CN103925885A - Device for coke-quenching vehicle box body and door deformation and monitoring method - Google Patents
Device for coke-quenching vehicle box body and door deformation and monitoring method Download PDFInfo
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- CN103925885A CN103925885A CN201310008811.1A CN201310008811A CN103925885A CN 103925885 A CN103925885 A CN 103925885A CN 201310008811 A CN201310008811 A CN 201310008811A CN 103925885 A CN103925885 A CN 103925885A
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Abstract
The invention discloses a device for coke-quenching vehicle box body and door deformation and a monitoring method, and relates to the technical field of coke-quenching vehicles. The monitoring method comprises steps: a real-time visual image acquisition mode is adopted, a processor controls imaging equipment arranged on a mounting support to carry out real-time imaging on vertical surfaces of a vehicle front plate and a vehicle door, images are sent to the processor via an interface, the processor analyzes situations and boundaries of the vertical surfaces of the vehicle front plate and the vehicle door according to programmed recognition algorithm, and thus whether deformation happens to the vertical surfaces and the corresponding deformation size and positions can be determined; after the judging conclusion is obtained, the processor sends deformation signals to an alarm device; and finally the alarm device provides corresponding early warning information to a on-site person on duty in a sound and image mode, and corresponding measures are taken. Identification and early warning can be carried out on deformation of the vehicle front plate and the door body, the on-site working person can be reminded to take effective measures as soon as possible, production can be prevented from being influenced, the service life is prolonged, and the cost is saved.
Description
Technical field:
The present invention relates to coke quenching cart technical field, be specifically related to device and the monitoring method of a kind of coke quenching cart casing and car door deformation.
Background technology:
Coke quenching cart is the support equipment of capacity coke oven, generally run on the track below coke oven side, be used for accepting the coke of 1000 degrees Celsius of left and right of being derived by coke guiding locomotive, and be transported to coke quencher and carry out quenching, and the coking coal extinguishing the most at last is transported to appointed place.
Due to coke quenching cart header board and car door in use, frequently bear the operating modes such as large load impacting, strong cold and hot conversion, often produce deformation, deformation causes later and is not closed completely, and forms and leaks material, maintenance capacity is large, has a strong impact on production, greatly reduces production efficiency.
Be all to occur at the scene leaking the situation such as expect, be not closed completely in the past, when impact is produced, employing manual observation mode is determined generation and the position of deformation, then repairs or replaces.Classic method exists to be found not in time deformation, is generally when there is larger problem, could find, to potential security threat, the defect such as can not find.Deformation degree is now more serious, because larger variation has occurred car body internal stress structure, even after revising, the life-span of car body is large heavy discount also.
Summary of the invention:
The device and the monitoring method that the object of this invention is to provide a kind of coke quenching cart casing and car door deformation, it can carry out real-time identification and early warning to car header board and the change of the door bodily form, and prompting field personnel adopts an effective measure as early as possible, avoids impact to produce, increase the service life, cost-saving.
In order to solve the existing problem of background technology, the present invention adopts following technical scheme: it comprises mounting bracket 1, processor 2, warning device 3, imaging device 4, mounting bracket 1 is arranged on the side of car door 5 or car header board 6, imaging device 4 is arranged on mounting bracket 1, the imaging viewing field of its imaging device 4 covers the side of car door 5 and the side of car header board 6, imaging device 4 is connected with processor 2, and processor 2 is connected with warning device 3.
Its monitoring method is: it adopts the mode of real-time vision image acquisition, by processor 2, control the imaging device 4 being arranged on mounting bracket 1 and in real time the vertical plane of car header board 6 and car door 5 is carried out to imaging, image is delivered to processor 2 by interface, by processor 2, according to the recognizer of writing, situation and the border of the vertical plane of car header board 6 and car door 5 are analyzed, thereby determine whether the distortion on its vertical plane occurs, and the size and location of corresponding degree of deformation, draw after judgement conclusion, by processor 2, send deformation signal to warning device 3, final warning device 3 offers the corresponding early warning information of on-the-spot duty personnel by the form of sound and image, to take corresponding measure.
The present invention can carry out real-time identification and early warning to car header board and the change of the door bodily form, and prompting field personnel adopts an effective measure as early as possible, avoids impact to produce, and increases the service life, cost-saving.
