CN103934084A - Energy-saving crusher started by inertia wheel - Google Patents
Energy-saving crusher started by inertia wheel Download PDFInfo
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- CN103934084A CN103934084A CN201410157270.3A CN201410157270A CN103934084A CN 103934084 A CN103934084 A CN 103934084A CN 201410157270 A CN201410157270 A CN 201410157270A CN 103934084 A CN103934084 A CN 103934084A
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Abstract
The invention discloses an energy-saving starting crusher. A driving machine is used for driving the crusher through an energy-saving starting device, wherein the energy-saving starting device comprises at least one single-stage inertia wheel unit; the single-stage inertia wheel unit is formed by assembly of inertia wheels, shafts and transmission wheels; the shafts penetrate through the inertia wheels, and are fixed; the transmission wheels are respectively assembled at two ends of the shafts; bearing seats are arranged between the inertia wheels and the transmission wheels. By using the energy-saving starting crusher, the phenomenon of a large material for petty use of the crusher can be effectively changed; electric charge is reduced by about 40%; the impact to a power grid is reduced; power factor of the power grid is improved, so that a motor operates in an efficient area closely; the energy-saving starting crusher is high in popularization and application values.
Description
Technical field
The invention belongs to a kind of disintegrating machine, particularly a kind of starting drive of jaw crusher.
Background technology
It is broken that jaw crusher is commonly called as Hubei Province, has another name called tiger mouth.By moving jaw and two jaws of quiet jaw, form crusher chamber, two jaw movements of simulated animal and complete the disintegrating machine of material crushing operation.The medium size that is widely used in various ores and bulk materials in the industries such as mine, smelting, building materials, highway, railway, water conservancy and chemical industry is broken.The high compressive strength of material of being broken is 320Mpa.Hubei Province is broken is driven by motor belt wheel and the eccentric shaft that connects firmly with it while rotating, and drives moving jaw to do plane complicated motion, utilizes the relative motion of moving, determining between jaw to realize material crusher.Driving member eccentric shaft is the main shaft of disintegrating machine, receives huge bending power, adopts high-carbon steel manufacture.The fine finishining of eccentric part palpus, heat treatment, bearing lining tile Babbitt Metal.Eccentric shaft one end dress belt wheel, other end dress flywheel.Disintegrating machine is starting under load, and its staring torque is larger, so immediate current is larger while starting.In order to guarantee the startup of disintegrating machine safety and steady, selected the motor of relatively high power, in fact, normally work time institute's wasted work rate of disintegrating machine only has 60% left and right of motor rated power.For making motor obtain enough staring torques, must form the phenomenon of " low load with strong power ".
Through Chinese publication retrieval, do not find the scheme identical with present patent application.
Summary of the invention:
The object of the invention is to; A kind of disintegrating machine energy conservation starting device is proposed.
I open rubble field nearly 20 years, have recently the function of transmission, startup, storage kinetic energy according to flying wheel, expect the method, adopt and add step by step the straight warp of large drive wheel, form the way of accelerating step by step, and debugging, succeeds repeatedly.
Energy conservation starting disintegrating machine of the present invention, comprises driven machine, disintegrating machine, it is characterized in that: driven machine drives disintegrating machine by energy conservation starting device, and described energy conservation starting device, comprises and be no less than a single-stage flying wheel cell formation; Described single-stage flying wheel unit, consists of flying wheel, axle, drive combination, and its axle is also fixed through flying wheel, and drive is equipped with respectively at the two ends of axle; Between flying wheel and drive, be provided with bearing block; During use, by bearing block, be fixed on pedestal.Described energy conservation starting device, preferably consists of two single-stage flying wheel unit combination.For the larger disintegrating machine of power, the flywheel of its disintegrating machine also can be used as drive, separately adds a set of energy conservation starting device, and forms dual drive system; Its energy-saving effect is better.
The present invention compared with prior art its beneficial effect is:
1, effectively changed the phenomenon of disintegrating machine " low load with strong power ";
2, save the electricity charge approximately 40%;
3, reduce the impact to electrical network, improved the power factor of electrical network,
4, motor is approached more in the operation of efficient district;
5, it has application value widely.
