bounds, the engine fittings that metal is made are replaced by the engine fittings of the plastic production taking inlet manifold as representative gradually, as one of parts of engine most critical, inlet manifold has obtained application widely in automobile industry, its Core Feature is for the each cylinder of engine provides full and uniform combination gas, is the key factor that machine power and oil consumption are started in impact.
Mostly the assembling of existing domestic inlet manifold annex is manual assembly or single device production, and annex neglected loading, operation misloading are all to check artificially, and mistake proofing performance is not high.
Summary of the invention
The present invention is directed to annex neglected loading, operation misloading, the low inferior problem of production efficiency, disclose a kind of linkage production line control method that inlet manifold annex is installed that is applied to.
Technical scheme of the present invention is achieved in that
A kind of linkage production line control method that is applied to the installation of inlet manifold annex, described production line comprises successively: for detection of the whether qualified airtight initial survey equipment of welding, for press-fit stop collar cold plug standby, for press-fiting the nut heeling-in equipment of copper nut, for the tooling device of the annexes such as inlet manifold actuator, solenoid valve is installed, and for detection of integral solder, the whether qualified airtight whole inspection equipment of annex installation; Production line control method comprises the following steps:
Step (a), on described airtight initial survey equipment, Quick Response Code coder is set, airtight initial survey is printed the production code member of unique Quick Response Code form after qualified on inlet manifold product, and production code member and the qualified information exchange of welding are crossed to OPC interface sends airtight whole inspection equipment to;
Step (b), airtight whole inspection equipment is by industrial computer building database, after the product coding receiving in step (a), set up and this product coding data storage cell one to one, the qualified information of storage welding, and by OPC communication line to follow-up coldly plugging standby, nut heeling-in equipment, tooling device is unified to control;
Step (c), described cold plug standby, nut heeling-in equipment, the linking transition portion of tooling device and airtight whole inspection equipment, Quick Response Code scanner is set respectively, send production code member to airtight whole inspection equipment by Quick Response Code scanner and OPC communication line, airtight whole inspection equipment is retrieved in described database the product information in data space under this product coding, judge that whether product information is qualified: if product information is qualified, airtight whole inspection equipment sends instruction to be continued to detect to this product, the product information of current detection is stored in to the data space under this production code member of database simultaneously, if product information is defective, airtight whole inspection equipment sends instruction make the to make mistakes equipment at product place and sends alerting signal, and miscellaneous equipment continues operation.
Alternatively, in described step (c), in the time that product occurs that operation mistake, production code member mistake or last process are defective, the industrial computer system of airtight whole inspection equipment judges that product information is defective, send instruction make the to make mistakes equipment at product place and provide alerting signal, miscellaneous equipment continues operation, until replacement of products is while meeting working condition, panalarm puts into operation automatically.
The invention has the beneficial effects as follows:
(1) before equipment operation, carry out production code member retrieval by Database Systems, judge whether neglected loading, misloading according to retrieving information, and then judge whether system meets service condition, avoid operation mistake, neglected loading part mistake, reduced product disqualification rate, improved production efficiency;
(2) make the production and processing quality of every product be able to tracking control of full process by planar bar code technology, improved crudy, simultaneously client can be scanned or database information retrieval carries out product quality and reviews by Quick Response Code.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the process chart that inlet manifold annex is installed;
Fig. 2 is the process flow diagram of the linkage production line control method that is applied to the installation of inlet manifold annex of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, inlet manifold technological process of the present invention comprises: baking material, injection moulding, umbrella valve assembling, the assembling of VIS system, vibration friction welding (FW), spin friction weldering, airtight initial survey, cold slotting stop collar, the slotting copper nut of heat, actuator, solenoid valve, vacuum hose assembling, EGR pipe, the assembling of panel beating support, O-ring seal assembling, airtight whole inspection, packaging.
The inlet manifold annex erecting equipment linkage production line the present invention relates to is from the airtight initial survey after spin friction weldering.Wherein, the assembling unification of actuator, solenoid valve, vacuum hose, EGR pipe, panel beating support, O-ring seal is multiple frocks realizations of an equipment.
As shown in Figure 2, the linkage production line that inlet manifold annex of the present invention is installed by airtight initial survey equipment, coldly plug standby, nut heeling-in equipment, tooling device 4 that actuator, solenoid valve etc. are installed overlaps independently PLC control system and airtight whole inspection equipment PLC system and industrial computer control system form.
Database information storage and retrieval is the basis of setting up linkage production line, therefore by the airtight whole inspection equipment using PLC and industrial computer as control system as main equipment, building database system on industrial computer, miscellaneous equipment is from equipment, carry out information transmission by the OPC communication line between equipment, realize online control.