Accompanying drawing explanation:
Fig. 1 is structural representation of the present invention,
Fig. 2 is the structural representation of embodiment two.
Embodiment:
Embodiment one: referring to Fig. 1, this embodiment adopts following technical scheme: it comprises mounting bracket 1, processor 2, warning device 3, imaging device 4, mounting bracket 1 is arranged on the side of car door 5 or car header board 6, imaging device 4 is arranged on mounting bracket 1, the imaging viewing field of its imaging device 4 covers the side of car door 5 and the side of car header board 6, imaging device 4 is connected with processor 2, and processor 2 is connected with warning device 3.
Its monitoring method is: it adopts the mode of real-time vision image acquisition, by processor 2, control the imaging device 4 being arranged on mounting bracket 1 and in real time the vertical plane of car header board 6 and car door 5 is carried out to imaging, image is delivered to processor 2 by interface, by processor 2, according to the recognizer of writing, situation and the border of the vertical plane of car header board 6 and car door 5 are analyzed, thereby determine whether the distortion on its vertical plane occurs, and the size and location of corresponding degree of deformation, draw after judgement conclusion, by processor 2, send deformation signal to warning device 3, final warning device 3 offers the corresponding early warning information of on-the-spot duty personnel by the form of sound and image, to take corresponding measure.
Identification and early warning effect that this embodiment can become car header board and the door bodily form, prompting field personnel adopts an effective measure as early as possible, avoids impact to produce, and increases the service life, cost-saving.
Embodiment two: referring to Fig. 2, this embodiment is that with embodiment one difference described imaging device 4 replaces with emitter 7, receiving trap 8, two mounting brackets 1 are arranged on respectively the two sides of car door 5 or car header board 6, emitter 7, receiving trap 8 are arranged on respectively on two mounting brackets 1, and the receiving end of receiving trap 8 is connected with processor 2.Other composition and annexation are identical with embodiment one.
Its monitoring method is: it adopts acousto-optic-electric detection method, by emitter 7 to signals such as receiving trap 8 Emission Lasers, infrared ray or ultrasound waves, by receiving trap 8, obtain the signal condition receiving, signal is transferred to processor 2, and according to the algorithm of design, the state of current demand signal is identified, when deformation does not occur, owing to transmitting and receiving end, can complete normal signals collecting, processor 2 is trigger alarm device 3 not; And when deformation occurs, because transmitting terminal and receiving end have the part being blocked, by processor 2, can identify concrete circumstance of occlusion, final trigger alarm device 3, points out on-the-spot duty personnel to take corresponding measure; Wherein transmit and receive the layout of end, can adopt single, single or array design, position and degree that deformation is occurred are carried out more detailed identification, facilitate staff to process.
Claims (6)
1. the device of a coke quenching cart casing and car door deformation, it is characterized in that it comprises mounting bracket (1), processor (2), warning device (3), imaging device (4), mounting bracket (1) is arranged on the side of car door (5), imaging device (4) is arranged on mounting bracket (1), the imaging viewing field of its imaging device (4) covers the side of car door (5) and the side of car header board (6), imaging device (4) is connected with processor (2), and processor (2) is connected with warning device (3).
2. the monitoring method of a coke quenching cart casing and car door deformation, the monitoring method that it is characterized in that it is: it adopts the mode of real-time vision image acquisition, by processor (2), control the imaging device (4) being arranged on mounting bracket (1) and in real time the vertical plane of car header board (6) and car door (5) is carried out to imaging, image is delivered to processor (2) by interface, by processor (2), according to the recognizer of writing, situation and the border of the vertical plane of car header board (6) and car door (5) are analyzed, thereby determine whether the distortion on its vertical plane occurs, and the size and location of corresponding degree of deformation, draw after judgement conclusion, by processor (2), send deformation signal to warning device (3), final warning device (3) offers the corresponding early warning information of on-the-spot duty personnel by the form of sound and image, to take corresponding measure.
3. the device of a kind of coke quenching cart casing according to claim 1 and car door deformation, it is characterized in that described imaging device (4) replaces with emitter (7), receiving trap (8), two mounting brackets (1) are arranged on respectively the two sides of car door (5), it is upper that emitter (7), receiving trap (8) are arranged on respectively two mounting brackets (1), and the receiving end of receiving trap (8) is connected with processor (2).
