CN103919082A - Equipment for producing potato pieces - Google Patents
Equipment for producing potato pieces Download PDFInfo
- Publication number
- CN103919082A CN103919082A CN201410143408.4A CN201410143408A CN103919082A CN 103919082 A CN103919082 A CN 103919082A CN 201410143408 A CN201410143408 A CN 201410143408A CN 103919082 A CN103919082 A CN 103919082A
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- Prior art keywords
- potato
- peeling
- bucket
- tank
- conveying roller
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- 235000002595 Solanum tuberosum Nutrition 0.000 title claims abstract description 140
- 244000061456 Solanum tuberosum Species 0.000 title claims abstract description 140
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000004140 cleaning Methods 0.000 claims abstract description 50
- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 235000012015 potatoes Nutrition 0.000 claims abstract description 5
- 238000007598 dipping method Methods 0.000 claims abstract description 4
- 238000010926 purge Methods 0.000 claims description 45
- 238000004519 manufacturing process Methods 0.000 claims description 19
- 238000009826 distribution Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 15
- 235000013606 potato chips Nutrition 0.000 claims description 14
- 238000005406 washing Methods 0.000 claims description 13
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 241001125879 Gobio Species 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 238000010828 elution Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 235000011962 puddings Nutrition 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 7
- 235000012020 french fries Nutrition 0.000 claims description 5
- 238000007654 immersion Methods 0.000 claims description 4
- 231100000252 nontoxic Toxicity 0.000 claims description 4
- 230000003000 nontoxic effect Effects 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 8
- 238000002386 leaching Methods 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 239000000758 substrate Substances 0.000 abstract 1
- 101001010782 Drosophila melanogaster Fez family zinc finger protein erm Proteins 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 210000002784 stomach Anatomy 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 210000000952 spleen Anatomy 0.000 description 2
- 208000005392 Spasm Diseases 0.000 description 1
- 210000001015 abdomen Anatomy 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000004320 controlled atmosphere Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 201000006549 dyspepsia Diseases 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
- A23N12/023—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/12—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
- A23L19/18—Roasted or fried products, e.g. snacks or chips
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/11—General methods of cooking foods, e.g. by roasting or frying using oil
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/57—Chemical peeling or cleaning of harvested fruits, vegetables or other foodstuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Preparation Of Fruits And Vegetables (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses equipment for producing potato pieces. The equipment comprises a cleaning device, a shelling device, a leaching device, a dicing device, a dipping device, a vacuum frying device and a packaging device, wherein the dicing device comprises a clamping mechanism, a slicing mechanism and a dicing mechanism; the clamping mechanism is composed of a first clamping piece and a second clamping piece which are respectively composed of curved clamping plates; the curved clamping plates are respectively fixed on a substrate and can float along the direction of the space between the first clamping piece and the second clamping piece; the other end of the clamping mechanism is provided with a push mechanism, and the outer side of the clamping mechanism is provided with a conveying belt; a first slicer forming the slicing mechanism is arranged between the conveying belt and the clamping mechanism, and a grille-shaped slicer piece is arranged above the conveying belt; through holes defined by blades of the slicer piece form tool bores for dicing potato slices, and the tool face of each blade of the slicer piece is vertical to the belt surface of the conveying belt. The treatment equipment can be used for effectively and quickly cutting potatoes into potato pieces, improves the processing efficiency of potato pieces, and saves labor cost.
Description
Background technology
The present invention relates to drinking potato food process equipment field, be specifically related to a kind of equipment for the production of potato block.
Background technology
Potato is edible a kind of vegetables, and the traditional Chinese medical science thinks that the flat taste of potato is sweet nontoxic, energy strengthening the spleen and stomach, and in beneficial controlled atmosphere, relieving spasm to stop pain, tonneau stool.Patient's effect of having a pain, defecating not smooth to weakness of the spleen and the stomach, indigestion, stomach discord, gastral cavity abdomen is remarkable.The food such as the French fries that potato is made, potato block, potato block are subject to consumers in general's hobby deeply.Before French fries, potato chips, potato block processing, need potato to carry out pre-treatment, that is to potato remove the peel, the processing such as section.Because potato is irregular orbicule, therefore alignment is at present processed mostly and is undertaken by manual operation, and at the bottom of its production efficiency, cost is high.Potato is planted in soil the inside simultaneously, and the potato surface of purchase is more or less all bonded with soil or dust, therefore, then is processed into before other products, need clean it.Clean and generally in purge tank, tentatively clean, but the potato after cleaning also needs to carry out secondary cleaning, traditional secondary cleaning is all to carry out in a service sink, its water consumption is large, cost is high, and is not easy to follow-up potato collection conveying, also needs in addition it to clean after potato decortication, the potato peel that is attached to potato surface is cleaned, is convenient to follow-up processing.
Summary of the invention
The object of the present invention is to provide a kind of equipment for the production of potato block, it can effectively be prepared into potato block by potato fast, improves the working (machining) efficiency of potato block and reduces production costs.
