CN103949703A - Device for milling groove of saddle-type pipe joint - Google Patents

Device for milling groove of saddle-type pipe joint Download PDF

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Publication number
CN103949703A
CN103949703A CN201410176238.XA CN201410176238A CN103949703A CN 103949703 A CN103949703 A CN 103949703A CN 201410176238 A CN201410176238 A CN 201410176238A CN 103949703 A CN103949703 A CN 103949703A
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China
Prior art keywords
pipe joint
saddle
contained
bevel gear
casing
Prior art date
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CN201410176238.XA
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Chinese (zh)
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CN103949703B (en
Inventor
裴志刚
秦涌文
袁晓真
赵健
朱理明
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Jiang Lian heavy industry group Limited by Share Ltd
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JIANGLIAN HEAVY INDUSTRY Co Ltd
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Priority to CN201410176238.XA priority Critical patent/CN103949703B/en
Publication of CN103949703A publication Critical patent/CN103949703A/en
Application granted granted Critical
Publication of CN103949703B publication Critical patent/CN103949703B/en
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Abstract

The invention discloses a device for milling a groove of a saddle-type pipe joint. The device is a clamping tool designed for a common vertical milling machine and is used for solving the problem that a groove of a saddle-type pipe joint cannot be machined through milling by virtue of a conventional milling machine. The device is stable in use performance, wide in application range, high in efficiency, simple and compact in structure and convenient to operate; the machined groove of the saddle-type pipe joint is high in surface precision and roughness.

