A kind of lamp house cloth firmness detector
Technical field
The invention belongs to field of mechanical technique, relate to a kind of detector, particularly a kind of lampCase cloth firmness detector.
Background technology
Electronics strength machine be widely used in weaving, printing and dyeing, apparel industry to ultimate strength,Elongation at break, tearing brute force, pellet bursting strength and elastomeric material stretches repeatedly, fixedElongation, constant load, clothes sealing disengagement degree, suture slippage, knit goods are tucked in lower seamThe detection of brute force and sewing thread, single thread force.
Through retrieval, as Chinese patent literature discloses a kind of electronic bundle fiber strengthening machine [speciallyProfit number: ZL201020299539.9; Granted publication number: CN201835042U]. ThisPlant electronic bundle fiber strengthening machine, comprise base, power set, slide unit, upper and lower clampingDevice, strain gauge and rotary encoder, rotary encoder is arranged on the actuator of slide unitOn; Upper and lower clamper, comprises fixed nip and movable clamp port, on the clamping face of fixed nip, establishesHave anti-slip veins, the clamping face of movable clamp port is provided with elastic cord breaker.
Although disclosed electronic bundle fiber strengthening machine can be carried to a certain extent in this patentHigh detection efficiency, promotes draw speed, still, also has many deficiencies, as this detectionDevice is rotated by driven by motor screw mandrel, and screw mandrel rotates band movable slider and moves up and down, screw mandrel and cunningPiece in use for some time, due to not lubricated, can cause wearing and tearing, can reduce detectionPrecision, reduce service life of detector, and this detector adopts single lead to enterRow guiding, lifting poor stability.
Summary of the invention
The object of the invention is to have the problems referred to above for existing technology, proposed oneLamp house cloth firmness detector, it is more smooth and easy, simple to operate that this detector has liftingFeature.
Object of the present invention can realize by following technical proposal: a kind of lamp house cloth is firmDegree detector, comprises base, is vertically fixed with the column being parallel to each other on described baseOne and column two, between the upper end of described column one and the upper end of column two, be fixed with top board,It is characterized in that, on described base, be also vertically fixed with that be parallel to each other and cylindricalLead one and lead two, described lead one and lead two are in column one HeBetween column two; On described base, be fixed with oil returning tube one and oil returning tube two, describedLead one is fixed on the bottom of oil returning tube one through oil returning tube one, described leadTwo are fixed on the bottom of oil returning tube two through oil returning tube two, described lead one and leadingOn post two, be arranged with respectively guide pad one and guide pad two, described guide pad one and leadingOffer respectively passage one and passage two to piece two middle parts, described passage one and passage twoCross section is all circular, and described guide pad one upper end surface offers annular groove one, instituteThe upper end of the passage one of stating in groove one, the height of the bottom land of described groove one by outsideInwardly reduce successively, described guide pad two upper end surfaces offer annular groove two,The upper end of described passage two in groove two, the height of the bottom land of described groove two byReduce successively outside to inside; Described groove one is connected with oil supply mechanism one, and described is recessedGroove two is connected with oil supply mechanism two; Described top board bottom is fixed with cylinder, described gasStraight down, the piston-rod lower end of described cylinder is fixed with lifter plate to the piston rod of cylinder, instituteThe two ends of stating lifter plate are separately fixed on guide pad one and guide pad two, described lifter plateFixing strong value sensor on lower surface, described power value sensor bottom is fixed with connectionPlate, described connecting plate bottom is provided with the location structure one that lamp house cloth upper end can be located,On described base, be fixed with the location structure two that lamp house cloth lower end can be located.
