CN103890387B - Transition structure for wind turbine tower - Google Patents

Transition structure for wind turbine tower Download PDF

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Publication number
CN103890387B
CN103890387B CN201280053011.5A CN201280053011A CN103890387B CN 103890387 B CN103890387 B CN 103890387B CN 201280053011 A CN201280053011 A CN 201280053011A CN 103890387 B CN103890387 B CN 103890387B
Authority
CN
China
Prior art keywords
plate
footing
transition structure
main body
installed surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201280053011.5A
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Chinese (zh)
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CN103890387A (en
Inventor
G·拉尔森
N·C·奥尔森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vestas MHI offshore wind system Co. Ltd.
Original Assignee
Vestas Wind Systems AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vestas Wind Systems AS filed Critical Vestas Wind Systems AS
Publication of CN103890387A publication Critical patent/CN103890387A/en
Application granted granted Critical
Publication of CN103890387B publication Critical patent/CN103890387B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B17/00Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
    • E02B17/0004Nodal points
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B17/00Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
    • E02B17/02Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor placed by lowering the supporting construction to the bottom, e.g. with subsequent fixing thereto
    • E02B17/027Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor placed by lowering the supporting construction to the bottom, e.g. with subsequent fixing thereto steel structures
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/42Foundations for poles, masts or chimneys
    • E02D27/425Foundations for poles, masts or chimneys specially adapted for wind motors masts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/02Structures made of specified materials
    • E04H12/08Structures made of specified materials of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/02Structures made of specified materials
    • E04H12/08Structures made of specified materials of metal
    • E04H12/10Truss-like structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • F03D13/22Foundations specially adapted for wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • F03D13/25Arrangements for mounting or supporting wind motors; Masts or towers for wind motors specially adapted for offshore installation
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B17/00Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
    • E02B2017/0091Offshore structures for wind turbines
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34363Structures characterised by movable, separable, or collapsible parts, e.g. for transport with provisions to raise or lower the whole structure
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/18Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures movable or with movable sections, e.g. rotatable or telescopic
    • E04H12/187Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures movable or with movable sections, e.g. rotatable or telescopic with hinged sections
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/34Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/34Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
    • E04H12/347Arrangements for setting poles in the ground
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H2012/006Structures with truss-like sections combined with tubular-like sections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/90Mounting on supporting structures or systems
    • F05B2240/91Mounting on supporting structures or systems on a stationary structure
    • F05B2240/912Mounting on supporting structures or systems on a stationary structure on a tower
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/90Mounting on supporting structures or systems
    • F05B2240/95Mounting on supporting structures or systems offshore
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/727Offshore wind turbines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/728Onshore wind turbines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49616Structural member making
    • Y10T29/49623Static structure, e.g., a building component
    • Y10T29/49631Columnar member

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Combustion & Propulsion (AREA)
  • Sustainable Energy (AREA)
  • Sustainable Development (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Wind Motors (AREA)
  • Foundations (AREA)

Abstract

A kind of transition structure for pylon, this transition structure includes that multiple plate, each plate include: have the plate main body of relative top and bottom;The lower installed surface of described lower end;The upper installed surface of described upper end;And a pair at lateral edge is mounted laterally face.Described upper installed surface is general plane, and described plate main body is installed towards its lower installed surface tapered from it.Each plate is installed at least another plate at corresponding side surface, meets the shape of the lower end of pylon waiting to be supported to utilize these upper ends to be formed together.Described transition structure also includes the upper end that multiple footing, each footing have the described lower installed surface being matched to one of them plate, the footing main body being configured between lower end and described upper end and the described lower end that the column with pedestal mates.

