CN103911697A - Dual feed carding mechanism - Google Patents
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- CN103911697A CN103911697A CN201410112051.3A CN201410112051A CN103911697A CN 103911697 A CN103911697 A CN 103911697A CN 201410112051 A CN201410112051 A CN 201410112051A CN 103911697 A CN103911697 A CN 103911697A
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Abstract
The invention relates to a dual feed carding mechanism, in particular to a dual feed carding mechanism of a rotor spinning machine. The dual feed carding mechanism comprises two independent feeding devices, two independent carding devices and two channels. The left and right feeding devices are arrayed symmetrically; the left and right carding devices are arrayed symmetrically, and left and right carding rollers, as the main components, are respectively arranged in left and right carding cavities; the left and right channels are respectively communicated with the left and right carding devices. According to the dual feed carding mechanism, features of a feeding carding mechanism of a traditional rotor spinning machine are changed, original single fiber feeding and carding is replaced with dual fiber feeding and carding during rotor spinning, the single fibers entering the rotor are provided with two independent channels, defects of the rotor spinning for blended yarn spinning and novel yarn production are overcome accordingly, using field of the rotor spinning is expanded effectively, and varieties of rotor yarns are enriched.
Description
Technical field
The invention belongs to spinning machine technical field, relate to a kind of two feeding to carding agencies, particularly relate to the two of a kind of spinning device and feed to carding agencies, specifically a kind of two covers are fed to opening box side by side and have the feeding to carding agencies of spinning device of two passages.
Background technology
Along with the fast development of textile industry, improving constantly of automatization level, presents various novel spinning modes.Wherein, spinning speed is high, package capacity large, spinning suiting is better and can doublely spin excellent low raw material and rudimentary raw material because it has for rotor spinning machine, has become the spinning form that in Advanced Spinning Technologies, technology is the most ripe, application surface is the widest, economy is higher.Apply so far from the 20 century 70s technical scale that has high input, through the development of more than 40 years, Revolving cup spinning product, from the coarse cloth at initial stage, vamp cloth, the tablecloth etc., develops into denim of today, SLUBBED FABRIC, poplin cloth and knitwear etc., and various non-cotton products are also in exploitation energetically.
Rotor spinning belongs to open-end-spinning technology field.As far back as 1872, in the U.S., just someone applied for patent in open-end-spinning, but due to a variety of causes, afterwards four or five during the decade, be all in development and experimental stage always, thereby do not reach the requirement of suitability for industrialized production.Along with first former Czechoslovakia produce First KS-200 type rotor spinning machine model machine in the world in the sixties in last century, in afterwards several years, constantly improve again, within 1967, manufacture out First performance more advanced, can be used for the BD-200 type rotor spinning machine of suitability for industrialized production.Japan, Germany study and improve subsequently, and the progress that the technology of rotor spinning obtains advancing by leaps and bounds, has occurred from air draft and air suction type rotor spinning machine.And along with the raising of automatization level, rotor spinning has also been realized automation joint, although result is repeatedly improved, the overall structure of the critical component of Revolving cup spinning---spinning organ is all the time without larger variation.The basic structure of existing spinning organ comprises that housing, case, one are arranged on revolving cup in rotating cup seat of the rotating cup seat containing suction muffler on spinning machine main frame spinning machine girder, and are arranged on the defeated fine passage between combing roller, feed roller, doffing tube and combing roller and the revolving cup on housing.Due to traditional spinning organ list cover point comb, make Revolving cup spinning have larger application aspect the pure textile product of cotton spinning, but have larger restriction and problem while also adopting Revolving cup spinning to produce the new type yarns such as blended yarn, short and thick slub yarn, Fancy Yarns simultaneously.Chief reason is because different model combing roller is different to the scope of application of raw material, and same opening box is difficult to that different performance fiber is had to good combing simultaneously, therefore, has limited to a certain extent the diversity of rotor spinning kind.Therefore expand the range of application of Revolving cup spinning, enrich the kind of rotor yarn, must be to the critical component of Revolving cup spinning---spinning organ improves, particularly design is two feeds to carding agencies.