The control procedure of linkage production line comprises the following steps:
Step (a), on described airtight initial survey equipment, Quick Response Code coder is set, after airtight initial survey equipment Inspection Product jointing is qualified, on inlet manifold product, print the production code member of unique Quick Response Code form by Quick Response Code printer, production code member and the qualified information exchange of welding are crossed OPC communication line and are sent airtight whole inspection equipment to;
Step (b), airtight whole inspection equipment is by industrial computer building database, after the product coding receiving in step (a), set up and this product coding data storage cell one to one, the qualified information of storage welding, and by OPC communication line to follow-up coldly plugging standby, nut heeling-in equipment, tooling device is unified to control;
Step (c), described cold plug standby, nut heeling-in equipment, the linking transition portion of tooling device and airtight whole inspection equipment, Quick Response Code scanner is set respectively, send production code member to airtight whole inspection equipment by Quick Response Code scanner and OPC communication line, airtight whole inspection equipment is retrieved in described database the product information in data space under this product coding, judge that whether product information is qualified: if product information is qualified, airtight whole inspection equipment sends instruction to be continued to detect to this product, the product information of current detection is stored in to the data space under this production code member of database simultaneously, if product information is defective, airtight whole inspection equipment sends instruction make the to make mistakes equipment at product place and sends alerting signal, and miscellaneous equipment continues operation.
Step (c) is specially, when completing airtight initial survey, product enters next process---cold inserting, cold plug received shipment capable before, send production code member to airtight whole inspection equipment by Quick Response Code scanner and OPC communication line, by retrieval production code member, after obtaining the qualified information of airtight initial survey, move, after operation, deposit information in database; Product introduction next process---nut heeling-in, retrieves production code member before the operation of nut heeling-in equipment, obtains the operation afterwards of airtight initial survey and the qualified information of cold slotting stop collar, after operation, deposits information in database; Product introduction next process---actuator, solenoid valve are installed, the tooling device operation of the annexes such as actuator, solenoid valve is installed and retrieves production code member before, after obtaining airtight initial survey, cold slotting stop collar and press-fiting the qualified information of copper nut, move, after operation, deposit information in database; Product introduction next process---airtight inspection eventually, airtight whole inspection equipment retrieval production code member, moves after the qualified information of all process steps before obtaining, and after operation, deposits information in database, and whole linkage production line completes production.
The linkage production line control method that is applied to the installation of inlet manifold annex of the present invention, before equipment operation, carry out production code member retrieval by Database Systems, judge whether neglected loading, misloading according to retrieving information, and then judge whether system meets service condition, avoid operation mistake, neglected loading part mistake, reduced product disqualification rate, improved production efficiency; Production and processing quality by every product of planar bar code technology is able to tracking control of full process, has improved crudy, and simultaneously client can be scanned or database information retrieval carries out product quality and reviews by Quick Response Code.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (2)
1. one kind is applied to the linkage production line control method that inlet manifold annex is installed, it is characterized in that, described production line comprises successively: for detection of the whether qualified airtight initial survey equipment of welding, for press-fit stop collar cold plug standby, for press-fiting the nut heeling-in equipment of copper nut, for the tooling device of the annexes such as inlet manifold actuator, solenoid valve is installed, and for detection of integral solder, the whether qualified airtight whole inspection equipment of annex installation; Production line control method comprises the following steps:
Step (a), on described airtight initial survey equipment, Quick Response Code coder is set, airtight initial survey is printed the production code member of unique Quick Response Code form after qualified on inlet manifold product, and production code member and the qualified information exchange of welding are crossed to OPC interface sends airtight whole inspection equipment to;
Step (b), airtight whole inspection equipment is by industrial computer building database, after the product coding receiving in step (a), set up and this product coding data storage cell one to one, the qualified information of storage welding, and by OPC communication line to follow-up coldly plugging standby, nut heeling-in equipment, tooling device is unified to control;
Step (c), described cold plug standby, nut heeling-in equipment, the linking transition portion of tooling device and airtight whole inspection equipment, Quick Response Code scanner is set respectively, send production code member to airtight whole inspection equipment by Quick Response Code scanner and OPC communication line, airtight whole inspection equipment is retrieved in described database the product information in data space under this product coding, judge that whether product information is qualified: if product information is qualified, airtight whole inspection equipment sends instruction to be continued to detect to this product, the product information of current detection is stored in to the data space under this production code member of database simultaneously, if product information is defective, airtight whole inspection equipment sends instruction make the to make mistakes equipment at product place and sends alerting signal, and miscellaneous equipment continues operation.
2. the linkage production line control method that is applied to the installation of inlet manifold annex as claimed in claim 1, it is characterized in that, in described step (c), in the time that product occurs that operation mistake, production code member mistake or last process are defective, the industrial computer system of airtight whole inspection equipment judges that product information is defective, sends instruction make the to make mistakes equipment at product place and provides alerting signal, and miscellaneous equipment continues operation, until replacement of products is while meeting working condition, panalarm puts into operation automatically.