Description

The device of milling saddle-shape pipe joint groove
Technical field
The technology that the present invention relates to the processing of boiler saddle-shape pipe joint, is specifically related to a kind of device that utilizes plain-milling machine processing and milling saddle-shape pipe joint groove.
Background technology
At present, in boiler and chemical products, there are a large amount of gardens tubular parts, as drum, header etc.On these parts, be welded with the pipe joint of different specification size.Pipe joint contacts and is saddle-shape with garden tubular parts outer surface.Saddle-shape pipe joint is a kind of straddling type pipe union piece in drum, header and the pressure vessel product being common on boiler product, and its shape is that wherein the saddle-shape intersection shape matching with drum, header, pressure vessel external diameter need be processed in one end; We have designed a kind of saddle-shape pipe joint bevel apparatus, can process saddle-shape pipe joint groove on milling machine, have started the precedent of processing saddle nozzle on milling machine.
Summary of the invention
The object of the present invention is to provide a kind of device that can process saddle-shape pipe joint groove on milling machine.
The object of the present invention is achieved like this: it comprises base plate, casing, worm gear, pressing plate, motor, eccentric adjustable mechanism, fixed support, bevel gear one and bevel gear two, described casing is contained on base plate by pressing plate, mounted motor on casing left plate, described main shaft is supported by the lateral shaft bearing assembly of casing, main shaft is provided with worm gear, described motor is provided with motor pulley, motor pulley is connected with the belt pulley on worm screw by belt, worm screw is meshed with the worm gear being contained on main shaft, main shaft right-hand member has been installed scroll chuck, main shaft left end has been installed bevel gear one, eccentric adjustable mechanism is arranged on casing, bevel gear one is meshed with the bevel gear two being contained on the minor axis of eccentric adjustable mechanism, connecting rod one end is contained on eccentric adjustable mechanism, the other end is contained in support bracket fastened axle, fixed support is arranged on base plate.
Described casing can be free to slide and do regular linear reciprocating motion on base plate.
Described main shaft is supported by casing lateral shaft bearing assembly, and the worm screw that the worm gear above it is supported by casing longitudinal axis bearing assembly drives.Described eccentric adjustable mechanism is that adjusting screw meets eccentric requirement.Described device is by T-shaped screw rod, base plate to be fixed on the workbench of lathe.
Eccentric adjustable mechanism principle of the present invention: install bevel gear two another end mill of axle T-shaped chute, T-shaped slide block is contained in T-shaped chute, T-shaped slide block is connected with connecting rod again simultaneously, T-shaped slide block is by connecting rod, to regulate the eccentric distance of it and axle, the other end of connecting rod is arranged on fixed support, thereby utilize eccentric rotary, connecting rod drives casing to do the reciprocating motion of straight line, drive like this pipe joint not only to rotate but also do straight reciprocating motion, the relative pipe joint of cutter has just formed the cutting of saddle type curve.If Fig. 4 is theoretical intersection and the actual intersection comparison that utilizes this principle to form, can find out the feasibility of this eccentric center principle.
The course of work of the present invention is: first this device is lifted on the workbench of corresponding vertical milling, with T-shaped screw rod, this device base plate is pressed on workbench again, repacking is put with milling machine table clamping firm, guarantee that the center of main shaft is parallel with machine-tool platform traverse feed direction.The screw rod of eccentric adjustment governor motion, makes the high low head value of eccentricity value and saddle-shape pipe joint identical.Corresponding milling machine cutterhead clamping, on machine tool chief axis, is adjusted to the angle required with pipe joint groove.Pipe joint is placed on scroll chuck and is clamped, start the upper motor of this device and board main shaft, platen is done course feed motion can process the saddle nozzle pipe joint that meets drawing requirement.
The present invention be directed to the grip device of the saddle-shape the processed pipe joint groove of vertical knee-type milling machine design, having realized cutter rotates, workpiece rotates and makes regular linear reciprocating motion, and platen drives fixture to do to enter normally tool backlash movement, can process the pipe joint with saddle nozzle.Serviceability of the present invention is stable, and applied widely, efficiency is high, simple and compact for structure, easy to operate, and the saddle-shape pipe joint groove surface accuracy, the roughness that process are high.The present invention has following features:
1, solved and can not process the problem of saddle nozzle on milling machine.
2, surperficial crudy and the production efficiency thereof of saddle nozzle have been improved.
3, this saddle-shape milling fixture can be processed caliber≤Φ 300, the pipe joint below wall thickness≤30 (can meet factory's required product requirement).
Accompanying drawing explanation
Fig. 1 is the front view of milling saddle-shape pipe joint bevel apparatus.
Fig. 2 is the top view of milling saddle-shape pipe joint bevel apparatus.
Fig. 3 is the left view of milling saddle-shape pipe joint bevel apparatus.
Fig. 4 is intersection comparison diagram.
Scroll chuck 2, worm gear 3, worm screw 4, belt pulley in the drawings 1, ?5, main shaft 6, pressing plate 7, bevel gear 1, casing 9, motor 10, base plate 11, bevel gear 2 12, eccentric adjustable mechanism 13, connecting rod 14, axle 15, fixed support.
The specific embodiment
For the ease of understanding, below in conjunction with Fig. 1, Fig. 2, Fig. 3 and specific embodiment, the invention will be further described:
In conjunction with Fig. 1, Fig. 2, Fig. 3, the present invention includes base plate 10, casing 8, worm gear 2, pressing plate 6, motor 9, eccentric adjustable mechanism 12, fixed support 15, bevel gear 1 and bevel gear 2 11, described casing 8 is contained on base plate 10 by pressing plate 6, and can on base plate 10, be free to slide, mounted motor 9 on casing 8 left plates, described main shaft 5 is supported by the lateral shaft bearing assembly of casing 8, main shaft 5 is provided with worm gear 2, described motor 9 is provided with motor pulley, motor pulley is connected with the belt pulley 4 on worm screw 3 by belt, worm screw 3 is meshed with the worm gear 2 being contained on main shaft 5, main shaft 5 right-hand members have been installed scroll chuck 1, main shaft 5 left ends have been installed bevel gear 1, eccentric adjustable mechanism 12 is arranged on casing 8, bevel gear 1 is meshed with the bevel gear 2 11 being contained on the minor axis of eccentric adjustable mechanism 12, connecting rod 13 one end are contained on eccentric adjustable mechanism 12, the other end is contained in the axle 14 of fixed support 15, fixed support 15 is arranged on base plate 10.
At another end mill of axle of the installation bevel gear 2 11 of eccentric adjustable mechanism 12 T-shaped chute, T-shaped slide block is contained in T-shaped chute, T-shaped slide block is connected with connecting rod 13 again simultaneously, the other end of connecting rod 13 is arranged on fixed support 15.
The course of work: first device of the present invention is lifted on corresponding vertical milling platen, with T-shaped screw rod, base plate 10 of the present invention is pressed on workbench again, make device of the present invention and workbench clamping firm, guarantee that the center of main shaft 5 is parallel with machine-tool platform traverse feed direction.The screw rod of eccentric adjustment governor motion 12, makes the high low head value of eccentricity value and pipe joint saddle-shape identical.Corresponding milling machine cutterhead is contained on machine tool chief axis, adjusts the angle corresponding with pipe joint groove.Pipe joint is placed on scroll chuck 1 and is clamped, start the motor 9 on device of the present invention, restart board main shaft, platen is done course feed motion can process the pipe joint with saddle nozzle that meets drawing requirement.

