CN103928552A - 一种涂覆型fpc结构太阳电池背板 - Google Patents

一种涂覆型fpc结构太阳电池背板 Download PDF

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Publication number
CN103928552A
CN103928552A CN201310008253.9A CN201310008253A CN103928552A CN 103928552 A CN103928552 A CN 103928552A CN 201310008253 A CN201310008253 A CN 201310008253A CN 103928552 A CN103928552 A CN 103928552A
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solar cell
cell backboard
coating
backboard
priming coat
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薛济萍
王强
蒋贤明
姚元毅
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Zhong Tian Photovoltaic Materials Co Ltd
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Zhong Tian Photovoltaic Materials Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

本发明公开了一种涂覆型FPC结构太阳电池背板,所述的太阳电池背板为FPC结构,所述的FPC结构中间为PET薄膜层,PET薄膜层上表面为第一底涂层,下表面为第二底涂层,第一底涂层上面设有与空气接触的外层四氟涂料层,第二底涂层下表面为与组件封装胶膜相粘的内层四氟涂料层。本发明不仅仅能满足户外恶劣气候条件下的使用要求,而且使用寿命长,背板性能保持率低。

Description

一种涂覆型FPC结构太阳电池背板
技术领域
本发明涉及一种太阳电池背板,具体涉及一种涂覆型FPC结构太阳电池背板。
背景技术
光伏:(PV or photovoltaic)指的是太阳能光伏发电。太阳电池背板:应用于太阳能电池(光伏)组件,位于太阳能电池板的背面,对电池片起保护和支撑作用,具有可靠的绝缘性、阻水性、 耐老化性。目前太阳能电池背板主要有涂覆型和复合型背板,涂覆型太阳电池背板主流工艺是在PET 基材表面涂覆含氟树脂。复合型背板是在PET 基材两面复合含氟材料薄膜的结构,目前复合型背板被现在绝大多数厂家采用。现在国内外背板制造商均采用聚氨酯类的胶黏剂,复合工艺是通过涂布复合机械,以复合胶黏剂的为粘接材料,将PET 和氟膜等材料复合在一起。复合型背板属较为成熟的背板类型,具有技术成熟、耐老化性好的特点,但其成本(价格)高、主要原材料受限(进口)。相比而言涂覆型具有一定价格优势,但其耐候性达不到户外气候恶劣地区太阳能电池(光伏)组件的使用要求。
发明内容
发明目的:本发明为了解决现有技术的不足,提供了一种可回收,并且具有优异的耐侯性和耐溶剂腐蚀性的涂覆型FPC结构太阳电池背板。
技术方案:为了实现上述发明目的,本发明采用的技术方案为:一种涂覆型FPC结构太阳电池背板,所述的太阳电池背板为FPC结构,所述的FPC结构中间为PET薄膜层,PET薄膜层上表面为第一底涂层,下表面为第二底涂层,第一底涂层上面设有与空气接触的外层四氟涂料层,第二底涂层下表面为与组件封装胶膜相粘的内层四氟涂料层。
作为优选,所述的第一底涂层和第二底涂层经表面接枝处理。
有益效果:与现有的技术相比,本发明具有专用FPC结构,基于基础层PET薄膜,两面添加专用优异阻水、耐紫外(UV)性能的底涂,在底涂基础上经独特表面接枝处理,与专有配置的可回收型四氟涂料粘结,形成5层专有FPC结构涂覆型背板,40年后可回收,具有优异的耐侯性和耐溶剂腐蚀性;具备优异阻水、耐紫外(UV)性能的底涂,户外极端条件下使用25年实际使用40年底涂粘结力下降小于20%且不色变,而且综合成本比现有涂覆型背板低10%-15%,较现有主流复合型背板价格低30%以上。
附图说明
附图1为本发明结构示意图,
具体实施方式
下面结合附图对本发明进行详细阐述。
一种涂覆型FPC结构太阳电池背板,太阳电池背板为FPC结构,中间为PET薄膜层1,PET薄膜层上表面为第一底涂层21,下表面为第二底涂层22,第一底涂层21上面设有与空气接触的外层四氟涂料层3,第二底涂层22下表面为与组件封装胶膜相粘的内层四氟涂料层4。本发明对阻燃性聚酯(PET)薄膜的表面进行特殊处理,使其具有优越的抗电击穿性能和表面亲和性,并且在底涂基础上经独特表面接枝处理,与专用配置的可回收型四氟涂料粘接,形成五层FPC结构涂覆型背板,其中四氟涂料是对聚乙烯四氟涂料的一种改性。本发明不仅仅能满足户外恶劣气候条件下的使用要求,而且使用寿命长,背板性能保持率低。

Claims (2)

1. 一种涂覆型FPC结构太阳电池背板,其特征在于:所述的太阳电池背板为FPC结构,所述的FPC结构中间为PET薄膜层(1),PET薄膜层上表面为第一底涂层(21),下表面为第二底涂层(22),第一底底涂层(21)上面设有与空气接触的外层四氟涂料层(3),第二底涂层(22)下表面为与组件封装胶膜相粘的内层四氟涂料层(4)。
2.如权利要求1所述的涂覆型FPC结构太阳电池背板,其特征在于:所述的第一底涂层(21)和第二底涂层(22)经表面接枝处理。
CN201310008253.9A 2013-01-10 2013-01-10 一种涂覆型fpc结构太阳电池背板 Pending CN103928552A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104518042A (zh) * 2014-12-17 2015-04-15 无锡德鑫太阳能电力有限公司 一种太阳能电池背板
CN105419617A (zh) * 2016-01-04 2016-03-23 中天光伏材料有限公司 一种高阻隔性多层结构光伏背板

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201950887U (zh) * 2010-12-30 2011-08-31 杭州联合新材科技股份有限公司 一种耐水解涂层背板
CN201998494U (zh) * 2010-11-11 2011-10-05 天津市天塑科技集团有限公司技术中心 太阳能光伏电池组件背板复合膜
CN102514343A (zh) * 2011-11-29 2012-06-27 浙江帝龙光电材料有限公司 一种太阳能电池背板及其生产工艺
CN203055956U (zh) * 2013-01-10 2013-07-10 中天光伏材料有限公司 一种涂覆型fpc结构太阳电池背板

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CN201998494U (zh) * 2010-11-11 2011-10-05 天津市天塑科技集团有限公司技术中心 太阳能光伏电池组件背板复合膜
CN201950887U (zh) * 2010-12-30 2011-08-31 杭州联合新材科技股份有限公司 一种耐水解涂层背板
CN102514343A (zh) * 2011-11-29 2012-06-27 浙江帝龙光电材料有限公司 一种太阳能电池背板及其生产工艺
CN203055956U (zh) * 2013-01-10 2013-07-10 中天光伏材料有限公司 一种涂覆型fpc结构太阳电池背板

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104518042A (zh) * 2014-12-17 2015-04-15 无锡德鑫太阳能电力有限公司 一种太阳能电池背板
CN105419617A (zh) * 2016-01-04 2016-03-23 中天光伏材料有限公司 一种高阻隔性多层结构光伏背板

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