CN103932357B - A kind of herbage job shop and processing technology thereof - Google Patents
A kind of herbage job shop and processing technology thereof Download PDFInfo
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- CN103932357B CN103932357B CN201410152581.0A CN201410152581A CN103932357B CN 103932357 B CN103932357 B CN 103932357B CN 201410152581 A CN201410152581 A CN 201410152581A CN 103932357 B CN103932357 B CN 103932357B
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Abstract
The present invention relates to a kind of herbage job shop and processing technology thereof, comprise circulating air dehumidifying, air drying room herbage being carried out to the air-dry process of hot blast, the porch in described circulating air dehumidifying, air drying room is connected with dehydration machine room, be provided with in described dehydration machine room to herbage carry out dewater chopping process split stem chopping track dehydrator, the exit in described circulating air dehumidifying, air drying room is connected with crushing packing machine room, the compressing-packing machine that the herbage after air-dry is directly packed is provided with in described crushing packing machine room, also be provided with in described crushing packing machine room and powdered process is carried out and the crushing packing unit of packing to air-dry rear herbage, this herbage processing technology can process herbage hay and grass meal.The present invention's pattern rational in infrastructure is advanced, and production efficiency is high, and adapt to large-scale production, cost of investment is low, high financial profit, great popularization.
Description
Technical field
The present invention relates to a kind of herbage job shop and processing technology thereof.
Background technology
The growth of forage grass and utilize by seasonal effect very large, winter forage grass withered and yellow, nutrient containing is few, domestic animal lacks grass and eats; The growth of warm season forage grass is vigorous, nutritious, and careless many domestic animals are unable to finish, and therefore in order to maximize favourable factors and minimize unfavourable ones, make full use of warm season forage grass, be processed into hay or making grass meal, saves livestock and poultry of feeding in the winter of scarce grass.Processing hay or grass meal can improve palatability, increase operation rate, as daghestan sweet clover has the special odor of cumarin, and apocleisis that domestic animal is slight, but the forage grass of the poultry institute eating that just gets married after making grass meal, thus expanded feed resource.Some tall and big herbages, crops tangerine bar and shrub etc., its stem stalk branch is thick and stiff.Livestock and poultry are difficult to search for food, and digestibility is not high, is processed into grass particle after crushed, just effectively improve the utilization rate of these feedstuffs.Herbage pellet only has about 1/4 of raw material hay volume, is convenient to storage and transport.
The mixed feed adding grass meal, to development animal husbandry, particularly develops save-grain animal husbandry significant.Use the feed adding grass meal can alleviate people and raise the contradiction of striving grain, give full play to the digestion potentiality of livestock and poultry, Appropriate application resources of grass and forage, obtain maximum remuneration with minimum feed.
Grass meal is added in mixed feed, can replenishing vitamins and replace partially protein feed, meet all kinds of livestock and poultry to the absorption characteristic of nutrient and need of production, thus greatly improve efficiency of feed utilization, reach saving feed, improve the object of the price of deed.China has a large population and a few land, and the grain for feed is limited, and other feed resource relative abundance, as the Green Grass of rising in recent years, a large amount of abundant crops tangerine bar, Value of Spartina Anglica, water hyacinth etc. can be processed into grass meal as feed resource.
From preservation nutrient angle, better to modulate green grass powder effect.Such as under natural drying condition, the nutrient loss of herbage often reaches 30%-50%, and carrotene loss is up to 90%.Dry or the hyperthermia drying according to artificial forced ventilation, then the nutrient loss of herbage can greatly reduce.General Loss is only 5%-10%, and carrotene loss is lower than 10%.If be processed into the storage of green grass powder in time, compared with other storage practices, the loss of its nutrient is minimum.Green grass powder has the features such as protein content is high, vitamin content is abundant.Be 16%-20% containing digestible protein, various total amino acid content is about 6%.Green grass powder is also containing lutein, and vitamin C, vitamin E, β vitamin, trace element and other biological active material, so by green grass powder as protein and vitamin supplement feed, its effect is better than fine fodder.
The basic demand that grass meal raw material should meet is: keep green, cauline leaf is complete, water content 8%-10%.
Dehydrating is most important link in herbage grass meal production, and according to the source of the energy dry in mow-drying process, substantially can be divided into three types, be namely the natural seasoning of the energy with solar energy; With the mixed dehydration seasoning that energy of the sun and chemical energy (or electric energy) are the energy; With the artificial seasoning controlling dry run completely that chemical energy is taken as the leading factor.Preferably by artificial seasoning or mixed dehydration seasoning in grass meal production.