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104237967A (en) * | 2014-08-29 | 2014-12-24 | 辽宁丰迪发动机进气***有限公司 | Detection device for metal embedded pieces of plastic intake manifold |
| CN106078199A (en) * | 2016-08-01 | 2016-11-09 | 上海超路自动化设备有限公司 | A kind of automation integrated equipment processing inlet manifold |
| CN106226008A (en) * | 2016-08-26 | 2016-12-14 | 青岛华涛汽车模具有限公司 | A kind of airtight cold plug in all-in-one |
| CN106945296A (en) * | 2017-04-24 | 2017-07-14 | 苏州科技大学 | Inlet manifold assembling test production system |
| CN107862237A (en) * | 2017-11-29 | 2018-03-30 | 德盛镁汽车部件（芜湖）有限公司 | A kind of parts two-dimensional code scanning fail-safe system |
| CN108145411A (en) * | 2017-12-29 | 2018-06-12 | 博格华纳排放***（宁波）有限公司 | EGR valve assembling line and its assembly method |
| CN108458834A (en) * | 2018-03-27 | 2018-08-28 | 苏州科技大学 | Manifold assembles p-wire and test method |
| CN109117908A (en) * | 2018-07-05 | 2019-01-01 | 安徽胜利精密制造科技有限公司 | Material frame two dimensional code trace-back technique |
| CN109884998A (en) * | 2019-02-19 | 2019-06-14 | 保定智通自动化技术有限公司 | Traceable quality control system |
| CN110494035A (en) * | 2018-05-15 | 2019-11-22 | Juki株式会社 | Production system, mounting device, production method |
| CN112222690A (en) * | 2020-09-30 | 2021-01-15 | 中石化第四建设有限公司 | Method for establishing pipeline weld joint management information |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104237967A (en) * | 2014-08-29 | 2014-12-24 | 辽宁丰迪发动机进气***有限公司 | Detection device for metal embedded pieces of plastic intake manifold |
| CN106078199B (en) * | 2016-08-01 | 2018-11-30 | 上海超路自动化设备有限公司 | A kind of automation integrated equipment handling inlet manifold |
| CN106078199A (en) * | 2016-08-01 | 2016-11-09 | 上海超路自动化设备有限公司 | A kind of automation integrated equipment processing inlet manifold |
| CN106226008A (en) * | 2016-08-26 | 2016-12-14 | 青岛华涛汽车模具有限公司 | A kind of airtight cold plug in all-in-one |
| CN108982025B (en) * | 2016-08-26 | 2020-04-28 | 青岛华涛汽车模具有限公司 | All-in-one machine with air tightness detection and metal sleeve cold insertion functions |
| CN108982025A (en) * | 2016-08-26 | 2018-12-11 | 青岛华涛汽车模具有限公司 | A kind of all-in-one machine having both airtight detection and the cold plugging function of metallic sheath |
| CN106226008B (en) * | 2016-08-26 | 2018-09-28 | 青岛华涛汽车模具有限公司 | A kind of airtight cold plug in all-in-one machine |
| CN106945296A (en) * | 2017-04-24 | 2017-07-14 | 苏州科技大学 | Inlet manifold assembling test production system |
| CN107862237A (en) * | 2017-11-29 | 2018-03-30 | 德盛镁汽车部件（芜湖）有限公司 | A kind of parts two-dimensional code scanning fail-safe system |
| CN108145411A (en) * | 2017-12-29 | 2018-06-12 | 博格华纳排放***（宁波）有限公司 | EGR valve assembling line and its assembly method |
| CN108145411B (en) * | 2017-12-29 | 2024-04-05 | 博格华纳排放***（宁波）有限公司 | EGR valve assembly production line and assembly method thereof |
| CN108458834A (en) * | 2018-03-27 | 2018-08-28 | 苏州科技大学 | Manifold assembles p-wire and test method |
| CN108458834B (en) * | 2018-03-27 | 2024-04-26 | 苏州科技大学 | Engine manifold assembly test line and test method |
| CN110494035A (en) * | 2018-05-15 | 2019-11-22 | Juki株式会社 | Production system, mounting device, production method |
| CN109117908A (en) * | 2018-07-05 | 2019-01-01 | 安徽胜利精密制造科技有限公司 | Material frame two dimensional code trace-back technique |
| CN109884998A (en) * | 2019-02-19 | 2019-06-14 | 保定智通自动化技术有限公司 | Traceable quality control system |
| CN112222690A (en) * | 2020-09-30 | 2021-01-15 | 中石化第四建设有限公司 | Method for establishing pipeline weld joint management information |
| CN112222690B (en) * | 2020-09-30 | 2022-08-30 | 中石化第四建设有限公司 | Method for establishing pipeline weld joint management information |
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