CN103941669A - Novel dry quenching data processing and prewarning device - Google Patents
Novel dry quenching data processing and prewarning device Download PDFInfo
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- CN103941669A CN103941669A CN201410112725.XA CN201410112725A CN103941669A CN 103941669 A CN103941669 A CN 103941669A CN 201410112725 A CN201410112725 A CN 201410112725A CN 103941669 A CN103941669 A CN 103941669A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a novel dry quenching data processing and prewarning device. The novel dry quenching data processing and prewarning device comprises a database. The database is connected with a communication server, the communication server is connected with a data processing and predicting module, the data processing and predicting module is connected with an OPC server, and the OPC server is connected with a distributed control system. By the adoption of the device, real-time prediction of dry quenching production data is achieved, and operators on the scene can conveniently know the production status in time and conduct prewarning. Compared with the dry quenching production data and real-time indexes, prediction data which are not within an index limitation range are warned, the operators on the scene can conveniently adjust the control thought in time, and therefore accidents are reduced. The novel dry quenching data processing and prewarning device has the advantages of being simple and compact in structure, low in manufacturing cost and easy and convenient to use.
Description
Technical field
The present invention relates to a kind of prior-warning device, specifically a kind of New-style Coke Dry Quenching data processing and prior-warning device.
Background technology
Dry Quenching Technology is the committed step of metallurgical engineering, to the accurate control of this technology, can improve production efficiency and product quality, and reduce pollutant emission.Along with industry spot automatization level improves gradually, the impact of the normal production of the real-time response of data on industry and operation is more and more important.PLC equipment gathers every numerical value and the index at commercial production scene, and upload and save data by OPC host-host protocol, indices and real time data need to be processed in time and turn back in operation interface, thereby convenient operation personnel operate in time, data prediction can facilitate the antedating response of field staff to industrial situations accurately in real time simultaneously, enhance productivity, reduce accident rate.
Summary of the invention
The object of this invention is to provide a kind of New-style Coke Dry Quenching data processing and prior-warning device, can solve production efficiency and product quality low, can not be in real time the problem of deal with data accurately.
The present invention for achieving the above object, be achieved through the following technical solutions: comprise database, database is connected with communication server, communication server is connected with data processing and prediction module, data processing is connected with opc server with prediction module, and opc server is connected with scattered control system.
In order further to realize object of the present invention, can also be by the following technical solutions: described data processing and prediction module comprise arm processor, arm processor connects respectively TPC interface two, UI circuit, DDR2RAM, power reset circuit, RS232 interface, NANDFlash circuit, RS232/485 interface, TPC interface one, TPC interface one is connected with communication server, and TPC interface two is connected with opc server.The connected mode of the TPC interface one of described communication server and data processing and prediction module is wireless connections.The TPC interface two of described data processing and prediction module is wireless connections with the connected mode of opc server.
The invention has the advantages that: the present invention has realized the real-time estimate to dry coke quenching production data, be convenient to site operation personnel and understand in time production status, and carry out and give warning in advance; The present invention contrasts dry coke quenching production data and real-time index, to not reporting to the police in the predicted data of index limited field, is convenient to site operation personnel and adjusts in time control thinking, and minimizing accident occurs.The present invention also has advantages of compactness simple for structure, cheap for manufacturing cost and easy to use.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of data processing of the present invention and prediction module.
In accompanying drawing: the 1st, database 2 is that TPC interface 1 is that communication server 4 is that data processing and prediction module 5 are that opc server 6 is that scattered control system 7 is that RS232/485 interface 8 is that TPC interface 29 is that UI circuit 10 is that arm processor 11 is that DDR2RAM 12 is that power reset circuit 13 is that RS232 interface 14 is NANDFlash circuit.
Embodiment
A kind of New-style Coke Dry Quenching data processing and prior-warning device, as shown in Figure 1 and Figure 2, comprise database 1, database 1 is connected with communication server 3, communication server 3 is connected with data processing and prediction module 4, data processing is connected with opc server 5 with prediction module 4, and opc server 5 is connected with scattered control system 6.Described data processing and prediction module 4 comprise arm processor 10, arm processor 10 connects respectively TPC interface 28, UI circuit 9, DDR2RAM11, power reset circuit 12, RS232 interface 13, NANDFlash circuit 14, RS232/485 interface 7, TPC interface 1, TPC interface 1 is connected with communication server 3, and TPC interface 28 is connected with opc server 5.Described communication server 3 is wireless connections with the connected mode of the TPC interface 1 of data processing and prediction module 4.The TPC interface 28 of described data processing and prediction module 4 is wireless connections with the connected mode of opc server 5.Described data processing and prediction module 4 gather the data on opc server 5, process and the real-time production data index of prediction industry spot, and provide in time alarm; Arm processor 10 is responsible for supervision and the control of whole communication converter.
Data acquisition and the Forecasting Methodology of a kind of New-style Coke Dry Quenching data processing of the present invention and prior-warning device realize by following steps:
1. operational system, power reset circuit 12 provides the work of system modules needed power supply, solidification software code in operation NANDFlash circuit 14;
2. utilize data processing and prediction module 4 to carry out parameter configuration, comprise IP address, device name, server identification, the username and password of service; The label that OPC gathers is called the roll, data type; Maximum configuration collection point, the equipment of allowing of equipment allows image data type;
3. scattered control system 6 is issued to OPC client data acquisition module by TCP interface 28 configuration file, and moves opc server 5 and data processing and prediction module 4;
4. data processing and prediction module 4 are carried out data processing to the data in real-time data base, and by model bank, prediction dry coke quenching index;
5. predicted data and real time data are sent to communication server 3;
6. the data that obtain are sent to database 1 by communication server 3;
7. analysis result is offered to on-the-spot operating personnel or remote transmission to person skilled.