The operation principle of this lamp house cloth firmness detector is as follows, and tester gets to be needed to surveyThe lamp house cloth of examination, locates lamp house cloth upper end by location structure one, ties by locationStructure two is located lamp house cloth lower end; Tester is respectively toward oil returning tube one and oil returning tube twoIn add the lubricating oil of 2/3rds volumes, open oil supply mechanism one and oil supply mechanism two,Oil supply mechanism one is transported to the lubricating oil of oil returning tube one in groove one, and oil supply mechanism two willThe lubricating oil of oil returning tube two is transported in groove two; Open again cylinder, the piston rod of cylinderMove upward, the piston rod of cylinder drives lifter plate to move upward together, and lifter plate drivesPower value sensor moves upward together, and the power value sensor strip plate that is dynamically connected moves upward together,Connecting plate drives location structure one to move upward together, will under the effect of cylinder piston rodThe lamp house cloth of test is broken, and power value sensor has display screen, can directly read power value and passThe data that on sensor display screen, lamp house cloth is broken.
Described oil supply mechanism one comprises oil pump one, send oil pipe one and flow valve one, described inThe oil inlet pipe of oil pump one is arranged in oil returning tube one, the flowline of described oil pump one with described inOne end of sending oil pipe one be connected, described in send the other end of oil pipe one to be fixed on guide padOn one and with groove one, be connected, described flow valve one is arranged on and send in oil pipe one; InstituteThe oil supply mechanism two of stating comprises oil pump two, send oil pipe two and flow valve two, described oil pump twoOil inlet pipe be arranged in oil returning tube two, the flowline of described oil pump two and the described oil that sendPipe one end of two is connected, described in send the other end of oil pipe two to be fixed on guide pad two andBe connected with groove two, described flow valve two is arranged on and send in oil pipe two.
Two li of oil returning tube one and oil returning tubes are added respectively to the lubricating oil of 2/3rds volumes,The oil inlet pipe of oil pump one and the oil inlet pipe of oil pump two are all immersed in lubricating oil, when needs rightWhen lead one and guide pad one is lubricated, oil pump one by the lubricating oil of oil returning tube one by givingOil pipe one is transported in groove one, and the lubricating oil in groove one flows to lead one and guidingThereby in the gap between piece one, it is lubricated, unnecessary lubricating oil is along leadOne flows back down in oil returning tube one, detects oil pump one be transported to recessed by flow valve oneThe total amount of the lubricating oil in groove one; In the time that needs are lubricated to lead two and guide pad two,Oil pump two by the lubricating oil of oil returning tube two by sending oil pipe two to be transported in groove two, grooveThereby the lubricating oil in two flows in the gap between lead two and guide pad two it to enterRow is lubricated, and unnecessary lubricating oil flows back down in oil returning tube two along lead two, logicalInflow-rate of water turbine valve two detects oil pump two and is transported to the total amount of the lubricating oil in groove two.
Described location structure one comprises spacer one, upper spacer two and hinge one,The upper end of described upper spacer one and the upper end of upper spacer two are hinged on by hinge oneTogether, described hinge one is fixed on connecting plate bottom place by the mode of welding, described inUpper spacer one and upper spacer two edges offer respectively some corresponding locationHole one and locating hole two, be all equipped with in described corresponding locating hole one and locating hole twoA bolt, nut has been threaded on described bolt.
In the time need locating lamp house cloth upper end, lamp house cloth upper end is put into upper spacer one HeBetween upper spacer two, by bolt respectively through upper spacer one and upper spacer twoIn corresponding locating hole one and locating hole two, bolt is screwed on to nut, and screwNut, guarantees that location, lamp house cloth upper end is reliable.
Described location structure two comprises lower spacer one, lower spacer two and hinge two,The upper end of described lower spacer one and the upper end of lower spacer two are hinged on by hinge twoTogether, described hinge two is fixed on base by the mode of welding, and described is lower fixedBit slice one and lower spacer two edges offer respectively some corresponding locating hole three HesLocating hole four, is all equipped with one and determines in described corresponding locating hole three and locating hole fourPosition bolt, nut has been threaded on described bolt.
In the time need locating lamp house cloth lower end, lamp house cloth lower end is put into lower spacer one HeBetween lower spacer two, by bolt respectively through lower spacer one and lower spacer twoIn corresponding locating hole three and locating hole four, bolt is screwed on to nut, and screwNut, guarantees that location, lamp house cloth lower end is reliable.
