CN103921535A - Spray printing equipment for printing screen - Google Patents
Spray printing equipment for printing screen Download PDFInfo
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- CN103921535A CN103921535A CN201410184191.1A CN201410184191A CN103921535A CN 103921535 A CN103921535 A CN 103921535A CN 201410184191 A CN201410184191 A CN 201410184191A CN 103921535 A CN103921535 A CN 103921535A
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- axis
- printhead
- travel mechanism
- screen frame
- spray printing
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Abstract
The invention discloses spray printing equipment for a printing screen. A printing head is installed on an X-axis moving mechanism driving the printing head to move in the X-axis direction. The X-axis moving mechanism is installed on a Y-axis moving mechanism driving the X-axis moving mechanism to move in the Y-axis direction. A screen frame is arranged below the printing head and installed on a printing platform through a support. An industrial personal computer is connected with the X-axis moving mechanism, the Y-axis moving mechanism and the printing head and controls the X-axis moving mechanism, the Y-axis moving mechanism and the printing head to move. Compared with the prior art, the spray printing equipment for the printing screen uses less film and lowers the equipment cost and the production cost.
Description
Technical field
The present invention relates to printing screen frame field, exactly refer to a kind of printing screen plate spray printing device.
Background technology
The manufacture craft of existing traditional printing screen frame is as follows:
Make screen frame and also draw the silk screen that stretches tight---on silk screen, be coated with sensitization slurry---screen frame that will coating sensitization slurry is dried---design and produce file with CAD-----use up and paint the fabrication techniques figure film---film is placed on to the printing of screen frame with on position---screen frame and the film are placed on exposure BLUE PRINT MACHINE or exposure machine in simultaneously---taking-up screen frame carries out high-pressure washing development (the also screen frame developing apparatus of available dedicated).
Completing the equipment that above making need to buy has: film optical plotter, film developing machine, film electronic thermostatic constant humidity storage cabinet, cost costliness.
At present, have a kind of more novel UV photoetching mask-making technology, its processing step is as follows:
Make screen frame and also draw the silk screen that stretches tight and---on silk screen, be coated with sensitization slurry and---screen frame be placed on UV litho machine to---spray printing program is set on UV litho machine, and---UV exposure forms figure on silk-screen screen frame----taking out screen frame carries out high-pressure washing development (the also screen frame developing apparatus of available dedicated).But same apparatus expensive, cost of manufacture is high.
Summary of the invention
For above-mentioned defect, the technical problem that the present invention solves is to provide a kind of printing screen plate spray printing device, has reduced the use of the film, has reduced equipment cost simultaneously, thereby has reduced production costs.
In order to solve above technical problem, printing screen plate spray printing device provided by the invention, comprises printhead, X-axis travel mechanism, y-axis shift actuation mechanism, screen frame, print platform and industrial computer, wherein:
Described printhead is arranged in described X-axis travel mechanism, and described X-axis travel mechanism drives described printhead to move along X-direction;
Described X-axis travel mechanism is arranged in described y-axis shift actuation mechanism, and described y-axis shift actuation mechanism drives described X-axis travel mechanism to move along Y direction;
Described screen frame is positioned at the below of described printhead, and described screen frame is arranged on described print platform by support;
Described industrial computer is connected with described printhead respectively at described X-axis travel mechanism, described y-axis shift actuation mechanism, and controls respectively described X-axis travel mechanism, described y-axis shift actuation mechanism and the action of described printhead.
Preferably, described X-axis travel mechanism comprises X-axis drive motors, X-axis Timing Belt and X-axis guide rail, described X-axis drive motors drives described X-axis Timing Belt to move along X-direction, described printhead is arranged on described X-axis guide rail by X-axis slide block, and described X-axis Timing Belt drives described printhead to move along X-direction.
Preferably, described X-axis Timing Belt is connected with described printhead by brace.
Preferably, described X-axis Timing Belt is connected with described X-axis slide block by brace.
Preferably, described y-axis shift actuation mechanism comprises Y-axis drive motors, Y-axis screw mandrel and Y-axis guide rail, described Y-axis drive motors drives described Y-axis screw mandrel rotation, the both sides of described X-axis travel mechanism are arranged on described Y-axis guide rail by Y-axis slide block, and the middle part of described X-axis travel mechanism is connected with described Y-axis screw mandrel by feed screw nut.
Preferably, described Y-axis guide rails assembling is on described print platform.
Preferably, the bottom surface of described screen frame is lined with a flat glass.
Preferably, described print platform is marble print platform.