Artificial quick high-temp drying equipment is introduced from the country such as Dutch, Japanese, French, these equipment yields are higher, but apparatus expensive, energy consumption is large, be not suitable with domestic grass meal need of production, the herbage of existing domestic development dries process equipment, and production yields poorly, and rely on the non-natural energy completely, be difficult to meet the demand that artificial drying processing grass meal produces assemblyization, industrialized development.
Be greater than the area of 300mm in annual rainfall, natural drying hay often can be subject to drenching of rainwater, thus causes going mouldy and rotting, and causes serious loss.Therefore, be all not suitable in China's most area the method adopting natural drying hay.Therefore, invent a kind of energy-efficient and meet hay and the grass meal processing facilities and equipment and processing technology of industrial scale development, significant, extremely urgent.
Summary of the invention
The present invention is directed to above-mentioned prior art Problems existing and make improvement, namely technical problem to be solved by this invention is to provide a kind of herbage job shop and processing technology thereof, dehydration can not only be carried out air-dry to herbage, but also the herbage after air-dry can be carried out to direct vacuum packaging process or carries out powdered process to the herbage after air-dry, hay and grass meal are provided.
In order to solve the problems of the technologies described above, a kind of technical scheme of the present invention is: a kind of herbage job shop, comprise circulating air dehumidifying, air drying room herbage being carried out to the air-dry process of hot blast, the porch in described circulating air dehumidifying, air drying room is connected with dehydration machine room, be provided with in described dehydration machine room to herbage carry out dewater chopping process split stem chopping track dehydrator, the exit in described circulating air dehumidifying, air drying room is connected with crushing packing machine room, the compressing-packing machine that the herbage after air-dry is directly packed is provided with in described crushing packing machine room, also be provided with in described crushing packing machine room and powdered process is carried out and the crushing packing unit of packing to air-dry rear herbage.
Further, described circulating air dehumidifying, air drying room comprises ring packing canopy, inside and outside ring wall and the top of described ring packing canopy are double-layer frame, the interior lateral surface of described double-layer frame is all coated with the transparent plastic sealed by ring packing canopy, the porch of described ring packing canopy is provided with feeding seal door, the exit of described ring packing canopy is provided with discharging hermatic door, circular catwalk in described ring packing canopy being furnished with several for what hold herbage dries frame, the air blast that several make to be formed in canopy quick flow is evenly equipped with in described ring packing canopy, the microwave applicator that several improve air themperature in canopy is evenly equipped with in described ring packing canopy, several dehumidifiers drained by water in air vapour in canopy are evenly equipped with in described ring packing canopy, be provided with in described ring packing canopy and will be separated into mutual disconnected two-part active clapboard in canopy, described ring packing canopy is provided with inlet valve on the internal ring wall of active clapboard one side, described ring packing canopy is provided with exhaust valve on the external annulus of active clapboard another side.
Further, the described frame that dries comprises four root posts, cross bar is connected with between described adjacent column, described cross bar forms an aspect, described column is evenly equipped with several aspects be made up of cross bar along its short transverse, the described aspect be made up of cross bar is placed with hold herbage dry dish, described in dry on all walls of dish and be provided with passage, described drying on dish is provided with for mentioning the handle drying dish, and described column bottom is provided with Universal castor.
Further, described stem chopping track dehydrator of splitting comprises frame, described frame is disposed with the conveyer belt of conveying herbage along the direct of travel of herbage, roller set, herbage is cut into laminar chopper assembly, to the crawler type pressurizing unit that herbage dewaters, cutting agency and chopper, the both sides of described conveyer belt are provided with the baffle plate preventing herbage from dropping, described roller set is arranged on the discharge end place of conveyer belt, described roller set comprises upper and lower two rollers in relative rotation with tooth bar, tooth bar on described two rollers bites conjunction mutually, described chopper assembly comprises some chopper, described chopper is distributed on the output of roller set, described crawler type pressurizing unit is arranged on the output of chopper assembly, described crawler type pressurizing unit comprises upper and lower two transmission crawler belts be oppositely arranged, two medial surfaces up and down of described transmission crawler belt are provided with several BOGEY WHEELs, the described transmission crawler belt being arranged on top is provided with the hydraulic cylinder ordering about this transmission crawler belt and move up and down, described hydraulic cylinder is fixed in frame by support, described support is also provided with the pressure controller of hydraulic control cylinder, described cutting agency is arranged on the output of crawler type pressurizing unit, described slitting structure comprises upper and lower two cylinders in relative rotation, described cylinder is evenly equipped with several annular blades, annular blade interlaced arrangement on described two cylinders, described chopper is arranged in the output of cutting agency, described chopper is vertical with herbage direct of travel, the cutter that described chopper comprises knife rest and can move up and down in knife rest, described knife rest is provided with bent axle, described bent axle is hinged with push rod, the described push rod other end is hinged on the top of cutter.