Described upper spacer one day upwards offers some grooves on the side of spacer twoOne, described upper spacer two is fixed with some and groove on the side of upper spacer oneOne corresponding casting lug thereon one; The side of described lower spacer downward spacer two on one dayOn offer some grooves two, described lower spacer two is on the side of lower spacer oneBe fixed with some casting lug thereons two corresponding with groove two.
On the side of upper spacer one and lower spacer one, offer respectively some groove one HesSome grooves two, are fixed with respectively with recessed on the side of upper spacer two and lower spacer twoThe casting lug thereon one that groove one is corresponding and the casting lug thereon two corresponding with groove two, this structure canWhile guaranteeing to test, lamp house cloth does not come off, clamping lamp house cloth firm stable.
The cross section of described groove one and the cross section of groove two are all rounded, described casting lug thereonOne and the cross section of casting lug thereon two also all rounded.
On described base, be also provided with PLC Programmable Logic Controller, above-mentioned flow valve one,Flow valve two, oil pump one, oil pump two and power value sensor are able to programme by circuit and PLCController is connected.
Set by PLC Programmable Logic Controller total oil mass that flow valve one once can flow through,Such as being 100 milliliters, PLC Controlled by Programmable Controller oil pump one is by the oil of oil returning tube oneBy sending oil pipe one to be transported in groove one, when detecting, flow valve one send oil pipe one conveyingAfter being 100 milliliters to the total oil mass in groove one, flow valve one passes to this signalPLC Programmable Logic Controller, PLC Controlled by Programmable Controller oil pump one fuel cut-off; Pass throughPLC Programmable Logic Controller is set flow valve two total oil mass that once can flow through, such as being oneHundred milliliters, PLC Controlled by Programmable Controller oil pump two by the oil of oil returning tube two by sending oilPipe two is transported in groove two, send oil pipe two to be transported to groove two when flow valve two detectsIn total oil mass be 100 milliliters after, it is able to programme that this signal is passed to PLC by flow valve twoController, PLC Controlled by Programmable Controller oil pump two fuel cut-offs; Power value sensor will be examinedMeasure the data that lamp house cloth breaks and pass to PLC Programmable Logic Controller, PLC programmable controlThe data that device processed is broken lamp house cloth are carried out record.
Described cylinder is connected with an air pump by tube connector, in described tube connector, arrangesHave solenoid directional control valve, described solenoid directional control valve is able to programme by circuit and described PLCController is connected.
In the time that needs are tested, PLC Controlled by Programmable Controller solenoid directional control valve obtains electric, gasThe piston rod of cylinder up moves.
On described column, be also fixed with travel switch, described travel switch passes through circuitBe connected with above-mentioned PLC Programmable Logic Controller.
The piston rod of cylinder drives lifter plate to move upward, when lifter plate and travel switch phaseWhen contact, this signal is passed to PLC Programmable Logic Controller by travel switch, and PLC can compileRange controller control solenoid directional control valve, makes the piston rod stop motion of cylinder.
Compared with prior art, this lamp house cloth firmness detector has the following advantages:
1, the present invention, by lead one is arranged on to oil returning tube one, makes lubricating oil rightAfter lead one and guide pad one are lubricated, can, along first-class time oil returning tube of lead, formA circulatory system, has reduced the waste of lubricating oil; Oil pump one is by sending oil pipe one to moistenLubricating oil is transported in the annular groove one of guide pad one, the height of the bottom land of groove one by outsideInwardly reduce successively, thus make lubricating oil flow between lead one and guide pad one betweenIn gap, thereby lead one and guide pad one are lubricated, effectively reduce between the twoFrictional force, reduces the wearing and tearing of parts, extends the service life of detector.
2, by sending flow valve one on oil pipe one to monitor the variation of flow, then feed back toPLC Programmable Logic Controller; PLC Programmable Logic Controller is set to flow value, make it passableDynamically adjust the output quantity of oil pump one according to the feedback information of flow valve one, thereby optimize wholeIndividual oil supply system.