Printing screen plate spray printing device provided by the invention, printhead is arranged in X-axis travel mechanism, and X-axis travel mechanism drives printhead to move along X-direction; X-axis travel mechanism is arranged in y-axis shift actuation mechanism, and y-axis shift actuation mechanism drives X-axis travel mechanism to move along Y direction; Screen frame is positioned at the below of printhead, and screen frame is arranged on print platform by support; Industrial computer is connected with printhead respectively at X-axis travel mechanism, y-axis shift actuation mechanism, and controls respectively X-axis travel mechanism, y-axis shift actuation mechanism and printhead action.Making printing screen frame by printing screen plate spray printing device provided by the invention comprises the steps: (1), makes screen frame and draw the silk screen that stretches tight; (2), on silk screen, be coated with sensitization slurry; (3), spray printing program is set on printhead; (4), on silk-screen screen frame, spray printing forms photoresistance figure; (5), synchronously exposure or after exposure; (6), take out screen frame and carry out high-pressure washing development.Principle by traditional fabrication printing screen frame is not difficult to find out, main core is the process that will have a figure to shift, and the egative film of drafting, in the time that screen frame is exposed, has played the effect of photoresistance, form figure, so, the core of application spray printing technology is also to starch the needed figure of surperficial spray printing in the sensitization of screen frame to have formed photoresist layer, after screen frame exposure, the figure of spray printing has stopped the sensitization of lower floor, the ink of spray printing adopts water miscible, is rinsing after development, and the figure of screen frame presents.Compared with prior art, printing screen plate spray printing device provided by the invention, has reduced the use of the film, has reduced equipment cost simultaneously, thereby has reduced production costs.
Brief description of the drawings
Fig. 1 is the structural representation of printing screen plate spray printing device in the embodiment of the present invention;
Fig. 2 is the front view of printing screen plate spray printing device in the embodiment of the present invention.
Detailed description of the invention
For those skilled in the art can understand technical scheme provided by the present invention better, set forth below in conjunction with specific embodiment.
Refer to Fig. 1 and Fig. 2, Fig. 1 is the structural representation of printing screen plate spray printing device in the embodiment of the present invention; Fig. 2 is the front view of printing screen plate spray printing device in the embodiment of the present invention.
The printing screen plate spray printing device that the embodiment of the present invention provides, comprises printhead 1, X-axis travel mechanism, y-axis shift actuation mechanism, screen frame 5, print platform 6 and industrial computer 8, wherein:
Printhead 1 is arranged in X-axis travel mechanism, and X-axis travel mechanism drives printhead to move along X-direction;
X-axis travel mechanism is arranged in y-axis shift actuation mechanism, and y-axis shift actuation mechanism drives X-axis travel mechanism to move along Y direction;
Screen frame 5 is positioned at the below of printhead 1, and screen frame 5 is arranged on print platform 6 by support 10;
Industrial computer 8 is connected respectively at X-axis travel mechanism, y-axis shift actuation mechanism and printhead 1, and controls respectively X-axis travel mechanism, y-axis shift actuation mechanism and printhead 1 and move.
X-axis travel mechanism comprises X-axis drive motors 2, X-axis Timing Belt 3 and X-axis guide rail 4, X-axis drive motors 2 drives X-axis Timing Belt 3 to move along X-direction, printhead 1 is arranged on X-axis guide rail 4 by X-axis slide block, and X-axis Timing Belt 3 drives printhead 1 to move along X-direction.X-axis Timing Belt 3 is connected with printhead 1 by brace.
Y-axis shift actuation mechanism comprises Y-axis drive motors, Y-axis screw mandrel 9 and Y-axis guide rail 7, Y-axis drive motors drives Y-axis screw mandrel 9 to rotate, the both sides of X-axis travel mechanism are arranged on Y-axis guide rail 7 by Y-axis slide block, and the middle part of X-axis travel mechanism is connected with Y-axis screw mandrel 9 by feed screw nut.Y-axis guide rail 7 is arranged on print platform 6.
The bottom surface of screen frame 5 is lined with a flat glass, utilizes the high-flatness of flat glass to ensure the smooth of screen frame 5.
Print platform 6 is marble print platform, and marble print platform has high accuracy, and on-deformable advantage.
Make printing screen frame by printing screen plate spray printing device provided by the invention, comprise the steps:
(1), make screen frame and draw the silk screen that stretches tight;
(2), on silk screen, be coated with sensitization slurry;
(3), spray printing program is set on printhead;
(4), on silk-screen screen frame, spray printing forms photoresistance figure;
(5), synchronously exposure or after exposure;
(6), take out screen frame and carry out high-pressure washing development.