Summary of the invention
The invention provides a kind of two feeding to carding agencies, particularly provide the two of a kind of spinning device to feed to carding machine, specifically a kind of two covers are fed to opening box side by side and have the feeding to carding agencies of spinning device of two passages.The present invention has overcome the defect in structure and performance of feeding to carding agencies of traditional spinning device, and feeding to carding agencies of a kind of spinning device with stronger practicality and higher economic worth is provided.
One of the present invention is two feeds to carding agencies, comprises one with parting comb cavity on the left side, parts the housing of comb cavity on the right side, is provided with one and ribbon is sent into the left feed unit and that parts comb cavity on the left side ribbon is sent into the right feed unit that parts comb cavity on the right side on housing; Described left feed unit is positioned at described two left side of feeding to carding agencies, is made up of left feed roller and left feeding board; Described right feed unit is positioned at described two right side of feeding to carding agencies, is made up of right feed roller and right feeding board; The effect of described left feed roller is to part on the left side in comb cavity described in the traction of left ribbon is entered, and the effect of described left feeding board is that described left ribbon guiding is entered to described left feed roller; The effect of described right feed roller is to part comb cavity on the right side described in the traction of right ribbon is entered, and the effect of described right feeding board is that described right ribbon guiding is entered to described right feed roller;
The described comb that parts on the left side is provided with one in cavity left feed unit is sent into the left combing roller that the left ribbon that parts comb cavity on the left side carries out combing and ribbon can be carded to filament state, described in part on the right side and in comb cavity, be provided with one right feed unit is sent into the right combing roller that the right ribbon that parts comb cavity on the right side carries out combing and ribbon can be carded to filament state.
One as above is two feeds to carding agencies, what the left side opening of described housing was provided with a bar shaped parts with described the left impurity-exhausting cavity that comb cavity is connected on the left side, and the effect of described left impurity-exhausting cavity is to part comb cavity on the left side described in staple fibre that described left combing roller combing is gone out and impurity are discharged; What the right side opening of described housing was provided with a bar shaped parts with described the right impurity-exhausting cavity that comb cavity is connected on the right side, and the effect of described right impurity-exhausting cavity is to part comb cavity on the right side described in staple fibre that described right combing roller combing is gone out and impurity are discharged.
One as above is two feeds to carding agencies, be connected with a defeated fine passage with described housing, on described defeated fine passage, opened one with described in part comb cavity on the left side and be connected with a left passage, the filament that described left combing roller is carded to of acting as of described left passage enters revolving cup passage is provided; On described defeated fine passage, opened one with described in part on the right side comb cavity be connected with a right passage, the effect of described right passage is to provide passage for the single fiber that described right combing roller is carded to enters revolving cup.
As preferred technical scheme:
One as above is two feeds to carding agencies, described housing is provided with the left feeding board pressure control spring spacing between the described left feeding board of a control and described left feed roller, and described housing is provided with the right feeding board pressure control spring spacing between the described right feeding board of a control and described right feed roller.
The two feedings of one as above point comb, described in part on the left side comb cavity and described in part comb cavity on the right side in same plane symmetric arrays, described left combing roller and described right combing roller are in same plane symmetric arrays.
One as above is two feeds to carding agencies, and the profile of tooth of the card clothing of described left combing roller and described right combing roller is respectively straight-tooth, the flat tooth of straight-tooth, arc back of the body tooth and shortwall tooth, protruding back of the body tooth or mountain type tooth; The ratio of the operating angle of the card clothing of described left combing roller and described right combing roller is 1:1～1.3; The ratio of the tooth depth of the card clothing of described left combing roller and described right combing roller is 1:1～1.3; The ratio of the tooth top area of the card clothing of described left combing roller and described right combing roller is 1:1～1.2; The ratio of the tooth density of the card clothing of described left combing roller and described right combing roller is 1:1～1.5.
One as above is two feeds to carding agencies, the tooth bar opposite direction of described left combing roller and described right combing roller, described left combing roller and described right combing roller direction of rotation.
One as above is two feeds in carding agencies, described left and right passage is all tapered funnel-form, the object of design is to increase the length of two passages like this, cluster air flow, be beneficial to single fiber stretching in described defeated fine passage, described left and right channel interior is all absolute bright and clean state, without the existence of dirt and breach.