For realizing such scheme, the present invention adopts following scheme to implement:
A kind of equipment for the production of potato block, it is characterized in that: comprise the cleaning device that potato is cleaned setting gradually, the device for peeling that potato after cleaning is removed the peel, the elution device that potato after peeling is carried out to drip washing, the dicing device that potato after peeling is diced, potato after dicing is flooded to the immersion system of colour protecting liquid, the vacuum frying device that the small pudding of dipping colour protecting liquid is carried out to vacuum frying, and the French fries after fried are carried out to the deoiler of de-oiling and the packing device of packing, dicing device comprises the clamping device that potato is clamped, the slicing mechanism that potato is cut into slices, and the mechanism that dices that the potato after section is diced, clamping device be left and right corresponding arrange potato is clamped first, two holders form, first, two holders are respectively the curved splint formation that row shape is arranged, curved splint is respectively vertical shape and arranges and form first, the concave panel of the curved splint of two holders is arranged in opposite directions, curved splint is separately fixed on pedestal and can be along first, spacing direction between two holders floats, the other end of clamping device is provided with and pushes the delivery device that interior potato tangential section mechanism one side clamping of clamping device moves, the arranged outside of clamping device has the conveyer belt that the potato chips after section is carried, the downside of curved splint is provided with the first gripper shoe, the upper strata conveying zone face of conveyer belt and the upper face phase flush arrangement of the first gripper shoe, the propelling movement direction of the throughput direction of conveyer belt and delivery device is perpendicular, the first cutting knife that forms slicing mechanism is arranged between conveyer belt and clamping device, the top of conveyer belt is provided with the grid-like cutting knife part that the potato chips on conveyer belt is diced, the through hole enclosing between each blade of cutting knife part forms the tool bore that potato chips is diced, each blade face of cutting knife part is arranged perpendicular to conveyer belt surface, elution device comprises conveying mechanism, conveying mechanism is to be spaced the conveying roller that potato is carried that shape is arranged, conveying roller rotates and is fixed in frame, the top of conveying roller is provided with to the water spraying mechanism that water spray carries out drip washing to the potato of carrying on conveying roller, the two ends arranged outside of conveying roller has the backplate of arranging higher than conveying roller, the scope setting that backplate is arranged along conveying roller, the below of conveying mechanism is provided with the material collecting tank that cleans separated potato peel for collecting, it is lower that the bottom land of material collecting tank is skewed layout and is positioned at the bottom land of conveying mechanism feed end one side, in material collecting tank, be provided with filter screen, filter screen is divided into two sections along flute length direction by material collecting tank, the projection of filter screen on horizontal plane is positioned at the outside of conveying mechanism projection on horizontal plane, material collecting tank lowest part is provided with delivery port, delivery port is connected with tank by tube connector.
Concrete scheme is:
On the convex plate face of curved splint, be provided with a sleeve pipe, on pedestal, be provided with the first cylinder, cylinder body and the pedestal of the first cylinder are connected as a single entity, the propelling movement direction that is axially perpendicular to delivery device of the first cylinder piston rod, end and between that casing pipe sleeve is located at piston rod are provided with Compress Spring, on the concave panel of gripping panel, be evenly provided with the collet that protrudes from plate face, collet is that nontoxic elastoplast forms, the outline of collet is hemispherical, the upper strata of conveyer belt carries belt body below to be provided with the second gripper shoe, the top of cutting knife part is provided with the piece that pushes that the small pudding in grid-like cutting knife part tool bore is pushed out of to cutting knife part, pushing piece is arranged on a horizontally disposed plate body, push piece and the corresponding setting of tool bore on cutting knife part.
Between clamping device and promotion cylinder, be provided with feed pipe, feed pipe and the clamping device layout that postpones, the piston rod that promotes cylinder is plugged in feed pipe, on the top tube wall of feed pipe, blanking port is set, blanking port place arranges bucket-shaped hopper, delivery device comprises a propelling movement cylinder, and the piston rod end that propelling movement cylinder extends in clamping device is provided with push pedal.
Cleaning device comprises the purge tank that a splendid attire potato cleans, the top of purge tank is provided with and is connected the lid coordinating with its formation open-close type, on lid, be provided with rabbling mechanism, rabbling mechanism comprises the shaft extending in agitator, on shaft, be provided with the stirring cage of mouse cage shape, form and stir cage and be arranged with cleaning ball silk along the axial arranged puddler outer surface of shaft.
Purge tank internal face is that cleaning ball silk forms, in purge tank, be provided with web plate, web plate is divided into purge tank two chambers arranging up and down, stirs cage and is arranged in purge tank upper chamber, on the tank skin of formation purge tank upper chamber, be provided with charging aperture, charging aperture place is provided with feed hopper.
The purge tank internal face that forms upper chamber is that cleaning ball silk forms, at the bottom of the tank of purge tank, be that detachable-type sealed is connected cooperation with tank body, web plate rotates fixedly in purge tank by two gudgeons, the end that gudgeon extends to purge tank outside arranges the rotary handle of rotary meshed plate, on purge tank inwall, be provided with for supporting the arc gripper shoe of web plate, on the tank skin of purge tank, be also provided with jack, in jack, be provided with for locking the latch of web plate, latch forms grafting with jack and coordinates, be placed in two outsides of gudgeon of latch and arc gripper shoe, during latch locking web plate web plate become to be in tilted layout and web plate to be positioned at the height of latch one side less.