3, on the side of upper spacer one and lower spacer one, offer respectively groove one and recessedGroove two, is fixed with respectively on the side of upper spacer two and lower spacer two and groove one phaseCorresponding casting lug thereon one and the casting lug thereon two corresponding with groove two, adopt this structure can notMake lamp house cloth landing, clamping lamp house cloth firm stable.
4, the two ends of lifter plate are separately fixed on guide pad one and guide pad two, lifter plateAdopt lead one and lead two to carry out both sides guiding, lifting is more stable.
Brief description of the drawings
Fig. 1 is this lamp house cloth firmness detector perspective view.
Fig. 2 is the oil supply mechanism one planar structure signal of this lamp house cloth firmness detectorFigure.
Fig. 3 is the location structure one stereochemical structure signal of this lamp house cloth firmness detectorFigure.
In figure, 1, cylinder; 2, travel switch; 3, send oil pipe one; 4, guide pad one;5, lead one; 6, power value sensor; 7, connecting plate; 8, PLC control able to programmeDevice; 9, flow valve one; 10, oil returning tube one; 11, oil returning tube two; 12, flow valve two;13, lead two; 14, lifter plate; 15, guide pad two; 16, send oil pipe two; 17,Oil pump one; 18, upper spacer two; 19, hinge one; 20, upper spacer one.
Detailed description of the invention
Below specific embodiments of the invention by reference to the accompanying drawings, to technical side of the present inventionCase is further described, but the present invention is not limited to these embodiment.
As shown in Figure 1, this lamp house cloth firmness detector, comprises base, on base, hangs downDirectly be fixed with the column one and the column two that are parallel to each other, column one and column two pass through respectivelyThe mode of welding is fixed on base; Solid between the upper end of the upper end of column one and column twoSurely have top board, top board is separately fixed on column one and column two by the mode of welding;On base, be also vertically fixed with lead 1 that be parallel to each other and cylindrical and guidingPost 2 13, lead 1 and lead 2 13 between column one and column two,On base, be fixed with oil returning tube 1 and oil returning tube 2 11, oil returning tube 1 and oil returning tube2 11 are fixed on base by the mode of welding respectively; Lead 1 is through oil returning tubeOne 10 are fixed on the bottom of oil returning tube 1, and lead 1 is by the mode of weldingBe fixed in oil returning tube 1; Lead 2 13 is fixed on oil return through oil returning tube 2 11On the bottom of cylinder 2 11, lead 2 13 is fixed on oil returning tube two by the mode of weldingIn 11; On lead 1 and lead 2 13, be arranged with respectively guide pad 1 and leadTo piece 2 15, guide pad 1 and guide pad 2 15 middle parts offer respectively passage one HePassage two, the cross section of passage one and passage two is all circular, and leave guide pad one 4 upper end surfacesBe provided with annular groove one, the upper end of passage one in groove one, the bottom land of groove oneHeight ecto-entad reduce successively, thereby make lubricating oil can flow into lead one 5 HesIn gap between guide pad 1; Guide pad 2 15 upper end surfaces offer the recessed of annularGroove two, the upper end of passage two is in groove two, and the height of the bottom land of groove two is by extroversionInside reduce successively, thereby make lubricating oil can flow into lead 2 13 and guide pad 2 15Between gap in; Groove one is connected with oil supply mechanism one, groove two and oil supply mechanismTwo are connected; Top board bottom is fixed with cylinder 1, and cylinder 1 is bolted on top boardOn; Straight down, the piston-rod lower end of cylinder 1 is fixed with lifting to the piston rod of cylinder 1Plate 14, the piston rod of cylinder 1 is fixed on lifter plate 14 by the mode of welding, reallyThe piston rod of protecting cylinder 1 can drive lifter plate 14 to move up and down together; Lifter plate 14Two ends are separately fixed on guide pad 1 and guide pad 2 15, the two ends of lifter plate 14Be fixed together by screw and slide block one and slide block two respectively, guarantee that lifter plate 14 is upper and lowerMove more stable; Fixing strong value sensor 6 on lifter plate 14 lower surfaces, power value sensingDevice 6 has display screen, can directly read the data that lamp house cloth is broken; Power value sensor 6Bottom is fixed with connecting plate 7, and connecting plate 7 is bolted on power value sensor 6;Connecting plate 7 bottoms are provided with the location structure one that lamp house cloth upper end can be located, location knotStructure one is fixed on connecting plate 7 by the mode of welding; On base, being fixed with can be by lamp boxThe location structure two that locate cloth lower end, location structure two is fixed on by the mode of weldingOn base.