Description

Transition structure for wind turbine tower
Technical field
The aspect of the present invention relates to the structure of support tower, particularly relates to be supported on pylon the mistake on pedestal top Crossing structure, this pedestal includes multiple high column structure, the sleeve type pedestal such as can seen in offshore wind turbine facility.
Background technology
Wind turbine generally includes has the rotor installing the multiple blades to wheel hub.Rotor is propped up in the cabin of wind turbine Support, cabin also accommodates such as armature spindle, gear-box, electromotor and driving such as transducer and transformator etc potentially Dynamic module.Pylon provides for cabin and supports, and makes cabin be elevated above ground or sea.Pedestal is from lower support pylon.
The design of pedestal is affected by position and the geological technique problem thereof of wind turbine to a great extent.In off-shore applications Aspect, known single pile pedestal, gravity type pedestal, three pile foundation seats and sleeve type pedestal.Latter type generally includes borrows Stake is helped to be fixed to three or four steel columns (" lower limb ") of sea bed.Transition structure is mounted to column to provide for propping up The basis of support pylon.EP1813808B1, WO2008064861A2 and CN1842632A disclose this kind of configuration Embodiment.
Summary of the invention
The aspect of the present invention disclosed herein relates to the transition structure of support tower from below.Transition structure is at pylon Lower end and have between the pedestal of multiple column or the similar structures of support tower stable power stream is provided.Expect smoothed Cross to avoid the stress in transition structure to concentrate and/or make the total amount of material of formation transition structure minimum.According to multiple Embodiment, transition structure include multiple plate, each plate include having relative top and bottom plate main body, under Lower installed surface at end, at the upper installed surface of upper end and it is mounted laterally face a pair at lateral edge.Upper installation Face is general plane, and plate main body is installed towards its lower installed surface tapered from it.Each plate is at corresponding side table Install at least another plate at face, meet, in order to being formed with upper end, the shape of the lower end of pylon waiting to be supported.This transition Structure also include multiple footing, each footing include being matched to the lower installed surface of one of them plate upper end, be configured to Footing main body between lower end and the top and bottom of one of them column coupling of pedestal.
On the other hand, transition structure is to have the cone shape of slope angle, and this slope angle is mated substantially for installing transition structure The slope angle of pedestal.More specifically, the column of pedestal has slope angle.The plate of transition structure and footing are arranged to provide The slope angle being generally corresponding to the slope angle of transition structure Yu column.Additionally, each forming board can additionally be shaped as similar In tapered cross-section, the lower limb installing the position to relevant footing place to adjoining plate from top edge is tapered, thus provides To seamlessly transitting of pedestal.As can be appreciated, cone shape can provide the intensity strengthened, especially opposing to bend to structure Bent.
According on the other hand, the column of each pedestal extends along by the longitudinal axis at the center of column.Each footing Lower end limits base, and this base is general plane and orthogonal with the longitudinal axis of associated pole.
According to another further aspect, disclosing a kind of method manufacturing transition structure, the method includes cutting out from smooth steel Multiple daughter boards.Being combined by these multiple daughter boards and form first type surface, this first type surface is from having first curvature radius Upper end extends to the lower end with the second curvature radius less than first curvature radius.One is cut out from smooth steel Or multiple flange, and it is incorporated into the edge to described first type surface thus is manufactured into the forming board of transition structure.
Transition structure can be built in the way of optimizing material and making it easy to transport.Can be in the factory so that material The optimum mode that uses built the forming board of transition structure by steel.According to some means, can mainly utilize cutting, Bending and welding procedure are formed described plate by steel plate, and avoid more complicated technique.Forming board can be made into either land On the most extra large all be relatively easy to transport size.Footing can include more complicated geometry, and footing can be by casting Or similar processing is more easily formed.
For this purpose it is proposed, also disclose a kind of method manufacturing transition structure.The method includes: by by steel plate bending or It is rolled into and there is the plate main body of top and bottom and form multiple plate.Then, the face that is mounted laterally of each plate is bound to The face that is mounted laterally accordingly of other plate.After being combined by these plates, the upper end of plate main body is formed and waits to be supported Shape corresponding to the lower end of pylon.The method further relates to cast multiple footing, this footing all include upper end, lower end and Footing main body between top and bottom.Finally, the upper end of each footing bolted or be soldered under one of them plate Installed surface, thus form transition structure.