Device for peeling comprises the peeling bucket for the treatment of peeled potatoes for splendid attire, and peeling bucket is in tilted layout and rotates and be fixed on pedestal around the dark direction of bucket, and in the bottom of peeling bucket, bucket face is that cleaning ball silk forms, and the driving mechanism that staving bottom arranges orders about peeling bucket and rotates.
In peeling bucket, be provided with peeling ball, the outer surface of peeling ball is that cleaning ball silk forms, peeling ball rolls with the rotation of peeling bucket, on the internal face of peeling bucket bottom, be provided with protruding raised line, the length direction of raised line is consistent with barrel dark direction of peeling bucket, and raised line is along the circumferentially evenly interval setting of peeling bucket.
The bucket wall of peeling bucket is sandwich, the first cavity that sandwich forms is connected and is connected with high-pressure water, on the inwall of peeling bucket, offer apopore, the first cavity is connected and is connected with peeling bucket bucket chamber by apopore, in the apopore scope that cleaning ball silk is arranged on peeling bucket internal face, is uniformly distributed setting.
The end of conveying mechanism arranges shunts to potato the flow distribution plate of carrying, the plate length direction of flow distribution plate is consistent with the conveying side of conveying mechanism, the plate face of flow distribution plate is arranged perpendicular to horizontal plane, flow distribution plate arranges along conveying roller roller length direction interval, each flow distribution plate is along the throughput direction of conveying mechanism the finger-shaped layout that palm opens, gap between each conveying roller is 4～6mm, the bottom of each conveying roller is provided with the brush body that the roll surface of conveying roller is carried out to brush, and the length of brush body is consistent with the length of conveying roller.
By above-mentioned pre-processing device, it can fast and effectively potato be cleaned, be removed the peel and dice and color retention, vacuum frying, improves the efficiency of potato block processing and saves cost of labor.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of dicing device;
Fig. 3 is the structural representation of cleaning device;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is the A-A cutaway view of Fig. 4;
Fig. 6 is the structural representation of device for peeling,
Fig. 7 is the structural representation of elution device,
Fig. 8 is the structural representation of material collecting tank.
The specific embodiment
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
The technical scheme that the present invention takes is as Fig. 1, 2, 7, shown in 8, a kind of equipment for the production of potato block, comprise the cleaning device that potato is cleaned setting gradually, the device for peeling that potato after cleaning is removed the peel, the elution device that potato after peeling is carried out to drip washing, the dicing device that potato after peeling is diced, potato after dicing is flooded to the immersion system of colour protecting liquid, the vacuum frying device that the small pudding of dipping colour protecting liquid is carried out to vacuum frying, and the French fries after fried are carried out to the deoiler of de-oiling and the packing device of packing, dicing device comprises the clamping device that potato is clamped, the slicing mechanism that potato is cut into slices, and the mechanism that dices that the potato after section is diced, clamping device be left and right corresponding arrange potato is clamped first, two holders form, first, two holders are respectively the curved splint formation that row shape is arranged, curved splint 11 is respectively vertical shape and arranges and form first, the concave panel of the curved splint 11 of two holders is arranged in opposite directions, curved splint 11 is separately fixed on pedestal and can be along first, spacing direction between two holders floats, the other end of clamping device is provided with and pushes the delivery device that interior potato tangential section mechanism one side clamping of clamping device moves, the arranged outside of clamping device has the conveyer belt that the potato chips after section is carried, the downside of curved splint 11 is provided with the first gripper shoe, the upper strata conveying zone face of conveyer belt 17 and the upper face phase flush arrangement of the first gripper shoe, the propelling movement direction of the throughput direction of conveyer belt 17 and delivery device is perpendicular, the first cutting knife 12 that forms slicing mechanism is arranged between conveyer belt 17 and clamping device, the top of conveyer belt is provided with the grid-like cutting knife part 121 that the potato chips on conveyer belt is diced, the through hole enclosing between each blade of cutting knife part 121 forms the tool bore that potato chips is diced, each blade face of cutting knife part 121 is arranged perpendicular to conveyer belt 17 zone faces, elution device comprises conveying mechanism, conveying mechanism is to be spaced the conveying roller that potato is carried 41 that shape is arranged, conveying roller 41 rotates and is fixed in frame, the top of conveying roller 41 is provided with to the water spraying mechanism that water spray carries out drip washing to the potato of carrying on conveying roller 41, the two ends arranged outside of conveying roller 41 has the backplate 43 of arranging higher than conveying roller 41, the scope setting that backplate 43 is arranged along conveying roller 41, the below of conveying mechanism is provided with the material collecting tank 45 that cleans separated potato peel for collecting, it is lower that the bottom land of material collecting tank 45 is skewed layout and is positioned at the bottom land of conveying mechanism feed end one side, in material collecting tank 45, be provided with filter screen 46, filter screen 46 is divided into two sections along flute length direction by material collecting tank 45, the projection of filter screen 46 on horizontal plane is positioned at the outside of conveying mechanism projection on horizontal plane, material collecting tank 45 lowest parts are provided with delivery port 47, delivery port 47 is connected with tank by tube connector.Because potato is irregular spherical, therefore in traditional slicing mechanism, in a potato slice part, just send out afterwards the firm clamping realizing potato, cause section to carry out, in the present invention, adopt 11 pairs of potatoes of unsteady curved splint to clamp, along with the variation of potato size, also there is corresponding floating to contact with the tensioning of potato phase in curved splint 11, thereby realize the reliable clamping to potato, guarantee the reliable section of potato and dice.Potato after utilizing above-mentioned elution device to peeling cleans, and realizes the separated of potato peel and potato simultaneously, improves the working (machining) efficiency of potato.Owing to adopting drip washing, with respect to original service sink, cleaning can using water wisely, and the water after drip washing simultaneously can be collected in tank the preliminary cleaning for potato.