Claims (4)

1. the device of a milling saddle-shape pipe joint groove, comprise base plate, casing, worm gear, pressing plate, motor, eccentric adjustable mechanism, fixed support, bevel gear one and bevel gear two, described casing is contained on base plate by pressing plate, mounted motor on casing left plate, described main shaft is supported by the lateral shaft bearing assembly of casing, main shaft is provided with worm gear, described motor is provided with motor pulley, motor pulley is connected with the belt pulley on worm screw by belt, worm screw is meshed with the worm gear being contained on main shaft, main shaft right-hand member has been installed scroll chuck, main shaft left end has been installed bevel gear one, eccentric adjustable mechanism is arranged on casing, bevel gear one is meshed with the bevel gear two being contained on the minor axis of eccentric adjustable mechanism, connecting rod one end is contained on eccentric adjustable mechanism, the other end is contained in support bracket fastened axle, fixed support is arranged on base plate.
2. the device of milling saddle-shape pipe joint groove according to claim 1, is characterized in that described casing can be free to slide on base plate.
3. the device of milling saddle-shape pipe joint groove according to claim 1, it is characterized in that at another end mill of axle of the installation bevel gear two of eccentric adjustable mechanism T-shaped chute, T-shaped slide block is contained in T-shaped chute, T-shaped slide block is connected with connecting rod again simultaneously, and the other end of connecting rod is arranged on fixed support.
4. the device of milling saddle-shape pipe joint groove according to claim 1, is characterized in that described device is by T-shaped screw rod, base plate to be fixed on the workbench of lathe.
CN201410176238.XA 2014-04-29 2014-04-29 The device of milling saddle-shape pipe joint groove Active CN103949703B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410176238.XA CN103949703B (en) 2014-04-29 2014-04-29 The device of milling saddle-shape pipe joint groove

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410176238.XA CN103949703B (en) 2014-04-29 2014-04-29 The device of milling saddle-shape pipe joint groove

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CN103949703A true CN103949703A (en) 2014-07-30
CN103949703B CN103949703B (en) 2016-03-30

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105081424A (en) * 2015-09-21 2015-11-25 蓬莱巨涛海洋工程重工有限公司 Automatic pipe saddle opening processing device
CN108213961A (en) * 2018-02-09 2018-06-29 阿美科福斯特惠勒动力机械有限公司 A kind of saddle bevel apparatus
CN110142638A (en) * 2019-06-19 2019-08-20 江联重工集团股份有限公司 A kind of numerical control processing saddle-shaped pipe joint bevel apparatus
CN112222497A (en) * 2020-10-21 2021-01-15 一重集团大连核电石化有限公司 Method for processing large conical adapter space curved surface on three-axis linkage milling machine