As shown in Figure 1 and Figure 2, oil supply mechanism one comprises oil pump 1, send oil pipe 1With flow valve 1, oil pump 1 is that the think of that can buy on market closes board electric oil pump,The oil inlet pipe of oil pump 1 is arranged in oil returning tube 1, the flowline of oil pump 1 withSend one end of oil pipe 1 to be connected, send the other end of oil pipe 1 to be fixed on guide pad oneOn 4 and with groove one, be connected, flow valve 1 is arranged on and send in oil pipe 1, with streamAmount valve 1 detects and send oil pipe 1 to be transported to the total oil mass in groove one; Oil supply mechanism twoComprise oil pump two, send oil pipe 2 16 and flow valve 2 12, the oil inlet pipe setting of oil pump twoIn oil returning tube 2 11, the flowline of oil pump two is connected with one end of sending oil pipe 2 16,Send the other end of oil pipe 2 16 to be fixed on guide pad 2 15 and with groove two and be connected,Flow valve 2 12 is arranged on and send in oil pipe 2 16, detects and send oil pipe two with flow valve 2 1216 are transported to the total oil mass in groove two.
As shown in Figure 3, location structure one comprises spacer 1, upper spacer 2 18With hinge 1, the upper end of the upper end of upper spacer 1 and upper spacer 2 18 is passed throughHinge 1 is hinged, and hinge 1 is separately fixed at upper spacer by bolt1 and upper spacer 2 18 on; Hinge 1 is fixed on connection by the mode of weldingOn plate 7, upper spacer 1 and upper spacer 2 18 edges offer respectively someCorresponding locating hole one and locating hole two, in the present embodiment, locating hole one and locationThe quantity in hole two is four; In locating hole one and locating hole two, be all equipped with a locationBolt, the nut that has been threaded on bolt, can be by upper spacer 1 and upper locationSheet 2 18 is fixed together firmly.
Location structure two comprises lower spacer one, lower spacer two and hinge two, lower locationThe lower end of the lower end of sheet one and lower spacer two is hinged by hinge two, hinge twoBe fixed together with lower spacer one and lower spacer two respectively by bolt; Hinge two-wayThe mode of crossing welding is fixed on base, lower spacer one and the two edge punishment of lower spacerDo not offer some corresponding locating holes three and locating hole four, in the present embodiment, fixedThe quantity of hole three, position and locating hole four is four; In locating hole three and locating hole four, all wearBe provided with a bolt, the nut that has been threaded on bolt, can be by lower spacerOne and lower spacer two be fixed together firmly.
As shown in Figure 3, upper spacer 1 is opened on the side of upper spacer 2 18Be provided with some grooves one, upper spacer 2 18 is solid on the side of upper spacer 1Surely there are some casting lug thereons one corresponding with groove one, adopt that this structure can be by lamp house clothIt is more firm that upper end clamps; On the side of lower spacer downward spacer two on one day, offerHave some grooves two, lower spacer two is fixed with some on the side of lower spacer oneThe casting lug thereon two corresponding with groove two, adopts this structure the lower end of lamp house cloth can be clampedMore firm.
As shown in Figure 3, the cross section of the cross section of groove one and groove two is all rounded, protrudesThe cross section of piece one and casting lug thereon two is also all rounded, adopts circular configuration to be convenient to processing and fabricating.