Accompanying drawing explanation
Fig. 1---single-stage crushing machine energy conservation starting device schematic diagram
Fig. 2---two stage crusher energy conservation starting device schematic diagram
Fig. 3---single-stage flying wheel starts energy efficient comminution machine schematic diagram
Fig. 4---two-stage flying wheel starts energy efficient comminution machine schematic diagram
In figure: driving wheel (1), first order drive (2), second level drive (3), third level drive (4), fourth stage drive (5), pedestal (6), bearing block (7), disintegrating machine belt pulley (8), driving-belt (9), driven machine (10), disintegrating machine (11), first order flying wheel (A), second level flying wheel (B), disintegrating machine flying wheel (C), axle (12).
The specific embodiment:
Below in conjunction with accompanying drawing, the invention will be further described, but embodiments of the present invention are not limited to this.
As Figure 1-4, driving wheel of the present invention (1), first order drive (2), second level drive (3), third level drive (4), fourth stage drive (5), pedestal (6), bearing block (7), disintegrating machine belt pulley (8), driving-belt (9), driven machine (10), disintegrating machine (11), first order flying wheel (A), second level flying wheel (B), disintegrating machine flying wheel (C), axle (12); All can adopt the manufacture of prior art or buy and obtain.Driven machine (10) but motor or diesel engine, gasoline engine etc.
As shown in Figure 1-2, disintegrating machine energy conservation starting device of the present invention, is characterized in that: comprise and be no less than a single-stage flying wheel cell formation; Described single-stage flying wheel unit, is constituted by the first flying wheel (A), axle (12), drive (2), drive (3), and its axle is also fixed through flying wheel, and drive (2), drive (3) are equipped with respectively in the two ends of axle; Between flying wheel and drive, be provided with bearing block (7); During use, by bearing block (7), be fixed on pedestal (6).Preferably by two single-stage flying wheel unit combination, formed.
As Figure 1-4, energy conservation starting disintegrating machine of the present invention, comprises driven machine, disintegrating machine, it is characterized in that: driven machine drives disintegrating machine by energy conservation starting device, and described energy conservation starting device, comprises and be no less than a single-stage flying wheel cell formation; Described single-stage flying wheel unit, is constituted by the first flying wheel (A), axle (12), drive (2), drive (3), and its axle is also fixed through flying wheel, and drive (2), drive (3) are equipped with respectively in the two ends of axle; Between flying wheel and drive, be provided with bearing block (7); During use, by bearing block (7), be fixed on pedestal (6).Described energy conservation starting device, preferably consists of two single-stage flying wheel unit combination.
The best specific embodiments of the present invention:
As shown in Figure 4, the present invention is as follows with the actual service condition of two-stage energy conservation starting disintegrating machine:
I open rubble field nearly 20 years, have recently the function of transmission, startup, storage kinetic energy according to flying wheel, expect the method, adopt and add step by step the straight warp of large drive wheel, form the way of accelerating step by step, and debugging, succeeds repeatedly; Obtain this preferred plan.
The all parts of the present invention all can adopt the manufacture of prior art or buy and obtain, and adopt the carrying out of prior art to assemble.
Select disintegrating machine (11) jaw crusher, model PE400 * 600; Output 15-60 ton/time; First wife's motor power (output) 30KW.Through repetition test confirm with 18.5KW motor just can be steadily, startup fast, normally move; Driven machine (10) is used 18.5KW motor instead; Driving wheel (1) directly through 1600 ㎜;
Two-stage energy conservation starting device; By first order drive (2) directly through 240 ㎜, second level drive (3) directly through 300 ㎜, third level drive (4) directly through 320 ㎜; Fourth stage drive (5) directly through 360 ㎜; One-level flying wheel (A) 35KG, secondary inertial flywheel (B) 50KG, bearing block (7), employing prior art are installed, and are fixed on pedestal (6);
With driving-belt (9), the driving wheel (1) of driven machine (motor) (10) is connected with two-stage energy conservation starting device first order drive (2), the fourth stage drive (5) of two-stage energy conservation starting device connects with the belt pulley (8) of disintegrating machine (11).
More than assemble complete can use,
Through the production and application more than 3 years, through the starting up of several thousand times, normally produce, obtained the good effect of economizing on electricity more than 40%.From practice, to apply extremely successfully, it not only economizes on electricity, and has changed the phenomenon of disintegrating machine " low load with strong power "; Reduced the impact to electrical network, improved the power factor of electrical network, motor is approached more in the operation of efficient district; It has application value widely.