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4709455A (en) * 1984-03-23 1987-12-01 D'andrea S.P.A. Milling and drilling head for a machine tool
JPS63207505A (en) * 1987-02-20 1988-08-26 Shibaura Eng Works Co Ltd Beveling device
CN2756382Y (en) * 2004-11-29 2006-02-08 盐城市机床有限公司 Low speed rotary device for machining cylindrical cam groove
CN201046531Y (en) * 2007-04-10 2008-04-16 刘凤兰 Digital display boring and milling machine stepless feeding gear box
CN101486168A (en) * 2009-02-12 2009-07-22 山西斯普瑞机械制造有限公司 Automatic sand-blasting machine for combing roller
CN203266223U (en) * 2013-05-29 2013-11-06 滕州万户数控设备有限公司 Swinging rotary fixture of numerical-control machine tool
CN203900578U (en) * 2014-04-29 2014-10-29 江联重工股份有限公司 Device for milling saddle-type pipe joint groove

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4709455A (en) * 1984-03-23 1987-12-01 D'andrea S.P.A. Milling and drilling head for a machine tool
JPS63207505A (en) * 1987-02-20 1988-08-26 Shibaura Eng Works Co Ltd Beveling device
CN2756382Y (en) * 2004-11-29 2006-02-08 盐城市机床有限公司 Low speed rotary device for machining cylindrical cam groove
CN201046531Y (en) * 2007-04-10 2008-04-16 刘凤兰 Digital display boring and milling machine stepless feeding gear box
CN101486168A (en) * 2009-02-12 2009-07-22 山西斯普瑞机械制造有限公司 Automatic sand-blasting machine for combing roller
CN203266223U (en) * 2013-05-29 2013-11-06 滕州万户数控设备有限公司 Swinging rotary fixture of numerical-control machine tool
CN203900578U (en) * 2014-04-29 2014-10-29 江联重工股份有限公司 Device for milling saddle-type pipe joint groove

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105081424A (en) * 2015-09-21 2015-11-25 蓬莱巨涛海洋工程重工有限公司 Automatic pipe saddle opening processing device
CN105081424B (en) * 2015-09-21 2018-04-13 蓬莱巨涛海洋工程重工有限公司 A kind of tubing saddle port automatic machining device
CN108213961A (en) * 2018-02-09 2018-06-29 阿美科福斯特惠勒动力机械有限公司 A kind of saddle bevel apparatus
CN110142638A (en) * 2019-06-19 2019-08-20 江联重工集团股份有限公司 A kind of numerical control processing saddle-shaped pipe joint bevel apparatus
CN112222497A (en) * 2020-10-21 2021-01-15 一重集团大连核电石化有限公司 Method for processing large conical adapter space curved surface on three-axis linkage milling machine
CN112222497B (en) * 2020-10-21 2022-09-13 一重集团大连核电石化有限公司 Method for processing large conical adapter space curved surface on three-axis linkage milling machine

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Inventor after: Pei Zhigang

Inventor after: Qin Yongwen

Inventor after: Yuan Xiaozhen

Inventor after: Zhao Jian

Inventor after: Zhu Liming

Inventor after: Qin Bing

Inventor after: Guo Dongfang

Inventor before: Pei Zhigang

Inventor before: Qin Yongwen

Inventor before: Yuan Xiaozhen

Inventor before: Zhao Jian

Inventor before: Zhu Liming

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Address after: 330000 Nanchang national high tech Industrial Development Zone, Jiangxi torch street, No. 125

Patentee after: Jiang Lian heavy industry group Limited by Share Ltd

Address before: 330000 Nanchang national high tech Industrial Development Zone, Jiangxi torch street, No. 125

Patentee before: Jianglian Heavy Industry Co., Ltd.