One as above is two feeds to carding agencies, described left and right passage is connected with described revolving cup by outlet, described left and right passage respectively by left and right enter fine mouthful be connected with described left and right carding cavity body, a described left side enters fine mouth and the described right side enters the fine mouthful of back side that is opened in respectively described defeated fine passage, it is 6cm with the distance of described defeated fine passage left side edge that a described left side enters fine mouthful, and upper edge distance is 4cm; It is 6cm with the distance of described defeated fine passage right side edge that the described right side enters fine mouthful, and upper edge distance is 4cm; A described left side enters fine mouth and the described right side enters all rectangular shapes of fine mouth.
One as above is two feeds to carding agencies, and described left passage and right passage can have two kinds of forms on described defeated fine passage, and a kind of is that described left passage and described right passage are first connected to a total passage, then shares a total outlet; Another kind of form is that described left passage and described right passage are completely separate, and both described left passage was connected with described revolving cup by a left outlet, and described right passage is connected with described revolving cup by a right outlet, and described left and right passage is not connected; Described outlet is opened on navel, and described navel is arranged on the front of described defeated fine passage, and middle position in described defeated fine passage.
One as above is two feeds to carding agencies, and described left outlet and described right outlet relative position relation on described navel are one of three kinds: a kind of is towards the opposite on described navel of described left outlet and described right outlet; A kind of be described left outlet with described right outlet on described navel towards identical; A kind of be described left outlet and described right outlet on described navel towards at an angle.
Beneficial effect
Compared with prior art, two the feeding of one of the present invention has the following advantages to carding agencies:
Two the feeding of 1 spinning organ has two independently carding agencies to carding agencies, can select according to the character of raw material the combing roller of reasonable model, good to the carding effect of raw material, damage little, therefore efficiently solve the technical barrier of Revolving cup spinning spinning mixed yarn, and institute's yarn quality is high, and can produce the rotor yarn with individual style.
Two the feeding of 2 spinning organs has two independently feed units to carding agencies, therefore quite adds one mixing in doubling step, can effectively improve the bar evenness of yarn, reduces the quantity of harmful filoplume, improves the quality of yarn.And can improve feeding speed, and then improve and draw yarn speed, the efficiency of Revolving cup spinning improved.
Two the feeding of 3 spinning organs can be produced a certain proportion of blended yarn and various fancy yarn to carding agencies, and institute's lines that spins are done even, and filoplume is few.Owing to being two one thread feedings, be especially applicable to the production of low count yarn.
Two points of comb fed agencies of 4 spinning organs have two independently passages, and the length of left and right passage to compare other spinning organ length long, be therefore more conducive to stretching of fiber.
Brief description of the drawings
Fig. 1 is two feeding to carding agencies floor map in the present invention
Fig. 2 is defeated fine channel plane structural representation in the present invention
Fig. 3 is defeated fine channel form one in the present invention
Fig. 4 is defeated fine channel form two in the present invention
Fig. 5 is middle left and right outlet of the present invention planar structure schematic diagram towards the opposite
Fig. 6 is that middle left and right outlet of the present invention is towards same level structural representation
Fig. 7 is middle left and right outlet of the present invention towards planar structure schematic diagram at an angle
In figure, 1 spinning organ housing 2 parts comb cavity 3 on the left side and parts the comb right feeding board pressure control spring of the left feeding board pressure control spring 13 of the right impurity-exhausting cavity 12 of the left impurity-exhausting cavity 11 of the right feeding board 10 of the left feeding board 9 of the right feed roller 8 of the left feed roller 7 of the right combing roller 6 of the left combing roller 5 of cavity 4 14 left sides on the right side and enter fine mouthful of 15 right sides and enter the fine mouthful of defeated fine passage of 16 left passage 17 right outlet 22 navel 23 of the left outlet 21 of the right passage total outlet 20 of 18 overall channel 19
Detailed description of the invention
Below in conjunction with detailed description of the invention, further set forth the present invention.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the content of the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
One of the present invention is two feeds to carding agencies, as shown in Figure 1: comprise one with part on the left side comb cavity (2), part on the right side comb cavity (3) housing (1), on housing (1), be provided with one by ribbon send into part on the left side comb cavity (2) left feed unit and one by ribbon send into part on the right side comb cavity (3) right feed unit; Left feed unit is positioned at the left side of housing (1), is made up of left feed roller (6) and left feeding board (8); Right feed unit is positioned at the right side of housing (1), is made up of right feed roller (7) and right feeding board (9); The effect of left feed roller (6) is that left ribbon traction is entered and parted on the left side in comb cavity (2), and the effect of left feeding board (8) is that left ribbon guiding is entered to left feed roller (6); The effect of right feed roller (7) is that right ribbon traction is entered and parts comb cavity (3) on the right side, and the effect of right feeding board (9) is that right ribbon guiding is entered to right feed roller (7).