Wherein: make screen frame and draw the concrete steps of the silk screen that stretches tight to be:
A1, get the screen frame of having cleared up, on screen frame surface, be coated with one deck dehydration, to be drained off while not touching with one's hand, be positioned in the middle of net puller platform;
B1, get required grenadine, mesh, cover on screen frame, be with slightly tight grenadine, allow the graticule of grenadine pull into right angle straight line, surrounding clamps with chuck respectively;
C1, at table top four jiaos, first unclamp the chuck on both sides, every angle, with the light pressure network yarn of palm, allow grenadine sink 3 centimetres of left and right, then clamping heads;
D1, both hands rotate two sprocket wheels of chuck, carry out correspondence and draw in the net, and make four limit tension uniform, get five different positions tensometers and measure tension force;
E1, allow tension force reach the setting of " upper glue before " tension force;
F1, until after 15 minutes, rotate backward sprocket wheel 3-4 circle in corresponding direction, allow grenadine resilience, be then rotated further sprocket wheel, tension grenadine, allows tension force reach the setting of " before upper glue " tension force;
G1, open air valve, slowly rise platform and use screen frame net net to be tightly affixed, the air pressure of air valve is 0.3-0.8MPA;
H1, write down the data such as the time of drawing in the net, grenadine type at screen frame edge;
I1, gluing, standing, should make glue penetrate grenadine when gluing, make glue between grenadine and screen frame, to the place in conjunction with bad, depresses grenadine with frictioning, and glue modulation ratio is: viscosity gum/curing agent=4.5/1, and Tianna solution adds as required in right amount;
J1, until glue is dry, turns off baroswitch, opens chuck, takes out screen frame, measures tension force, and makes a record.
The concrete steps that are coated with sensitization slurry on silk screen are:
A2, become 60-80 degree angle Kao Qiang to put well cleaning the screen frame of drying, sensitization slurry is poured in sizing device, allow photoresists uniform spreading in sizing device;
B2, both hands carry sizing device two ends, and sizing device plane becomes 30-45 degree angle with grenadine;
C2, the sizing device edge of a knife are close to grenadine, move from below to up, complete starching once;
The screen frame of D2, first-class slurry keeps flat into oven braking.
The concrete steps that spray printing program is set on printhead are:
After start, the data of the screen frame of required making is converted into the form that printhead can read, then carries out spray printing.
On silk-screen screen frame, the concrete steps of spray printing formation photoresistance figure are:
Put into the screen frame that coats photoresists, starting device starts to look like to carry out spray printing photoresist layer by the road of advancing having transformed, and forms the photoresistance figure of silk-screen.Jet speed reaches 8 minutes/square metre.
The concrete steps of synchronous exposure or after exposure are:
Screen frame after spray is good is put into exposure machine and is carried out whole net exposure, and the time for exposure determines according to the model of photoresists, for example
Character, some screen frame in hole shines net time: 40-80Sec;
Carbon oil, welding resistance gear point screen frame shines net time: 80-110Sec;
Wet film, the white net screen frame of welding resistance shines net time: 180-220Sec;
Blue glue screen frame shines net time: 500-600Sec and divides and complete exposure three times.
The concrete steps that taking-up screen frame carries out high-pressure washing development are:
A6: leave standstill 5 minutes after exposure;
B6: first moistening screen frame is two-sided with running water, then rinses with giant, until residual film washes down completely;
C6: the screen frame developing is placed on to ventilation natural air drying or oven dry.
Principle by traditional fabrication printing screen frame is not difficult to find out, main core is the process that will have a figure to shift, and the egative film of drafting, in the time that screen frame is exposed, has played the effect of photoresistance, form figure, so, the core of application spray printing technology is also to starch the needed figure of surperficial spray printing in the sensitization of screen frame to have formed photoresist layer, after screen frame exposure, the figure of spray printing has stopped the sensitization of lower floor, the ink of spray printing adopts water miscible, is rinsing after development, and the figure of screen frame presents.
Compare with the radium-shine net making process of ultraviolet with traditional film BLUE PRINT MACHINE net making process, the equipment and materials energy consumption of printing screen plate spray printing device of the present invention is saved more, specifically refers to table one.
Table one
Tradition film BLUE PRINT MACHINE net making process | Energy consumption/H | The radium-shine net making process of ultraviolet | Energy consumption/H | Technique of the present invention | Energy consumption/H |
Optical plotter | 3KW/H | Nothing | ? | Nothing | ? |
Sheet-punching machine (developing machine) | 3KW/H | Nothing | ? | Nothing | ? |
BLUE PRINT MACHINE | 3KW/H | DI word machine | 3KW/H | Printing screen plate spray printing device | 2.5KW/H |
The keeping refrigeration of film room | 5KW/H | Nothing | ? | Nothing | ? |
General power | 14KW/H | General power | 3KW/H | General power | 2.5KW/H |
Compare with the radium-shine net making process of ultraviolet with traditional film BLUE PRINT MACHINE net making process, the equipment investment cost of printing screen plate spray printing device of the present invention still less, specifically refers to table two.