Further, described compressing-packing machine comprises framework, described framework is provided with case mouth compression box upward, the cover plate that can move up and down in case is provided with in described compression box, edge and the compression box madial wall of described cover plate fit, described cover plate is connected with hydraulic cylinder, described hydraulic cylinder is fixed on the top of framework, one sidewall of described compression box is provided with top board object in case can shifted onto in case outer packaging bag, another sidewall relative with this sidewall is provided with the through hole that object in case can be allowed to pass through, the another side of described top board is connected with hydraulic cylinder, described hydraulic cylinder is fixed on framework, described through hole is provided with the dodge gate closed by through hole, the output of described through hole is provided with bagging snap ring and vacuum sealer, described bagging snap ring comprises the inner ring for entangling packing bag mouth, be enclosed within the outer shroud in inner ring, outer shroud is made to clamp the movable clip of inner ring.
Further, described crushing packing unit comprises pedestal, described pedestal is disposed with the conveyer belt of conveying herbage along the direct of travel of herbage, roller set, by the inwall cutter pulverizer of herbage powdered and automatic vaccum packager, the both sides of described conveyer belt are provided with the baffle plate preventing herbage from dropping, described roller set is arranged on the discharge end place of conveyer belt, described roller set comprises upper and lower two rollers in relative rotation with tooth bar, tooth bar on described two rollers bites conjunction mutually, described inwall cutter pulverizer comprises crush box, the axis of described crush box is vertical with herbage direct of travel, the entrance of described crush box is arranged on the output of roller set, the madial wall of described crush box is evenly equipped with several inwall knife assemblies, described inwall knife assembly comprises some spaced apart inwall cutter vertically, described crush box axle center place is provided with rotating shaft, described rotating shaft is evenly equipped with several knife rests, described knife rest length is less than crush box inner chamber body length, the end of described knife rest is evenly equipped with some cutting knife, the porch of described crush box is provided with cutter bed, one end of described cutter bed to extend in crush box and tangent with the edge of a knife of cutting knife, the edge of a knife of described cutting knife and the point of a knife of inwall cutter tangent, hammer carrier is provided with between described two adjacent knife rests, the length of described hammer carrier is equal with knife rest length, the end of described hammer carrier is hinged with several cuttves hammer, the point of a knife of the end that described cutter is hammered into shape and inwall cutter is tangent, the sidewall that described cutter hammer is relative with knife rest is provided with the edge of a knife in W shape, one end of described crush box is provided with the outlet of material, described automatic vaccum packager is arranged on this exit.
In order to solve the problems of the technologies described above, another kind of technical scheme of the present invention is: a kind of herbage processing technology, carries out according to the following steps:
(1) dewater: the herbage green grass of harvesting is put into the conveyer belt splitting stem chopping track dehydrator equably, herbage is input into roller set by conveyer belt evenly, under the effect of roller thrust, herbage is split into thin slice to increase dewatering table area by chopper assembly, flake herbage enters upper and lower two subsequently and transmits in the middle of crawler belt, the moisture content in herbage is extruded under the acting in conjunction of crawler belt pressure and rolling force, herbage after dehydration again cutting agency is cut into inch strips silk, and the thread herbage of last bar is by the segmentation of chopper guillotine cutting;
(2) air-dry: the herbage after step (1) process is put into equably dry frame dry dish, then will dry frame and advance ring packing canopy, fitly be emitted on the both sides of circular catwalk in canopy, open active clapboard, close inlet valve, exhaust valve, feeding seal door and discharging hermatic door, open air blast, microwave applicator and dehumidifier, heating indoor is to 50-60 DEG C, and maintaining 3-5 hour can be air-dry; Heat, dry time, namely higher than 30 DEG C, close active clapboard, open inlet valve and exhaust valve, microwave applicator and dehumidifier need not be opened, only drive air blast, dry air outside air-dry room is sucked, discharges malaria in air-dry room, can be air-dry within 8 ~ 9 hours, herbage reaches the standard water-content of hay, and namely moisture content is lower than 14%;
(3) hay packaging: the compression box that the herbage after step (2) is air-dry puts into compressing-packing machine is compressed, is stored up with vacuum packaging after compression, lack the direct feeding hay in grass season as domestic animal;
(4) grass meal is manufactured: the inwall cutter pulverizer of the herbage crushing packing unit after step (2) is air-dry is ground into grass meal, then grass meal automatic vaccum packager is packaged into bag, as the raw material of livestock and poultry pellet.