As shown in Figure 1: part on the left side and in comb cavity (2), be provided with one left feed unit is sent into the left combing roller (4) that the left ribbon that parts comb cavity (2) on the left side carries out combing and ribbon can be carded to filament state, part on the right side and in comb cavity (3), be provided with one right feed unit is sent into the right combing roller (5) that the right ribbon that parts comb cavity (3) on the right side carries out combing and ribbon can be carded to filament state.
As shown in Figure 1: the left side opening of housing (1) be connected with one with the left impurity-exhausting cavity (10) that parts the bar shaped that is connected of comb cavity (2) on the left side, be connected with a right impurity-exhausting cavity (11) that parts the bar shaped that comb cavity (3) is connected on the right side at the right side opening of housing (1); The effect of left and right impurity-exhausting cavity is that above-mentioned opening box combing impurity and staple fibre out discharged to carding cavity body.
As depicted in figs. 1 and 2: be connected with a defeated fine passage (23) with housing (1), on defeated fine passage (23), opened one and be connected with a left passage (16) with parting comb cavity (2) on the left side, the filament that left combing roller (4) is carded to of acting as of left passage (16) enters revolving cup passage is provided; On defeated fine passage (23), opened one and be connected with a right passage (17) with parting comb cavity (3) on the right side, the effect of right passage (17) is to provide passage for the single fiber that right combing roller (5) is carded to enters revolving cup.
As shown in Figure 1: housing (1) is provided with the left feeding board pressure control spring (12) spacing between a described left feeding board of control (8) and described left feed roller (6), housing (1) is provided with the right feeding board pressure control spring (13) spacing between a described right feeding board of control (9) and right feed roller (7).
As shown in Figure 1: part comb cavity (2) on the left side and described parting on the right side combed cavity (3) in same plane symmetric arrays, left combing roller (4) and described right combing roller (5) are in same plane symmetric arrays.
As shown in Figure 1: the ratio of the operating angle of the card clothing of left combing roller (4) and described right combing roller (5) is 1:1～1.3; The ratio of the tooth depth of the card clothing of left combing roller (4) and right combing roller (5) is 1:1～1.3; The ratio of the tooth top area of the card clothing of left combing roller (4) and right combing roller (5) is 1:1～1.2; The ratio of the tooth density of the card clothing of left combing roller (4) and right combing roller (5) is 1:1～1.5.The profile of tooth opposite direction of left combing roller (4) and right combing roller (5), the direction of rotation of left combing roller (4) and right combing roller (5).
As shown in Figure 2, Figure 3 and Figure 4: left passage (16) and right passage (17) are all tapered funnel-form, its objective is the length that extends defeated fine passage (23), air-flow described in boundling in defeated fine passage (23), is beneficial to single fiber stretching in described defeated fine passage (23); Defeated fine passage (23) inside is all absolute bright and clean state, without the existence of dirt and breach.
As shown in Figure 1: left and right passage respectively by left and right enter fine mouthful be connected with described left and right carding cavity body; As shown in Figure 2: a left side enters fine mouthful (14) and the right side and enter fine mouthful (15) and be opened in respectively the back side of defeated fine passage (23), and it is 6cm with the distance of defeated fine passage (23) left side edge that a left side enters fine mouthful (14), upper edge is apart from being 4cm; It is 6cm with the distance of defeated fine passage (23) right side edge that the right side enters fine mouthful (15), and upper edge distance is 4cm; A left side enters fine mouthful (14) and the right side enters fine mouthful (15) all rectangular shapes.