4. the monitoring method of a kind of coke quenching cart casing according to claim 2 and car door deformation, the monitoring method that it is characterized in that it is: it adopts acousto-optic-electric detection method, by emitter (7), to receiving trap (8), transmitted, by receiving trap (8), obtain the signal condition receiving, signal is transferred to processor (2), and according to the algorithm of design, the state of current demand signal is identified, when deformation does not occur, owing to transmitting and receiving end, can complete normal signals collecting, processor (2) is trigger alarm device (3) not; And when deformation occurs, because transmitting terminal and receiving end have the part being blocked, by processor (2), can identify concrete circumstance of occlusion, final trigger alarm device (3), points out on-the-spot duty personnel to take corresponding measure.
5. the device of a kind of coke quenching cart casing according to claim 1 and car door deformation, is characterized in that described mounting bracket (1) replacement is arranged on the side of car header board (6).
6. the device of a kind of coke quenching cart casing according to claim 3 and car door deformation, is characterized in that two mounting brackets (1) replace respectively the two sides that are arranged on car header board (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310008811.1A CN103925885A (en) | 2013-01-10 | 2013-01-10 | Device for coke-quenching vehicle box body and door deformation and monitoring method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310008811.1A CN103925885A (en) | 2013-01-10 | 2013-01-10 | Device for coke-quenching vehicle box body and door deformation and monitoring method |
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| CN103925885A true CN103925885A (en) | 2014-07-16 |
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| CN201310008811.1A Pending CN103925885A (en) | 2013-01-10 | 2013-01-10 | Device for coke-quenching vehicle box body and door deformation and monitoring method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109297429A (en) * | 2018-12-05 | 2019-02-01 | 河南送变电建设有限公司 | It is a kind of for detecting the device of housing distortion in GIS device vacuum |
| CN110779449A (en) * | 2019-11-04 | 2020-02-11 | 辽宁工程技术大学 | Radial offset monitoring and alarming device for cylindrical equipment |
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| US20100313668A1 (en) * | 2009-06-10 | 2010-12-16 | Tao Xiao-Ming | Fiber strain sensor and measurement system for repeated large deformation |
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| CN201757642U (en) * | 2010-07-29 | 2011-03-09 | 同济大学 | Remote deformation monitoring system based on digital photographing technology |
| CN202141439U (en) * | 2011-06-21 | 2012-02-08 | 长安大学 | Three-direction deformation laser measuring instrument for ground fissure |
| CN202255630U (en) * | 2011-09-14 | 2012-05-30 | 三正集团股份有限公司 | Intrinsically safe infrared thermal imaging system |
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| DE10330363B4 (en) * | 2003-07-01 | 2005-08-11 | BAM Bundesanstalt für Materialforschung und -prüfung | Fabry-Perot fiber interferometer |
| CN201166625Y (en) * | 2007-10-26 | 2008-12-17 | 杨天宝 | Apparatus for scanning and measuring solid material deflection |
| CN101551933A (en) * | 2009-05-14 | 2009-10-07 | 厦门敏讯信息技术股份有限公司 | Laser detecting alarming method and apparatus |
| US20100313668A1 (en) * | 2009-06-10 | 2010-12-16 | Tao Xiao-Ming | Fiber strain sensor and measurement system for repeated large deformation |
| CN201757642U (en) * | 2010-07-29 | 2011-03-09 | 同济大学 | Remote deformation monitoring system based on digital photographing technology |
| CN101936714A (en) * | 2010-08-16 | 2011-01-05 | 上海地铁盾构设备工程有限公司 | Entire deformation detection system of subway tunnel |
| CN202141439U (en) * | 2011-06-21 | 2012-02-08 | 长安大学 | Three-direction deformation laser measuring instrument for ground fissure |
| CN202255630U (en) * | 2011-09-14 | 2012-05-30 | 三正集团股份有限公司 | Intrinsically safe infrared thermal imaging system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109297429A (en) * | 2018-12-05 | 2019-02-01 | 河南送变电建设有限公司 | It is a kind of for detecting the device of housing distortion in GIS device vacuum |
| CN110779449A (en) * | 2019-11-04 | 2020-02-11 | 辽宁工程技术大学 | Radial offset monitoring and alarming device for cylindrical equipment |
| CN110779449B (en) * | 2019-11-04 | 2021-03-19 | 辽宁工程技术大学 | Radial offset monitoring and alarming device for cylindrical equipment |
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Application publication date: 20140716 |