Compared with prior art, the present invention has following beneficial effect:
1, pattern rational in infrastructure is advanced: the present invention adopts ring packing canopy, under the effect of air blast and heater, the thermal current formed is quick and smooth, penetration power is strong, shuttle back and forth and dry in dish in each of drying frame, achieve thermal current circulation flowing repeatedly, the omnibearing moisture constantly received contained by air-dry thing, and under the effect of dehumidifier, continuously by the moisture pump drainage in air, this structure and pattern are all rationally suitable for than strip, other structures such as square, circular and pattern, have more advance and novelty;
2, production efficiency is high, adapt to large-scale production: the most moisture extruding in herbage, stalk strain are discharged by dewaterer, carry out high temperature after forming thread sub-hay, fast air-flow moisture absorption is air-dry very quick, used time is short, and multilayer is dried frame and is occupied sealing canopy, the quantity of air-dry grass is very large, builds different specifications and quantity herbage according to demand and to dewater air-dry job shop, thus can meet the demand of large-scale production;
3, cost of investment is low, high financial profit: facilities and equipment of the present invention is cheap, consume energy low, energy transformation ratio is high, and the grass meal produced and hay quality good, dry weather hot at temperature adds man-hour, close heater and dehumidifier, as long as open air blast and be sealed air inlet hermatic door and the exhaust sealing door of canopy, also can Quick-air-drying herbage, make full use of natural energy resources, save the electric heating energy;
4, for the development of animal husbandry contributes; of the present inventionly to apply; scale, produce high-quality hay and grass meal to industrialization; the feedstuff of a large amount of high-quality is provided; ensure the annual stable market supply of forage grass, feed; thus promote the sustainable health development of livestock and poultry breeding industry, ensure the grain security of China.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
Accompanying drawing explanation
Fig. 1 is the organigram of embodiment of the present invention herbage job shop.
Fig. 2 is the organigram drying frame in the embodiment of the present invention.
Fig. 3 is the organigram splitting stem chopping track dehydrator in the embodiment of the present invention.
Fig. 4 is the organigram of compressing-packing machine in the embodiment of the present invention.
Fig. 5 is the organigram of crushing packing unit in the embodiment of the present invention.
In figure: 1-circulating air dehumidifying, air drying room, 101-ring packing canopy, 102-dehydration machine room, 103-crushing packing machine room, 104-feeding seal door, 105-discharging hermatic door, 106-inlet valve, 107-exhaust valve, 108-active clapboard, 109-dehumidifier, 110-microwave applicator, 111-air blast, 112-pavement, 2-dries frame, 201-column, 202-cross bar, 203-Universal castor, 204-dries dish, 3-splits stem chopping track dehydrator, 301-frame, 302-conveyer belt, 303-baffle plate, 304-roller set, 305-chopper assembly, 306-transmits crawler belt, 307-BOGEY WHEEL, 308-hydraulic cylinder, 309-support, 310-cutting agency, 311-chopper, 312-pressure controller, 4-compressing-packing machine, 401-framework, 402-compression box, 403-cover plate, hydraulic cylinder on 404-cover plate, 405-top board, hydraulic cylinder on 406-top board, 407-dodge gate, 408-inner ring, 409-outer shroud, 410-vacuum sealer, 411-reinforcement, 5-crushing packing unit, 501-pedestal, the conveyer belt of 502-crushing packing unit, 503-backplate, the roller set of 504-crushing packing unit, 505-cutter bed, 506-crush box, 507-rotating shaft, 508-inwall knife assembly, 509-knife rest, 510-cutting knife, 511-hammer carrier, 512-cutter is hammered into shape.
Detailed description of the invention
Embodiment one: as shown in Figure 1, a kind of herbage job shop, comprise the circulating air dehumidifying, air drying room 1 herbage being carried out to the air-dry process of hot blast, the porch in described circulating air dehumidifying, air drying room 1 is connected with dehydration machine room 102, be provided with in described dehydration machine room 102 to herbage carry out dewater chopping process split stem chopping track dehydrator 3, the exit in described circulating air dehumidifying, air drying room 1 is connected with crushing packing machine room 103, the compressing-packing machine 4 that the herbage after air-dry is directly packed is provided with in described crushing packing machine room 103, also be provided with in described crushing packing machine room 103 and powdered process is carried out and the crushing packing unit 5 of packing to air-dry rear herbage.