As shown in Figure 1, be also provided with PLC Programmable Logic Controller 8 on base, PLC can compileRange controller 8 adopts the existing product that can buy on market, and its program does not need again to establishMeter, such as the PLC Programmable Logic Controller of Mitsubishi production; Flow valve 1, flow valve2 12, oil pump 1, oil pump two and power value sensor 6 are by circuit and PLC programmable controlDevice 8 processed is connected.
Cylinder 1 is connected with an air pump by tube connector, is provided with electromagnetic switch in tube connectorValve, solenoid directional control valve is the electromagnetic switch that the Ya De visitor company that can buy on market producesValve; Solenoid directional control valve is connected with described PLC Programmable Logic Controller 8 by circuit.
As shown in Figure 1, be also fixed with travel switch 2 on column, travel switch 2 is cityThe electric board travel switch of De Lixi that can buy on field; Travel switch 2 by circuit withPLC Programmable Logic Controller 8 is connected.
The operation principle of this lamp house cloth firmness detector is as follows, and tester gets to be needed to surveyThe lamp house cloth of examination, is put into the upper spacer 1 of location structure one and upper by lamp house cloth upper endBetween spacer 2 18, by bolt respectively through upper spacer 1 and upper locationIn locating hole one and locating hole two that sheet 2 18 is corresponding, bolt is screwed on to nut,And screw nut, lamp house cloth upper end is located; Lamp house cloth lower end is put into location structureBetween two lower spacer one and lower spacer two, by bolt respectively through lower locationIn the corresponding locating hole three and locating hole four of sheet one and lower spacer two, by boltScrew on nut, and screw nut, lamp house cloth lower end is located; Tester is past respectivelyThe lubricating oil of 2 11 li of interpolation 2/3rds volumes of oil returning tube 1 and oil returning tube, passes throughPLC Programmable Logic Controller 8 sets that flow valve 1 and flow valve 2 12 once can flow throughTotal oil mass is 100 milliliters, and PLC Programmable Logic Controller 8 control oil pumps 1 are by oil returning tubeOne 10 oil is by sending oil pipe 1 to be transported in groove one, when flow valve 1 detectsAfter sending oil pipe 1 to be transported to total oil mass in groove one to be 100 milliliters, flow valve 1This signal is passed to PLC Programmable Logic Controller 8, and PLC Programmable Logic Controller 8 is controlled oilPump one 17 fuel cut-offs; PLC Programmable Logic Controller 8 control oil pumps two are by oil returning tube 2 11Oil by sending oil pipe 2 16 to be transported in groove two, send when flow valve 2 12 detectsAfter oil pipe 2 16 is transported to total oil mass in groove two and is 100 milliliters, flow valve 2 12This signal is passed to PLC Programmable Logic Controller 8, and PLC Programmable Logic Controller 8 is controlled oilPump two fuel cut-offs; PLC Programmable Logic Controller 8 control again solenoid directional control valve obtain electric, gasThe piston rod of cylinder 1 up moves, and the piston rod of cylinder 1 moves upward, the work of cylinder 1Stopper rod drives lifter plate 14 to move upward together, lifter plate 14 drive value sensors 6Move upward together, power value sensor 6 drives connecting plate 7 to move upward together, connectsPlate 7 drives location structure one to move upward together, will under the piston rod effect of cylinder 1Tested lamp house cloth is broken, and power value sensor 6 is by the data that detect that lamp house cloth is brokenPass to PLC Programmable Logic Controller 8, PLC Programmable Logic Controller 8 is broken lamp house clothData are carried out record, also can directly read lamp house cloth by the display screen of power value sensor 6The data of breaking; In the time that lifter plate 14 and travel switch 2 contact, travel switch 2This signal is passed to PLC Programmable Logic Controller 8, and PLC Programmable Logic Controller 8 is controlled electricityMagnetic reversal valve makes the piston rod stop motion of cylinder 1.
Specific embodiment described herein is only to the theory for example of the present invention's spiritBright. Those skilled in the art can be to described specific embodimentMake various amendments or supplement or adopt similar mode to substitute, but can't depart fromSpirit of the present invention or surmount the defined scope of appended claims.