Claims (2)
1. an energy conservation starting disintegrating machine, comprises driven machine, disintegrating machine, it is characterized in that: driven machine drives disintegrating machine by energy conservation starting device, and described energy conservation starting device, comprises and be no less than a single-stage flying wheel cell formation; Described single-stage flying wheel unit, consists of flying wheel, axle, drive combination, and its axle is also fixed through flying wheel, and drive is equipped with respectively at the two ends of axle; Between flying wheel and drive, be provided with bearing block; During use, by bearing block, be fixed on pedestal.
2. energy conservation starting disintegrating machine according to claim 1, is characterized in that: described energy conservation starting device, consists of two single-stage flying wheel unit combination.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410157270.3A CN103934084A (en) | 2014-04-18 | 2014-04-18 | Energy-saving crusher started by inertia wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410157270.3A CN103934084A (en) | 2014-04-18 | 2014-04-18 | Energy-saving crusher started by inertia wheel |
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|---|---|
| CN103934084A true CN103934084A (en) | 2014-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410157270.3A Pending CN103934084A (en) | 2014-04-18 | 2014-04-18 | Energy-saving crusher started by inertia wheel |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104455281A (en) * | 2014-11-25 | 2015-03-25 | 广西贺州弘任机械节能科技有限公司 | Balance weight inertia energy saving speed reducer and crusher of balance weight inertia energy saving speed reducer |
| CN108187851A (en) * | 2017-12-22 | 2018-06-22 | 杨同基 | A kind of animal husbandry feed processing processing unit |
| US11517913B2 (en) | 2017-12-04 | 2022-12-06 | Goldcorp Inc. | Low energy process for metal extraction |
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| US4073445A (en) * | 1976-12-01 | 1978-02-14 | S & S Corporation | Feeder crusher |
| US5708933A (en) * | 1995-10-20 | 1998-01-13 | Fuji Xerox Co., Ltd. | Drive apparatus for image carrier of image forming apparatus and image forming apparatus |
| CN2394712Y (en) * | 1999-10-21 | 2000-09-06 | 昆明茨坝矿山机械厂 | Energy saving drive device for jaw crusher |
| CN201137683Y (en) * | 2007-11-26 | 2008-10-22 | 唐铭 | Crusher energy conservation equipment |
| CN102029207A (en) * | 2009-09-28 | 2011-04-27 | 刘勇 | Electric direct-connecting hammer mill with inertia wheel |
| CN103511557A (en) * | 2012-06-28 | 2014-01-15 | 江苏金鼎动力科技有限公司 | Gear device with inertia structure |
| CN204107621U (en) * | 2014-04-18 | 2015-01-21 | 钟俊良 | Energy conservation starting disintegrating machine |
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2014
- 2014-04-18 CN CN201410157270.3A patent/CN103934084A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4073445A (en) * | 1976-12-01 | 1978-02-14 | S & S Corporation | Feeder crusher |
| US5708933A (en) * | 1995-10-20 | 1998-01-13 | Fuji Xerox Co., Ltd. | Drive apparatus for image carrier of image forming apparatus and image forming apparatus |
| CN2394712Y (en) * | 1999-10-21 | 2000-09-06 | 昆明茨坝矿山机械厂 | Energy saving drive device for jaw crusher |
| CN201137683Y (en) * | 2007-11-26 | 2008-10-22 | 唐铭 | Crusher energy conservation equipment |
| CN102029207A (en) * | 2009-09-28 | 2011-04-27 | 刘勇 | Electric direct-connecting hammer mill with inertia wheel |
| CN103511557A (en) * | 2012-06-28 | 2014-01-15 | 江苏金鼎动力科技有限公司 | Gear device with inertia structure |
| CN204107621U (en) * | 2014-04-18 | 2015-01-21 | 钟俊良 | Energy conservation starting disintegrating machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104455281A (en) * | 2014-11-25 | 2015-03-25 | 广西贺州弘任机械节能科技有限公司 | Balance weight inertia energy saving speed reducer and crusher of balance weight inertia energy saving speed reducer |
| US11517913B2 (en) | 2017-12-04 | 2022-12-06 | Goldcorp Inc. | Low energy process for metal extraction |
| CN108187851A (en) * | 2017-12-22 | 2018-06-22 | 杨同基 | A kind of animal husbandry feed processing processing unit |
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Application publication date: 20140723 |