In the present embodiment, described circulating air dehumidifying, air drying room 1 comprises ring packing canopy 101, the porch of described ring packing canopy 101 is provided with feeding seal door 104, the exit of described ring packing canopy 101 is provided with discharging hermatic door 105, the both sides of the circular catwalk in described ring packing canopy 101 are furnished with several for what hold herbage and dry frame 2, dry external annulus and internal ring wall placement that frame 2 annularly seals canopy 101, two circles dry between frame and leave pavement 112, the air blast 111 that several make to be formed in canopy quick flow is evenly equipped with in described ring packing canopy 101, the microwave applicator 110 that several improve air themperature in canopy is evenly equipped with in described ring packing canopy 101, the dehumidifier 109 that water in air vapour in canopy is drained by several is evenly equipped with in described ring packing canopy 101, be provided with in described ring packing canopy 101 and will be separated into mutual disconnected two-part active clapboard 108 in canopy, described ring packing canopy 101 is provided with inlet valve 106 on the internal ring wall of active clapboard 108 1 side, described ring packing canopy 101 is provided with exhaust valve 107 on the external annulus of active clapboard 108 another side.Inside and outside ring wall and the top of described ring packing canopy 101 are double-layer frame, and the interior lateral surface of described double-layer frame is all coated with the transparent plastic sealed by ring packing canopy 101,
In the present embodiment, as shown in Figure 2, the described frame 2 that dries comprises four columns 201 arranged that are square, cross bar 202 is connected with between described adjacent column 201, described cross bar 202 forms an aspect, described column is evenly equipped with along its short transverse the aspect that some layers are made up of cross bar 202, the described aspect be made up of cross bar 202 is placed with hold herbage dry dish 204, described drying on all walls of dish 204 is provided with passage, be convenient to air circulation, moisture evaporates, described drying on dish is provided with for mentioning the handle drying dish, Universal castor 203 is provided with bottom described column 201, originally the long 2m of frame is dried, wide 1.2m, high 1.8m.
In the present embodiment, as shown in Figure 3, described stem chopping track dehydrator 3 of splitting comprises frame 301, described frame 301 is disposed with the conveyer belt 302 of conveying herbage along the direct of travel of herbage, roller set 304, herbage is cut into laminar chopper assembly 305, to the crawler type pressurizing unit that herbage dewaters, cutting agency 310 and chopper 311, the both sides of described conveyer belt 302 are provided with the baffle plate 303 preventing herbage from dropping, described roller set 304 is arranged on the discharge end place of conveyer belt 302, described roller set 304 comprises upper and lower two rollers in relative rotation with tooth bar, tooth bar on described two rollers bites conjunction mutually, described chopper assembly 305 comprises some chopper, described chopper is distributed on the output of roller set, described crawler type pressurizing unit is arranged on the output of chopper assembly, described crawler type pressurizing unit comprises upper and lower two transmission crawler belts 306 be oppositely arranged, two medial surfaces up and down of described transmission crawler belt 306 are provided with several BOGEY WHEELs 307, the described transmission crawler belt being arranged on top is provided with the hydraulic cylinder 308 ordering about this transmission crawler belt and move up and down, described hydraulic cylinder 308 is fixed in frame 301 by support 309, described support 309 is also provided with the pressure controller 312 of hydraulic control cylinder 308, described cutting agency 310 is arranged on the output of crawler type pressurizing unit, described slitting structure 310 comprises upper and lower two cylinders in relative rotation, described cylinder is evenly equipped with several annular blades, annular blade interlaced arrangement on described two cylinders, described chopper 311 is arranged in the output of cutting agency, described chopper 311 is vertical with herbage direct of travel, the cutter that described chopper 311 comprises knife rest and can move up and down in knife rest, described knife rest is provided with bent axle, described bent axle is hinged with push rod, the described push rod other end is hinged on the top of cutter.
In the present embodiment, as shown in Figure 4, described compressing-packing machine 4 comprises framework 401, described framework 401 is provided with case mouth compression box 402 upward, the cover plate 403 that can move up and down in case is provided with in described compression box 402, edge and the compression box madial wall of described cover plate 403 fit, described cover plate is connected with hydraulic cylinder 404, described hydraulic cylinder 404 is fixed on the top of framework 401, described hydraulic cylinder 404 is also provided with reinforcement 411 near compression box place, one sidewall of described compression box 402 is provided with the top board 405 object in case can shifted onto in case outer packaging bag, another sidewall relative with this sidewall is provided with the through hole that object in case can be allowed to pass through, the another side of described top board 405 is connected with hydraulic cylinder 406, described hydraulic cylinder 406 is fixed on framework 401, described through hole is provided with the dodge gate 407 closed by through hole, the output of described through hole is provided with bagging snap ring and vacuum sealer 410, described bagging snap ring comprises the inner ring 408 for entangling packing bag mouth, be enclosed within the outer shroud 409 in inner ring, outer shroud is made to clamp the movable clip of inner ring.