More preferred scheme is: on the concave panel of gripping panel, be evenly provided with the collet that protrudes from plate face, collet is that nontoxic elastoplast forms, and the outline of collet is hemispherical.Itself can there is certain deformation in equally distributed collet, the pressure of collet generation deformation should be less than the curved splint 11 suffered pressure that floats.By the adjustment of collet, can further to potato, carry out firm clamping like this, to adapt to its irregular surface.
For the ease of dicing of the potato chips after section, in the present invention, the upper strata of conveyer belt carries belt body below to be provided with the second gripper shoe, the top of cutting knife part is provided with the piece that pushes that the small pudding in grid-like cutting knife part tool bore is pushed out of to cutting knife part, push piece and be arranged on a horizontally disposed plate body, push piece and the corresponding setting of tool bore on cutting knife part.The two ends of cutting knife part 121 are provided with guide post 122, the ear muff that cutting knife part 121 arranges by both ends forms slide-and-guide with guide post 122 and coordinates, ear muff is set on guide post 122, the lower end of guide post 122 is provided with hold-down nut, between hold-down nut and ear muff, be provided with damping spring, cutting knife part 121 fixes as one with driving its second cylinder piston rod moving up and down along vertical.Pushing arranging of piece is mainly that after preventing from dicing, small pudding accumulates in the tool bore of cutting knife part 121, dicing of next piece potato chips impacted, the plate body that fixedly pushes piece can be connected with the 3rd cylinder, action by second and third cylinder coordinates to make to push to release small pudding and push piece in the tool bore that piece inserts cutting knife part 121 to be exited in the tool bore of cutting knife part 121, and cutting knife part 121 is diced to next potato chips.
More specifically scheme is, delivery device comprises a propelling movement cylinder 14, and the piston rod end that propelling movement cylinder 14 extends in clamping device is provided with push pedal 13.Clamping device and promote to be provided with feed pipe 16 between cylinder, feed pipe 16 and clamping device layouts that postpone, the piston rod of promotion cylinder is plugged in feed pipe 16, on the top tube wall of feed pipe 16, blanking port is set, and blanking port place arranges bucket-shaped hopper 19.On the convex plate face of curved splint 11, be provided with a sleeve pipe 18, on pedestal, be provided with the first cylinder 15, cylinder body and the pedestal of the first cylinder 15 are connected as a single entity, the propelling movement direction that is axially perpendicular to delivery device of the first cylinder 15 piston rods, end and between that sleeve pipe 18 is set in piston rod are provided with Compress Spring.The potato of slice is put into from hopper 19 like this, then by delivery device, pushed in clamping device, when potato pushes to cutting knife downside, cutter mechanism starts to cut into slices, the potato chips cutting is delivered to subsequent processing by conveyer belt 17 and carries out other operations, so repeatedly.
For cleaning device, the present invention takes technical scheme as shown in Fig. 3,4,5, cleaning device comprises the purge tank 20 that a splendid attire potato cleans, the top of purge tank 20 is provided with and is connected the lid coordinating with its formation open-close type, on lid, be provided with rabbling mechanism, rabbling mechanism comprises the shaft extending in agitator, is provided with the stirring cage 22 of mouse cage shape on shaft, forms and stirs cage 22 and be arranged with cleaning ball silk along the axial arranged puddler outer surface of shaft.In such scheme, by laying cleaning ball silk on the stirring cage potato being carried out to stirring and washing, when stirring and washing, can carry out certain friction peeling to potato, simplify the follow-up peeling operation of potato, practical operation shows, adopts this device to clean potato, can make the peeling rate of potato reach 40%, the power source of rabbling mechanism is motor 21.
Further scheme is, purge tank 20 internal faces are that cleaning ball silk forms, stir with purge tank 20 internal faces on the best results of cleaning ball silk is set simultaneously.