Table two
Tradition film BLUE PRINT MACHINE net making process | Price | The radium-shine net making process of ultraviolet | Price | Technique of the present invention | Price |
Optical plotter | 150000 | DI word machine | 900000 | Printing screen plate spray printing device | 550000 |
Sheet-punching machine (developing machine) | 30000 | ? | ? | ? | ? |
BLUE PRINT MACHINE | 50000 | ? | ? | ? | ? |
Total input | 230000 | Total input | 900000 | Total input | 550000 |
In addition, traditional film BLUE PRINT MACHINE net making process needs the loss film, the price that film is 30 yuan, and needs use 30 films, and one month 30 days, the film cost of loss was: ten thousand yuan of 30 × 30 × 30=2.7.The laser head of the DI word machine of the radium-shine net making process of ultraviolet is changed price and is generally 60,000 yuan one, expensive.And printing screen plate spray printing device of the present invention, easily the material of consumption is water-soluble ink-jet ink, water-soluble ink-jet ink low price, also can be cost-saving.
Compared with prior art, printing screen plate spray printing device provided by the invention, has reduced the use of the film, has reduced equipment cost simultaneously, thereby has reduced production costs.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (8)
1. a printing screen plate spray printing device, is characterized in that, comprises printhead, X-axis travel mechanism, y-axis shift actuation mechanism, screen frame, print platform and industrial computer, wherein:
Described printhead is arranged in described X-axis travel mechanism, and described X-axis travel mechanism drives described printhead to move along X-direction;
Described X-axis travel mechanism is arranged in described y-axis shift actuation mechanism, and described y-axis shift actuation mechanism drives described X-axis travel mechanism to move along Y direction;
Described screen frame is positioned at the below of described printhead, and described screen frame is arranged on described print platform by support;
Described industrial computer is connected with described printhead respectively at described X-axis travel mechanism, described y-axis shift actuation mechanism, and controls respectively described X-axis travel mechanism, described y-axis shift actuation mechanism and the action of described printhead.
2. printing screen plate spray printing device according to claim 1, it is characterized in that, described X-axis travel mechanism comprises X-axis drive motors, X-axis Timing Belt and X-axis guide rail, described X-axis drive motors drives described X-axis Timing Belt to move along X-direction, described printhead is arranged on described X-axis guide rail by X-axis slide block, and described X-axis Timing Belt drives described printhead to move along X-direction.
3. printing screen plate spray printing device according to claim 2, is characterized in that, described X-axis Timing Belt is connected with described printhead by brace.
4. printing screen plate spray printing device according to claim 2, is characterized in that, described X-axis Timing Belt is connected with described X-axis slide block by brace.
5. printing screen plate spray printing device according to claim 1, it is characterized in that, described y-axis shift actuation mechanism comprises Y-axis drive motors, Y-axis screw mandrel and Y-axis guide rail, described Y-axis drive motors drives described Y-axis screw mandrel rotation, the both sides of described X-axis travel mechanism are arranged on described Y-axis guide rail by Y-axis slide block, and the middle part of described X-axis travel mechanism is connected with described Y-axis screw mandrel by feed screw nut.
6. printing screen plate spray printing device according to claim 5, is characterized in that, described Y-axis guide rails assembling is on described print platform.
7. printing screen plate spray printing device according to claim 1, is characterized in that, the bottom surface of described screen frame is lined with a flat glass.
8. printing screen plate spray printing device according to claim 1, is characterized in that, described print platform is marble print platform.
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CN201410184191.1A CN103921535A (en) | 2014-05-04 | 2014-05-04 | Spray printing equipment for printing screen |
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Cited By (6)
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CN107199765A (en) * | 2017-06-13 | 2017-09-26 | 芜湖桑乐金电子科技有限公司 | Carbon crystal plate screen process press |
CN107199764A (en) * | 2017-06-13 | 2017-09-26 | 芜湖桑乐金电子科技有限公司 | Carbon crystal plate screen process press |
CN107215084A (en) * | 2017-06-13 | 2017-09-29 | 芜湖桑乐金电子科技有限公司 | Carbon crystal plate screen process press |
CN107635775A (en) * | 2015-03-25 | 2018-01-26 | 伊利诺斯工具制品有限公司 | Stenciler with masterplate shuttle row assembly |
CN108928095A (en) * | 2018-06-14 | 2018-12-04 | 江苏盛矽电子科技有限公司 | A kind of printing screen plate spraying rolling device |
CN109435502A (en) * | 2018-12-10 | 2019-03-08 | 深圳劲鑫科技有限公司 | Double-workbench duplex skill ink jet printer |
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CN107635775A (en) * | 2015-03-25 | 2018-01-26 | 伊利诺斯工具制品有限公司 | Stenciler with masterplate shuttle row assembly |
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CN108928095A (en) * | 2018-06-14 | 2018-12-04 | 江苏盛矽电子科技有限公司 | A kind of printing screen plate spraying rolling device |
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