In the present embodiment, as shown in Figure 5, described crushing packing unit 5 comprises pedestal 501, described pedestal 501 is disposed with the conveyer belt 502 of conveying herbage along the direct of travel of herbage, roller set 504, by the inwall cutter pulverizer of herbage powdered and automatic vaccum packager, the both sides of described conveyer belt are provided with the backplate 503 preventing herbage from dropping, described roller set 504 is arranged on the discharge end place of conveyer belt 502, described roller set 504 comprises upper and lower two rollers in relative rotation with tooth bar, tooth bar on described two rollers bites conjunction mutually, herbage is sent in inwall cutter pulverizer by described roller set 504, described inwall cutter pulverizer comprises crush box 506, the axis of described crush box 506 is vertical with herbage direct of travel, the entrance of described crush box 506 is arranged on the output of roller set 504, the madial wall of described crush box 506 is evenly equipped with several inwall knife assemblies 508, described inwall knife assembly 508 comprises some spaced apart inwall cutter vertically, described crush box axle center place is provided with rotating shaft 507, described rotating shaft 507 is evenly equipped with several knife rests 509, described knife rest 509 length is less than crush box 506 inner chamber body length, on the end of described knife rest 509, local has some cutting knife 510, the porch of described crush box 506 is provided with cutter bed 505, one end of described cutter bed 505 to extend in crush box and tangent with the edge of a knife of cutting knife 510, the edge of a knife of described cutting knife 510 and the point of a knife of inwall cutter tangent, hammer carrier 511 is provided with between described two adjacent knife rests 509, the length of described hammer carrier 511 is equal with the length of knife rest 509, the end of described hammer carrier 511 is hinged with several cuttves hammer 512, the end of described cutter hammer 512 and the point of a knife of inwall cutter tangent, the sidewall that described cutter hammer is relative with knife rest 509 is provided with the edge of a knife in W shape, one end of described crush box 506 is provided with the outlet of material, described automatic vaccum packager is arranged on this exit, and packing packaging is carried out to the herbage grass meal after processing.
A kind of herbage processing technology, carry out according to the following steps:
(1) dewater: the herbage green grass of harvesting is put into equably the conveyer belt 302 splitting stem chopping track dehydrator 3, herbage is input into roller set 304 by conveyer belt 302 evenly, under the effect of roller thrust, herbage is split into thin slice to increase dewatering table area by chopper assembly 305, flake herbage enters upper and lower two subsequently and transmits in the middle of crawler belt 306, the moisture content in herbage is extruded under the acting in conjunction of crawler belt pressure and rolling force, herbage after dehydration again cutting agency 310 is cut into inch strips silk, and the thread herbage of last bar is by the segmentation of chopper 311 guillotine cutting;
(2) air-dry: the herbage after step (1) process is put into equably dry frame 2 dry dish 204, then will dry frame 2 and advance ring packing canopy 101, fitly be emitted on the both sides of circular catwalk in canopy, open active clapboard 108, close inlet valve 106, exhaust valve 107, feeding seal door 104 and discharging hermatic door 105, open air blast 111, microwave applicator 110 and dehumidifier 109, heating indoor to 50-60 DEG C, maintain 3-5 hour air-dry; Heat, dry time, namely higher than 30 DEG C, close active clapboard, open inlet valve 106 and exhaust valve 107, microwave applicator and dehumidifier need not be opened, only drive air blast, dry air outside air-dry room is sucked, discharges malaria in air-dry room, can be air-dry within 8 ~ 9 hours, herbage reaches the standard water-content of hay, and namely moisture content is lower than 14%;
(3) hay packaging: the compression box 402 that the herbage after step (2) is air-dry puts into compressing-packing machine 4 is compressed, is stored up with vacuum packaging after compression, lack the direct feeding hay in grass season as domestic animal;
(4) grass meal is manufactured: the inwall cutter pulverizer of the herbage crushing packing unit 5 after step (2) is air-dry is ground into grass meal, then grass meal automatic vaccum packager is packaged into bag, as the raw material of livestock and poultry pellet.
The foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.