During due to potato washing, can produce a large amount of silt, therefore in the present invention, in purge tank 20, be provided with web plate 23, web plate 23 is divided into purge tank 20 two chambers arranging up and down, stir cage 22 and be arranged in purge tank 20 upper chamber, purge tank 20 internal faces that form upper chamber are that cleaning ball silk forms.After cleaning, silt will fall into the chamber of bottom like this, makes the potato after cleaning can be separated fast with silt or other impurity fast.More specifically be operating as, as Fig. 4, shown in 5, at the bottom of the tank of purge tank 20, be that detachable-type sealed is connected cooperation with tank body, web plate 23 rotates fixedly in purge tank 20 by two gudgeons, the end that gudgeon extends to purge tank 20 outsides arranges the rotary handle 25 of rotary meshed plate 23, on purge tank 20 inwalls, be provided with for supporting the arc gripper shoe of web plate 23, on the tank skin of purge tank 20, be also provided with jack, in jack, be provided with for locking the latch 231 of web plate 23, latch 231 forms grafting with jack and coordinates, be placed in two outsides of gudgeon of latch 231 and arc gripper shoe, during latch 231 locking web plate 23 23 one-tenth of web plates be in tilted layout and web plate 23 to be positioned at the height of latch 231 1 sides less.Before cleaning like this, locking pin locking web plate 23, make web plate 23 become low-angle angle to arrange with horizontal plane, potato is poured in the upper chamber of purge tank 20, inject clear water and start rabbling mechanism and carry out stirring and washing, after stirring and washing finishes, at the bottom of opening purge tank 20 tanks, silt and sewage are discharged, after silt and sewage are discharged, latch 231 is opened, operation rotary handle 25 makes web plate 23 rotations be being in tilted layout of wide-angle, the indentation, there that potato after cleaning like this just can form compared with low side from web plate 23 falls to discharging, potato after cleaning is discharged and is collected, then rotary meshed plate 23 is also with latch 231 lockings, at the bottom of closing purge tank 20 tanks, carry out the cleaning of next group potato, operation so repeatedly.
More specifically be operating as, during latch 231 locking web plate 23, the plate face of web plate 23 becomes 1～3 ° of angle to arrange with horizontal plane.On the tank skin of purge tank 20 formation upper chamber, be provided with charging aperture, charging aperture place is provided with feed hopper 24, and potato to be cleaned is poured in purge tank 20 from feed hopper 24.
For, the technical scheme that device for peeling the present invention takes as shown in Figure 6, comprise the peeling bucket 31 for the treatment of peeled potatoes for splendid attire, peeling bucket 31 is in tilted layout and rotates and be fixed on pedestal around the dark direction of bucket, in the bottom of peeling bucket 31, bucket face is that cleaning ball silk forms, and the driving mechanism of cylinder body bottom setting orders about peeling bucket 31 and rotates.The device for peeling forming by such scheme, potato is poured in peeling bucket 31, by driving mechanism 32, drive peeling bucket 31 to rotate, the wiping that rubs of potato and cleaning ball silk on peeling bucket 31 bottom bucket faces, thereby potato peel is removed, because potato has carried out preliminary peeling in cleaning device, therefore, by the further peeling of device for peeling, can make peeling rate reach more than 90%.Whole peeling process is equivalent to take a cleaning ball constantly to carry out wiping on the surface of potato, realizes potato decortication.In the present invention, peeling bucket 31 is in tilted layout and is very important, if not being in tilted layout, potato will be centrifugal after synchronous rotary together, and can there is not relative motion.It can be that both forward and reverse directions rotation hockets that driving mechanism 32 orders about potato rotation.
In order to improve decortication effect, further scheme of the present invention is, in peeling bucket 31, is provided with peeling ball, and the outer surface of peeling ball is that cleaning ball silk forms, and peeling ball rolls with the rotation of peeling bucket 31.On the internal face of peeling bucket 31 bottoms, be provided with protruding raised line, the length direction of raised line is consistent with barrel dark direction of peeling bucket 31, and raised line is along the circumferentially evenly interval setting of peeling bucket 31.The setting of raised line and peeling ball, can further increase decortication effect, and experiment is found, raised line and peeling ball are set simultaneously, peeling rate can be increased to more than 95%.
More preferred scheme is, the bucket wall of peeling bucket 31 is sandwich, the first cavity that sandwich forms is connected and is connected with high-pressure water, on the inwall of peeling bucket 31, offer apopore, the first cavity is connected and is connected by 31 barrels of chambeies of apopore and peeling bucket, in the apopore scope that cleaning ball silk is arranged on peeling bucket 31 internal faces, is uniformly distributed setting.Bucket wall is arranged to sandwich, is mainly the cleaning of being convenient to remain in the potato peel in peeling bucket 31, and water under high pressure can be gone out the potato peel accumulating in cleaning ball silk, realizes the quick cleaning of device for peeling, realizes fast the peeling to next batch potato.
Concrete scheme is, described base comprises first and second base 33,34 of arranging up and down, peeling bucket 31 is fixed on the first base 33, first and second base 33,34 is articulated and connected, form the jointed shaft being articulated and connected and be axially positioned at horizontal plane and be arranged vertically perpendicular to the dark direction of bucket of removing the peel bucket 31, the governor motion 35 arranging on the second base 34 regulates the first base 33 to rotate around jointed shaft.When peeling bucket 31 rotates peeling, the dark direction of bucket of peeling bucket 31 is arranged horizontal by 45 °～60 ° angles.