Described data processing and prediction module 4 are processed and are predicted that the real-time production data index of industry spot comprises the following steps:
A, data processing and prediction module 4 detect opc server 5 states;
B, data processing and prediction module 4 are utilized mathematical model rejecting abnormalities data, and by mathematical algorithm, the index of correlation value of prediction real time data;
The communication state of c, detection data processing and prediction module 4 and communication server 3, if communication is normal, data upload is to database 1; If communication state is abnormal, equipment, by gathered data buffer storage, is waited for data re-transmitting;
After d, communication recover, system is by the data cached communication server 3 that is uploaded to;
E, communication server 3 data backups are to background data base 1;
F, analysis result is offered to on-the-spot operating personnel or remote transmission to person skilled.
TPC interface 1 and TPC interface 28 can be conveniently by device predicted result by being wirelessly transmitted in one-level field control system, convenient operation personnel make response in time, enhance productivity.Described UI circuit 9 configures pilot lamp, and after system arranges successfully, UI circuit 9 shows configuration successful by this pilot lamp.ARM microprocessor 10 is responsible for supervision and the control of communication.Power reset circuit 12 provides power supply and reseting logic for ARM microprocessor 10.DDR2RAM11 moves memory headroom is provided for system.NANDFlash14, as external memory storage, solidifies code for system, and power down save data provides storage space.Data processing and prediction module 4 can configure Information Monitoring, facility information and communication information, and can online fetch equipment configuration information.Data processing and prediction module 4 gather the OPC SERVER data taking PLC as representative on industry control network by OPC agreement, and carry out data processing according to the data rule of response, Exception Filter data, set up corresponding mathematical model real-time estimate dry coke quenching index, and each index is given warning in advance, early warning information is sent in staff's operation interface simultaneously.Data processing and prediction module 4, by resolving configuration file, obtain configuration information.The present invention has realized the real-time estimate to dry coke quenching production data, is convenient to site operation personnel and understands in time production status, and carry out and give warning in advance; The present invention contrasts dry coke quenching production data and real-time index, to not reporting to the police in the predicted data of index limited field, is convenient to site operation personnel and adjusts in time control thinking, and minimizing accident occurs.The present invention also has advantages of compactness simple for structure, cheap for manufacturing cost and easy to use.
Technical scheme of the present invention is not restricted in the scope of embodiment of the present invention.The present invention not technology contents of detailed description is known technology.
Claims (4)
1. a New-style Coke Dry Quenching data processing and prior-warning device, it is characterized in that: comprise database (1), database (1) is connected with communication server (3), communication server (3) is connected with data processing and prediction module (4), data processing is connected with opc server (5) with prediction module (4), and opc server (5) is connected with scattered control system (6).
2. a kind of New-style Coke Dry Quenching data processing according to claim 1 and prior-warning device, it is characterized in that: described data processing and prediction module (4) comprise arm processor (10), arm processor (10) connects respectively TPC interface two (8), UI circuit (9), DDR2RAM (11), power reset circuit (12), RS232 interface (13), NANDFlash circuit (14), RS232/485 interface (7), TPC interface one (2), TPC interface one (2) is connected with communication server (3), TPC interface two (8) is connected with opc server (5).
3. a kind of New-style Coke Dry Quenching data processing according to claim 2 and prior-warning device, is characterized in that: described communication server (3) is wireless connections with the connected mode of the TPC interface one (2) of data processing and prediction module (4).
4. a kind of New-style Coke Dry Quenching data processing according to claim 2 and prior-warning device, is characterized in that: the TPC interface two (8) of described data processing and prediction module (4) is wireless connections with the connected mode of opc server (5).
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| CN201410112725.XA CN103941669A (en) | 2014-03-25 | 2014-03-25 | Novel dry quenching data processing and prewarning device |
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| CN201410112725.XA CN103941669A (en) | 2014-03-25 | 2014-03-25 | Novel dry quenching data processing and prewarning device |
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| CN101928579A (en) * | 2009-06-19 | 2010-12-29 | 中冶成工上海五冶建设有限公司 | Installing method of dry quenching fire automatic alarm system |
| CN102495642A (en) * | 2011-12-05 | 2012-06-13 | 济南钢铁股份有限公司 | Dry quenching automatic control system of coke dry quenching furnace and control method thereof |
| CN103064382A (en) * | 2012-12-21 | 2013-04-24 | 南京富岛信息工程有限公司 | Optical proximity correction (OPC) embedded-type remote data collecting system and method based on ARM framework |
| CN202929421U (en) * | 2012-11-09 | 2013-05-08 | 大连宝信起重技术有限公司 | Unmanned control equipment for coke dry quenching lifting machine |
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2014
- 2014-03-25 CN CN201410112725.XA patent/CN103941669A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101887255A (en) * | 2009-05-14 | 2010-11-17 | 宝山钢铁股份有限公司 | Real-time data transmission device and method thereof |
| CN101928579A (en) * | 2009-06-19 | 2010-12-29 | 中冶成工上海五冶建设有限公司 | Installing method of dry quenching fire automatic alarm system |
| CN201654503U (en) * | 2009-10-12 | 2010-11-24 | 浙江艾博申科控制技术有限公司 | Energy-saving network universal controller |
| CN102495642A (en) * | 2011-12-05 | 2012-06-13 | 济南钢铁股份有限公司 | Dry quenching automatic control system of coke dry quenching furnace and control method thereof |
| CN202929421U (en) * | 2012-11-09 | 2013-05-08 | 大连宝信起重技术有限公司 | Unmanned control equipment for coke dry quenching lifting machine |
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