Claims (6)
1. a herbage job shop, it is characterized in that: comprise circulating air dehumidifying, air drying room herbage being carried out to the air-dry process of hot blast, the porch in described circulating air dehumidifying, air drying room is connected with dehydration machine room, be provided with in described dehydration machine room to herbage carry out dewater chopping process split stem chopping track dehydrator, the exit in described circulating air dehumidifying, air drying room is connected with crushing packing machine room, the compressing-packing machine that the herbage after air-dry is directly packed is provided with in described crushing packing machine room, also be provided with in described crushing packing machine room and powdered process is carried out and the crushing packing unit of packing to air-dry rear herbage, described circulating air dehumidifying, air drying room comprises ring packing canopy, inside and outside ring wall and the top of described ring packing canopy are double-layer frame, the interior lateral surface of described double-layer frame is all coated with the transparent plastic sealed by ring packing canopy, the porch of described ring packing canopy is provided with feeding seal door, the exit of described ring packing canopy is provided with discharging hermatic door, circular catwalk in described ring packing canopy being furnished with several for what hold herbage dries frame, the air blast that several make to be formed in canopy quick flow is evenly equipped with in described ring packing canopy, the microwave applicator that several improve air themperature in canopy is evenly equipped with in described ring packing canopy, several dehumidifiers drained by water in air vapour in canopy are evenly equipped with in described ring packing canopy, be provided with in described ring packing canopy and will be separated into mutual disconnected two-part active clapboard in canopy, described ring packing canopy is provided with inlet valve on the internal ring wall of active clapboard one side, described ring packing canopy is provided with exhaust valve on the external annulus of active clapboard another side.
2. herbage job shop according to claim 1, it is characterized in that: described in dry frame and comprise four root posts, cross bar is connected with between adjacent column, described cross bar forms an aspect, described column is evenly equipped with several aspects be made up of cross bar along its short transverse, the described aspect be made up of cross bar is placed with hold herbage dry dish, described drying on all walls of dish is provided with passage, described drying on dish is provided with for mentioning the handle drying dish, and described column bottom is provided with Universal castor.
3. herbage job shop according to claim 1, it is characterized in that: described in split stem chopping track dehydrator and comprise frame, described frame is disposed with the conveyer belt of conveying herbage along the direct of travel of herbage, roller set, herbage is cut into laminar chopper assembly, to the crawler type pressurizing unit that herbage dewaters, cutting agency and chopper, the both sides of described conveyer belt are provided with the baffle plate preventing herbage from dropping, described roller set is arranged on the discharge end place of conveyer belt, described roller set comprises upper and lower two rollers in relative rotation with tooth bar, tooth bar on described two rollers bites conjunction mutually, described chopper assembly comprises some chopper, described chopper is distributed on the output of roller set, described crawler type pressurizing unit is arranged on the output of chopper assembly, described crawler type pressurizing unit comprises upper and lower two transmission crawler belts be oppositely arranged, two medial surfaces up and down of described transmission crawler belt are provided with several BOGEY WHEELs, the described transmission crawler belt being arranged on top is provided with the hydraulic cylinder ordering about this transmission crawler belt and move up and down, described hydraulic cylinder is fixed in frame by support, described support is also provided with the pressure controller of hydraulic control cylinder, described cutting agency is arranged on the output of crawler type pressurizing unit, described slitting structure comprises upper and lower two cylinders in relative rotation, described cylinder is evenly equipped with several annular blades, annular blade interlaced arrangement on described two cylinders, described chopper is arranged in the output of cutting agency, described chopper is vertical with herbage direct of travel, the cutter that described chopper comprises knife rest and can move up and down in knife rest, described knife rest is provided with bent axle, described bent axle is hinged with push rod, the described push rod other end is hinged on the top of cutter.
4. herbage job shop according to claim 1, it is characterized in that: described compressing-packing machine comprises framework, described framework is provided with case mouth compression box upward, the cover plate that can move up and down in case is provided with in described compression box, edge and the compression box madial wall of described cover plate fit, described cover plate is connected with hydraulic cylinder, described hydraulic cylinder is fixed on the top of framework, one sidewall of described compression box is provided with top board object in case can shifted onto in case outer packaging bag, another sidewall relative with this sidewall is provided with the through hole that object in case can be allowed to pass through, the another side of described top board is connected with hydraulic cylinder, described hydraulic cylinder is fixed on framework, described through hole is provided with the dodge gate closed by through hole, the output of described through hole is provided with bagging snap ring and vacuum sealer, described bagging snap ring comprises the inner ring for entangling packing bag mouth, be enclosed within the outer shroud in inner ring, outer shroud is made to clamp the movable clip of inner ring.