Because potato needs to be delivered to respectively the processing of dicing in each dicing device after being leached, therefore, for elution device more specifically scheme be, as shown in Figure 7,8, the end of conveying mechanism arranges shunts to potato the flow distribution plate 44 of carrying, the plate length direction of flow distribution plate 44 is consistent with the conveying side of conveying mechanism, the plate face of flow distribution plate 44 is arranged perpendicular to horizontal plane, flow distribution plate 44 arranges along conveying roller 41 roller length direction intervals, and each flow distribution plate 44 is along the throughput direction of conveying mechanism the finger-shaped layout that palm opens.Each potato of being shunted by flow distribution plate 44 is like this transported in dicing device to be processed, and automatically carries out charging, enhances productivity.
More specifically scheme is: the gap between each conveying roller 41 is 4～6mm.Water spraying mechanism is that the sparge pipe 42 that conveying mechanism top arranges forms, and sparge pipe 42 arranges along the throughput direction interval of conveying mechanism, and sparge pipe 42 is connected with water source.The bottom of each conveying roller 41 is provided with the brush body that the roll surface of conveying roller 41 is carried out to brush, and the length of brush body is consistent with the length of conveying roller 41.Clearance control between conveying roller 41, at 4～6mm, can make potato peel effectively between roll gap, to discharge, and does not affect again the normal conveying of potato, because potato peel easily sticks mutually with conveying roller 41 roll surfaces, therefore, brush body is set in the present invention and brushes.In said apparatus, potato is cleaned and carries on conveying roller 41, and the potato peel of cleaning is collected by filter screen 46, and it can be used for production of fodder.
For immersion system, can adopt a liquid bath that is loaded with colour protecting liquid to form, for vacuum frying device, deoiler, packing device, all can adopt the equipment with identical function having existed in prior art to realize.
In a word, the equipment of production potato block provided by the invention, it can clean, remove the peel and cut into slices potato fast and effectively, improves the efficiency of potato block processing and saves cost of labor.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. the equipment for the production of potato block, it is characterized in that: comprise the cleaning device that potato is cleaned setting gradually, the device for peeling that potato after cleaning is removed the peel, the elution device that potato after peeling is carried out to drip washing, the dicing device that potato after peeling is diced, potato after dicing is flooded to the immersion system of colour protecting liquid, the vacuum frying device that the small pudding of dipping colour protecting liquid is carried out to vacuum frying, and the French fries after fried are carried out to the deoiler of de-oiling and the packing device of packing, dicing device comprises the clamping device that potato is clamped, the slicing mechanism that potato is cut into slices, and the mechanism that dices that the potato after section is diced, clamping device be left and right corresponding arrange potato is clamped first, two holders form, first, two holders are respectively the curved splint formation that row shape is arranged, curved splint is respectively vertical shape and arranges and form first, the concave panel of the curved splint of two holders is arranged in opposite directions, curved splint is separately fixed on pedestal and can be along first, spacing direction between two holders floats, the other end of clamping device is provided with and pushes the delivery device that interior potato tangential section mechanism one side clamping of clamping device moves, the arranged outside of clamping device has the conveyer belt that the potato chips after section is carried, the downside of curved splint is provided with the first gripper shoe, the upper strata conveying zone face of conveyer belt and the upper face phase flush arrangement of the first gripper shoe, the propelling movement direction of the throughput direction of conveyer belt and delivery device is perpendicular, the first cutting knife that forms slicing mechanism is arranged between conveyer belt and clamping device, the top of conveyer belt is provided with the grid-like cutting knife part that the potato chips on conveyer belt is diced, the through hole enclosing between each blade of cutting knife part forms the tool bore that potato chips is diced, each blade face of cutting knife part is arranged perpendicular to conveyer belt surface, elution device comprises conveying mechanism, conveying mechanism is to be spaced the conveying roller that potato is carried that shape is arranged, conveying roller rotates and is fixed in frame, the top of conveying roller is provided with to the water spraying mechanism that water spray carries out drip washing to the potato of carrying on conveying roller, the two ends arranged outside of conveying roller has the backplate of arranging higher than conveying roller, the scope setting that backplate is arranged along conveying roller, the below of conveying mechanism is provided with the material collecting tank that cleans separated potato peel for collecting, it is lower that the bottom land of material collecting tank is skewed layout and is positioned at the bottom land of conveying mechanism feed end one side, in material collecting tank, be provided with filter screen, filter screen is divided into two sections along flute length direction by material collecting tank, the projection of filter screen on horizontal plane is positioned at the outside of conveying mechanism projection on horizontal plane, material collecting tank lowest part is provided with delivery port, delivery port is connected with tank by tube connector.