As shown in Figure 3 and Figure 4: left passage (16) and described right passage (17) are connected with revolving cup by outlet, the form of left and right passage is: as shown in Figure 3, left passage (16) and right passage (17) are connected to an overall channel (18), share a total outlet (19); Or as shown in Figure 4, left passage (16) and right passage (17) are completely separate, both described left passage (16) was connected with revolving cup by a left outlet (20), and right passage (17) is connected with revolving cup by a right outlet (21), and left and right passage is not communicated with; It is upper that total outlet (19) or left outlet (20) and right outlet (21) are all opened in navel (22), and navel (22) is arranged on the front of described defeated fine passage (23), and in the positive middle position of described defeated fine passage (23).
As shown in Fig. 5, Fig. 6 and Fig. 7: left outlet (20) and right outlet (21) are one of three kinds at the upper relative position relation of navel (22): one is as shown in Figure 5, left outlet (20) is towards the opposite on navel (22) with right outlet (21); One is as shown in Figure 6, left outlet (20) with right outlet (21) on navel (22) towards identical; One is as shown in Figure 7, left outlet (20) and right outlet (21) on navel (22) towards at an angle.
Claims (9)
1. two feeding to carding agencies, it is characterized in that: comprise one with part on the left side comb cavity (2) and part on the right side comb cavity (3) housing (1), on housing (1), be provided with one by ribbon send into part on the left side comb cavity (2) left feed unit and one by ribbon send into part on the right side comb cavity (3) right feed unit; Described left feed unit is positioned at the left side of described housing (1), is made up of left feed roller (6) and left feeding board (8); Described right feed unit is positioned at the right side of described housing (1), is made up of right feed roller (7) and right feeding board (9); The effect of described left feed roller (6) is to part on the left side in comb cavity (2) described in the traction of left ribbon is entered, and the effect of described left feeding board (8) is that described left ribbon guiding is entered to described left feed roller (6); The effect of described right feed roller (7) is to part comb cavity (3) on the right side described in the traction of right ribbon is entered, and the effect of described right feeding board (9) is that described right ribbon guiding is entered to described right feed roller (7);
Described parting on the left side is provided with one left feed unit sent into the left combing roller (4) that the left ribbon that parts comb cavity (2) on the left side carries out combing and ribbon can be carded to filament state in comb cavity (2), described in part on the right side and in comb cavity (3), be provided with one right feed unit is sent into the right combing roller (5) that the right ribbon that parts comb cavity (3) on the right side carries out combing and ribbon can be carded to filament state;
The left side opening of described housing (1) be connected with one with described in part the left impurity-exhausting cavity (10) of the bar shaped that is connected of comb cavity (2) on the left side, be connected with the right impurity-exhausting cavity (11) that parts the bar shaped that comb cavity (3) is connected described on the right side at the right side opening of described housing (1), the effect of described left and right impurity-exhausting cavity is that above-mentioned opening box combing impurity and staple fibre out discharged to carding cavity body;
Be connected with a defeated fine passage (23) with described housing (1), on described defeated fine passage (23), opened one with described in part comb cavity (2) on the left side and be connected with a left passage (16), the filament that described left combing roller (4) is carded to of acting as of described left passage (16) enters revolving cup passage is provided; On described defeated fine passage (23), opened one with described in part on the right side comb cavity (3) be connected with a right passage (17), the effect of described right passage (17) is to provide passage for the single fiber that described right combing roller (5) is carded to enters revolving cup.
2. one according to claim 1 is two feeds to carding agencies, it is characterized in that, described housing (1) is provided with the left feeding board pressure control spring (12) spacing between a described left feeding board of control (8) and described left feed roller (6), and described housing (1) is provided with the right feeding board pressure control spring (13) spacing between a described right feeding board of control (9) and described right feed roller (7).
3. two feeding to carding agencies according to claim 1, it is characterized in that, described part comb cavity (2) on the left side and described parting on the right side combed cavity (3) in same plane symmetric arrays, described left combing roller (4) and described right combing roller (5) are in same plane symmetric arrays.