5. herbage job shop according to claim 1, it is characterized in that: described crushing packing unit comprises pedestal, described pedestal is disposed with the conveyer belt of conveying herbage along the direct of travel of herbage, roller set, by the inwall cutter pulverizer of herbage powdered and automatic vaccum packager, the both sides of described conveyer belt are provided with the baffle plate preventing herbage from dropping, described roller set is arranged on the discharge end place of conveyer belt, described roller set comprises upper and lower two rollers in relative rotation with tooth bar, tooth bar on described two rollers bites conjunction mutually, described inwall cutter pulverizer comprises crush box, the axis of described crush box is vertical with herbage direct of travel, the entrance of described crush box is arranged on the output of roller set, the madial wall of described crush box is evenly equipped with several inwall knife assemblies, described inwall knife assembly comprises some spaced apart inwall cutter vertically, described crush box axle center place is provided with rotating shaft, described rotating shaft is evenly equipped with several knife rests, described knife rest length is less than crush box inner chamber body length, the end of described knife rest is evenly equipped with some cutting knife, the porch of described crush box is provided with cutter bed, one end of described cutter bed to extend in crush box and tangent with the edge of a knife of cutting knife, the edge of a knife of described cutting knife and the point of a knife of inwall cutter tangent, hammer carrier is provided with between described two adjacent knife rests, the length of described hammer carrier is equal with knife rest length, the end of described hammer carrier is hinged with several cuttves hammer, the point of a knife of the end that described cutter is hammered into shape and inwall cutter is tangent, the sidewall that described cutter hammer is relative with knife rest is provided with the edge of a knife in W shape, one end of described crush box is provided with the outlet of material, described automatic vaccum packager is arranged on this exit.
6. a herbage processing technology, is characterized in that, carries out according to the following steps:
(1) dewater: the herbage green grass of harvesting is put into the conveyer belt splitting stem chopping track dehydrator equably, herbage is input into roller set by conveyer belt evenly, under the effect of roller thrust, herbage is split into thin slice to increase dewatering table area by chopper assembly, flake herbage enters upper and lower two subsequently and transmits in the middle of crawler belt, the moisture content in herbage is extruded under the acting in conjunction of crawler belt pressure and rolling force, herbage after dehydration again cutting agency is cut into inch strips silk, and the thread herbage of last bar is by the segmentation of chopper guillotine cutting;
(2) air-dry: the herbage after step (1) process is put into equably dry frame dry dish, then will dry frame and advance ring packing canopy, fitly be emitted on the both sides of circular catwalk in canopy, open active clapboard, close inlet valve, exhaust valve, feeding seal door and discharging hermatic door, open air blast, microwave applicator and dehumidifier, heating indoor is to 50-60 DEG C, and maintaining 3-5 hour can be air-dry; Heat, dry time, namely higher than 30 DEG C, close active clapboard, open inlet valve and exhaust valve, microwave applicator and dehumidifier need not be opened, only drive air blast, dry air outside air-dry room is sucked, discharges malaria in air-dry room, can be air-dry within 8 ~ 9 hours, herbage reaches the standard water-content of hay, and namely moisture content is lower than 14%;
(3) hay packaging: the compression box that the herbage after step (2) is air-dry puts into compressing-packing machine is compressed, is stored up with vacuum packaging after compression, lack the direct feeding hay in grass season as domestic animal;
(4) grass meal is manufactured: the inwall cutter pulverizer of the herbage crushing packing unit after step (2) is air-dry is ground into grass meal, then grass meal automatic vaccum packager is packaged into bag, as the raw material of livestock and poultry pellet.
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| CN201410152581.0A CN103932357B (en) | 2014-04-17 | 2014-04-17 | A kind of herbage job shop and processing technology thereof |
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| CN201410152581.0A CN103932357B (en) | 2014-04-17 | 2014-04-17 | A kind of herbage job shop and processing technology thereof |
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| CN106091597A (en) * | 2016-05-31 | 2016-11-09 | 内蒙古凯程农牧业科技有限公司 | Dehydrator and furnace drying method thereof |
| CN107447926A (en) * | 2017-08-02 | 2017-12-08 | 江苏特福特建材有限公司 | A kind of wood grain is without keel watt and its production method |
| CN109405434A (en) * | 2018-10-11 | 2019-03-01 | 重庆申基特机械制造有限公司 | Circulation and energy-saving type drying equipment |
| CN109883146B (en) * | 2019-03-29 | 2020-08-14 | 深圳市华威环保建材有限公司 | Construction waste dehydration treatment system and dehydration process thereof |
| CN110715532B (en) * | 2019-11-08 | 2020-07-07 | 南通市隆润化工有限公司 | Drying equipment used in dye production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FR2770441B1 (en) * | 1997-10-30 | 2000-02-11 | Bernard Dedieu | SHEET DRYING METHOD AND DEVICE FOR IMPLEMENTING THE METHOD |
| CN2540611Y (en) * | 2002-05-20 | 2003-03-19 | 史文伟 | Grass drier |
| CN1916545A (en) * | 2006-09-01 | 2007-02-21 | 黄坤勇 | Solar energy drying shed |
| CN201434574Y (en) * | 2009-06-10 | 2010-03-31 | 陈绍希 | Equipment utilizing solar energy and biogas for air-conditioning type drying and baking room |
| CN102687628A (en) * | 2012-06-20 | 2012-09-26 | 中国农业大学 | Alfalfa dehydration silage harvesting technology and harvester |
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