2. the equipment for the production of potato block as claimed in claim 1, it is characterized in that: on the convex plate face of curved splint, be provided with a sleeve pipe, on pedestal, be provided with the first cylinder, cylinder body and the pedestal of the first cylinder are connected as a single entity, the propelling movement direction that is axially perpendicular to delivery device of the first cylinder piston rod, end and between that casing pipe sleeve is located at piston rod are provided with Compress Spring, on the concave panel of gripping panel, be evenly provided with the collet that protrudes from plate face, collet is that nontoxic elastoplast forms, the outline of collet is hemispherical, the upper strata of conveyer belt carries belt body below to be provided with the second gripper shoe, the top of cutting knife part is provided with the piece that pushes that the small pudding in grid-like cutting knife part tool bore is pushed out of to cutting knife part, pushing piece is arranged on a horizontally disposed plate body, push piece and the corresponding setting of tool bore on cutting knife part.
3. the equipment for the production of potato block as claimed in claim 1 or 2, it is characterized in that: between clamping device and promotion cylinder, be provided with feed pipe, feed pipe and the clamping device layout that postpones, the piston rod that promotes cylinder is plugged in feed pipe, on the top tube wall of feed pipe, blanking port is set, blanking port place arranges bucket-shaped hopper, and delivery device comprises a propelling movement cylinder, and the piston rod end that propelling movement cylinder extends in clamping device is provided with push pedal.
4. the equipment for the production of potato block as claimed in claim 1, it is characterized in that: cleaning device comprises the purge tank that a splendid attire potato cleans, the top of purge tank is provided with and is connected the lid coordinating with its formation open-close type, on lid, be provided with rabbling mechanism, rabbling mechanism comprises the shaft extending in agitator, on shaft, be provided with the stirring cage of mouse cage shape, form and stir cage and be arranged with cleaning ball silk along the axial arranged puddler outer surface of shaft.
5. the equipment for the production of potato block as claimed in claim 4, it is characterized in that: purge tank internal face is that cleaning ball silk forms, in purge tank, be provided with web plate, web plate is divided into purge tank two chambers arranging up and down, stirring cage is arranged in purge tank upper chamber, on the tank skin of formation purge tank upper chamber, be provided with charging aperture, charging aperture place is provided with feed hopper.
6. the equipment for the production of potato block as described in claim 4 or 5, it is characterized in that: the purge tank internal face that forms upper chamber is that cleaning ball silk forms, at the bottom of the tank of purge tank, be that detachable-type sealed is connected cooperation with tank body, web plate rotates fixedly in purge tank by two gudgeons, the end that gudgeon extends to purge tank outside arranges the rotary handle of rotary meshed plate, on purge tank inwall, be provided with for supporting the arc gripper shoe of web plate, on the tank skin of purge tank, be also provided with jack, in jack, be provided with for locking the latch of web plate, latch forms grafting with jack and coordinates, be placed in two outsides of gudgeon of latch and arc gripper shoe, during latch locking web plate web plate become to be in tilted layout and web plate to be positioned at the height of latch one side less.
7. the equipment for the production of potato block as claimed in claim 1, it is characterized in that: device for peeling comprises the peeling bucket for the treatment of peeled potatoes for splendid attire, peeling bucket is in tilted layout and rotates and be fixed on pedestal around the dark direction of bucket, in the bottom of peeling bucket, bucket face is that cleaning ball silk forms, and the driving mechanism that staving bottom arranges orders about peeling bucket and rotates.
8. the equipment for the production of potato block as claimed in claim 7, it is characterized in that: in peeling bucket, be provided with peeling ball, the outer surface of peeling ball is that cleaning ball silk forms, peeling ball rolls with the rotation of peeling bucket, on the internal face of peeling bucket bottom, be provided with protruding raised line, the length direction of raised line is consistent with barrel dark direction of peeling bucket, and raised line is along the circumferentially evenly interval setting of peeling bucket.
9. the equipment for the production of potato block as claimed in claim 8, it is characterized in that: the bucket wall of peeling bucket is sandwich, the first cavity that sandwich forms is connected and is connected with high-pressure water, on the inwall of peeling bucket, offer apopore, the first cavity is connected and is connected with peeling bucket bucket chamber by apopore, in the apopore scope that cleaning ball silk is arranged on peeling bucket internal face, is uniformly distributed setting.
10. the equipment for the production of potato block as claimed in claim 1, it is characterized in that: the end of conveying mechanism arranges shunts to potato the flow distribution plate of carrying, the plate length direction of flow distribution plate is consistent with the conveying side of conveying mechanism, the plate face of flow distribution plate is arranged perpendicular to horizontal plane, flow distribution plate arranges along conveying roller roller length direction interval, each flow distribution plate is along the throughput direction of conveying mechanism the finger-shaped layout that palm opens, gap between each conveying roller is 4～6mm, the bottom of each conveying roller is provided with the brush body that the roll surface of conveying roller is carried out to brush, the length of brush body is consistent with the length of conveying roller.