4. one according to claim 1 is two feeds to carding agencies, it is characterized in that, the ratio of the operating angle of the card clothing of described left combing roller (4) and described right combing roller (5) is 1:1～1.3; The ratio of the tooth depth of the card clothing of described left combing roller (4) and described right combing roller (5) is 1:1～1.3; The ratio of the tooth top area of the card clothing of described left combing roller (4) and described right combing roller (5) is 1:1～1.2; The ratio of the tooth density of the card clothing of described left combing roller (4) and described right combing roller (5) is 1:1～1.5.
5. the two feeding of one according to claim 1 carding agencies, is characterized in that the profile of tooth opposite direction of described left combing roller (4) and described right combing roller (5), the direction of rotation of described left combing roller (4) and described right combing roller (5).
6. two feeding to carding agencies according to claim 1, it is characterized in that, described left passage (16) and described right passage (17) are all tapered funnel-form, its objective is the length that extends defeated fine passage (23), air-flow described in boundling in defeated fine passage (23), is beneficial to single fiber stretching in described defeated fine passage (23); Described defeated fine passage (23) inside is all absolute bright and clean state, without the existence of dirt and breach.
7. two feeding to carding agencies according to claim 6, it is characterized in that, described left and right passage respectively by left and right enter fine mouthful be connected with described left and right carding cavity body, a described left side enters fine mouthful (14) and the described right side and enters fine mouth (15) and be opened in respectively the back side of described defeated fine passage (23), it is 6cm with the distance of described defeated fine passage (23) left side edge that a described left side enters fine mouthful (14), and upper edge distance is 4cm; It is 6cm with the distance of described defeated fine passage (23) right side edge that the described right side enters fine mouthful (15), and upper edge distance is 4cm; A described left side enters fine mouthful (14) and the described right side enters fine mouthful (15) all rectangular shapes.
8. two feeding to carding agencies according to claim 6, it is characterized in that, described left passage (16) and described right passage (17) are connected with revolving cup by outlet, the form of described left and right passage is: described left passage (16) and described right passage (17) are connected to an overall channel (18), shares a total outlet (19); Or, described left passage (16) and described right passage (17) are completely separate, both described left passage (16) was connected with revolving cup by a left outlet (20), and described right passage (17) is connected with revolving cup by a right outlet (21), and left and right passage is not communicated with; It is upper that total outlet (19) or left outlet (20) and right outlet (21) are all opened in navel (22), and described navel (22) is arranged on the front of described defeated fine passage (23), and in the positive middle position of described defeated fine passage (23).
9. two feeding carding agencies according to claim 8, it is characterized in that, described left outlet (20) and described right outlet (21) are one of three kinds at the upper relative position relation of described navel (22): one be described left outlet (20) with described right outlet (21) towards the opposite on described navel (22); One be described left outlet (20) with described right outlet (21) on described navel (22) towards identical; One is described left outlet (20) with described right outlet (21) on described navel (22) towards at an angle.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017031611A1 (en) * | 2015-08-21 | 2017-03-02 | 江南大学 | Rotor spinning method and device for four-sliver asynchronous inputting and three-level carding |
| WO2017031613A1 (en) * | 2015-08-21 | 2017-03-02 | 江南大学 | Rotor spinning method and apparatus using two-cotton-sliver asynchronous input and three-stage carding |
| CN113638100A (en) * | 2021-08-31 | 2021-11-12 | 浙江理工大学绍兴柯桥研究院有限公司 | Preparation method of segment-color slub yarn |
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| CN103572420A (en) * | 2013-11-14 | 2014-02-12 | 浙江理工大学 | Rotor composite yarn spinning device |
| CN203890551U (en) * | 2014-03-24 | 2014-10-22 | 东华大学 | Double-feeding carding mechanism |
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| WO2017031611A1 (en) * | 2015-08-21 | 2017-03-02 | 江南大学 | Rotor spinning method and device for four-sliver asynchronous inputting and three-level carding |
| WO2017031613A1 (en) * | 2015-08-21 | 2017-03-02 | 江南大学 | Rotor spinning method and apparatus using two-cotton-sliver asynchronous input and three-stage carding |
| CN113638100A (en) * | 2021-08-31 | 2021-11-12 | 浙江理工大学绍兴柯桥研究院有限公司 | Preparation method of segment-color slub yarn |
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