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185076.0A CN104738470A (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato blocks |
| CN201510185010.1A CN104839594A (en) | 2014-04-10 | 2014-04-10 | Pre-treatment equipment used for producing potato pieces |
| CN201410143408.4A CN103919082B (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato pieces |
| CN201510185030.9A CN104738798B (en) | 2014-04-10 | 2014-04-10 | The pre-treatment of potato block produces equipment |
| CN201510185036.6A CN104839595A (en) | 2014-04-10 | 2014-04-10 | Pre-treatment equipment used for producing potato pieces |
| CN201510185078.XA CN104757475A (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato dices |
| CN201510185077.5A CN104738471A (en) | 2014-04-10 | 2014-04-10 | Production device for potato blocks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410143408.4A CN103919082B (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato pieces |
Related Child Applications (6)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510185030.9A Division CN104738798B (en) | 2014-04-10 | 2014-04-10 | The pre-treatment of potato block produces equipment |
| CN201510185036.6A Division CN104839595A (en) | 2014-04-10 | 2014-04-10 | Pre-treatment equipment used for producing potato pieces |
| CN201510185078.XA Division CN104757475A (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato dices |
| CN201510185010.1A Division CN104839594A (en) | 2014-04-10 | 2014-04-10 | Pre-treatment equipment used for producing potato pieces |
| CN201510185076.0A Division CN104738470A (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato blocks |
| CN201510185077.5A Division CN104738471A (en) | 2014-04-10 | 2014-04-10 | Production device for potato blocks |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103919082A true CN103919082A (en) | 2014-07-16 |
| CN103919082B CN103919082B (en) | 2015-06-24 |
Family
ID=51137666
Family Applications (7)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510185077.5A Withdrawn CN104738471A (en) | 2014-04-10 | 2014-04-10 | Production device for potato blocks |
| CN201510185010.1A Withdrawn CN104839594A (en) | 2014-04-10 | 2014-04-10 | Pre-treatment equipment used for producing potato pieces |
| CN201510185036.6A Withdrawn CN104839595A (en) | 2014-04-10 | 2014-04-10 | Pre-treatment equipment used for producing potato pieces |
| CN201410143408.4A Expired - Fee Related CN103919082B (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato pieces |
| CN201510185030.9A Active CN104738798B (en) | 2014-04-10 | 2014-04-10 | The pre-treatment of potato block produces equipment |
| CN201510185076.0A Withdrawn CN104738470A (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato blocks |
| CN201510185078.XA Withdrawn CN104757475A (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato dices |
Family Applications Before (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510185077.5A Withdrawn CN104738471A (en) | 2014-04-10 | 2014-04-10 | Production device for potato blocks |
| CN201510185010.1A Withdrawn CN104839594A (en) | 2014-04-10 | 2014-04-10 | Pre-treatment equipment used for producing potato pieces |
| CN201510185036.6A Withdrawn CN104839595A (en) | 2014-04-10 | 2014-04-10 | Pre-treatment equipment used for producing potato pieces |
Family Applications After (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510185030.9A Active CN104738798B (en) | 2014-04-10 | 2014-04-10 | The pre-treatment of potato block produces equipment |
| CN201510185076.0A Withdrawn CN104738470A (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato blocks |
| CN201510185078.XA Withdrawn CN104757475A (en) | 2014-04-10 | 2014-04-10 | Equipment for producing potato dices |
Country Status (1)
| Country | Link |
|---|---|
| CN (7) | CN104738471A (en) |
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| CN105326070A (en) * | 2014-08-26 | 2016-02-17 | 王辉 | Water-saving equipment for pretreatment of raw materials in potato chip production |
| CN105835105A (en) * | 2016-06-07 | 2016-08-10 | 张大伟 | Potato slicing machine |
| CN107692267A (en) * | 2017-10-09 | 2018-02-16 | 浙江机电职业技术学院 | Potato decortication packaging facilities |
| WO2019041751A1 (en) * | 2017-09-01 | 2019-03-07 | 傅峰峰 | Food processing machine |
| CN110434929A (en) * | 2019-07-30 | 2019-11-12 | 山东科迈达智能食品装备有限公司 | A kind of dicer |
| CN112971170A (en) * | 2021-04-03 | 2021-06-18 | 王波 | High-efficient belt cleaning device of potato |
| KR20240033903A (en) * | 2022-09-06 | 2024-03-13 | 이현경 | A processing apparatus bulbous plant |
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| CN105361202A (en) * | 2014-08-26 | 2016-03-02 | 王辉 | Water-saving equipment for pretreatment of raw materials for producing potato chips |
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| CN105835105A (en) * | 2016-06-07 | 2016-08-10 | 张大伟 | Potato slicing machine |
| WO2019041751A1 (en) * | 2017-09-01 | 2019-03-07 | 傅峰峰 | Food processing machine |
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| KR20240033903A (en) * | 2022-09-06 | 2024-03-13 | 이현경 | A processing apparatus bulbous plant |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104738471A (en) | 2015-07-01 |
| CN104839594A (en) | 2015-08-19 |
| CN104738798B (en) | 2016-06-29 |
| CN104738470A (en) | 2015-07-01 |
| CN103919082B (en) | 2015-06-24 |
| CN104757475A (en) | 2015-07-08 |
| CN104839595A (en) | 2015-08-19 |
| CN104738798A (en) | 2015-07-01 |
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