According to an aspect, the step forming multiple plate relates to one or more flanges are soldered to plate main body.Such as, The method can relate to be soldered to corresponding upper flange the upper end of each plate main body so that upper flange limits upper installed surface. The method can alternatively or additionally relate to the lower end that corresponding lower flange is soldered to each plate main body so that lower flange Limit lower installed surface.In these embodiments, the flange that lower flange is bolted on the upper end of footing.Finally, the party Method can alternatively or additionally relate to the lateral edge that corresponding lateral lip is soldered to each plate main body so that lateral Flange limits and is mounted laterally face.
Except as otherwise noted, the step of method disclosed herein can be performed by any order.Such as, according to an aspect, After the face that is mounted laterally of plate combines, the upper end of each footing bolts or is soldered to the lower installation of one of them plate Face.But, according on the other hand, these steps can perform in the opposite order.
These and other aspects of the invention is will be understood that according to following description and claim.
Accompanying drawing explanation
Accompanying drawing is not intended drawn to scale.In the accompanying drawings, each shown in each accompanying drawing identical or be bordering on identical Assembly can be represented by identical label.For the sake of clarity, it not that all component in every accompanying drawing all can mark.? In accompanying drawing:
Fig. 1 is to have the axonometric chart utilizing transition structure installation to the offshore wind turbine of the pylon of sleeve type pedestal.
Fig. 2 is the axonometric chart of the transition structure according to an embodiment, and this transition structure can be used for installing extremely pylon Pedestal.
Fig. 3 is according to an embodiment, offshore sleeve type pedestal and the schematic side elevation of transition structure, this diagram Go out respective consistent slope angle.
Fig. 4 is the axonometric chart of the plate used in the embodiment of Fig. 2.
Fig. 5 is schematically illustrated in three sons that can be formed in the base structure forming the plate shown in Fig. 4 by panel beating In plate two.
Fig. 6 shows the partial view of the ribs being soldered to daughter board according to an embodiment.
Fig. 7 shows the plate according to an embodiment lower end with arcuate flanges, and this flange includes integrally formed prolonging Extending portion is to mate with plate main body.
Fig. 8 shows the arcuate flanges of embodiment shown in Fig. 7.
Fig. 9 is the axonometric chart of the footing according to an embodiment.
Figure 10 shows the footing of Fig. 9 when the edge axis orthogonal with the faying face of footing is seen.
Figure 11 shows the multiple forming boards being stacked according to an embodiment in order to transport on trailer.
Figure 12 is the top view of the transition structure according to another embodiment.
Figure 13 is the front view of the transition structure shown in Figure 12.
Figure 14 is the axonometric chart of the plate in the embodiment of Figure 12 and footing.
Figure 15 is the axonometric chart of the footing shown in Figure 14.
Detailed description of the invention
Fig. 1 shows an embodiment of the wind turbine 2 in off-shore applications.Wind turbine 2 includes by sleeve type pedestal 6 The pylon 4 supported.Sleeve type pedestal 6 includes multiple lower limb or column 8, these lower limbs or upright supports is existed by piling Sea bed, and these lower limbs or column extend sea level 10 to support wind turbine.Transition structure 20 provides lower limb or column Connection between upper end 12 and the circular lower end 14 of pylon 4 of 8.As shown, it is possible to mounting platform on pedestal 6 16 to receive maintenance vessel, personnel and equipment.
The aspect of invention described herein relates to transition/supporting construction 20, at the offshore sleeve as shown in Fig. 1 Type pedestal or visible from the similar structures of lower support pylon, this transition/supporting construction provides pylon 4 times Smooth structure transition between end 14 and multiple lower limb 8.Thus, although fig 1 illustrate that with offshore sleeve type pedestal one Act the transition structure 20 used, but the invention is not restricted to this application.
In fig. 2 shown in embodiment in, transition structure 20 in substantially smooth cone, this transition structure bag Include the round flange 24 in upper end 22, the lower end of the pylon that its coupling is to be supported.Transition structure 20 also includes multiple Forming board 26, each plate extends from upper end 22 towards the arcuate flanges 28 of the lower end 30 mated with corresponding footing 32. Each footing 32 provides the arcuate flanges 28 of the lower end 30 of corresponding forming board 26 and the lower limb 8 (Fig. 1) of pedestal 6 Between smooth structure transition.The transition structure 20 built by multiple forming boards 26 and footing 32 can promote transport, The convenience manufactured and/or more effective materials'use.
Transition structure 20 can provide towards the passage in the space below pylon 4, and this passage can be used for going out from bottom Enter the inside of pylon 4, and not by the gateway of pylon 4 side.As illustrated, each forming board 26 is from upper end 22 Arcuate flanges 28 at lower end 30 is tapered, thus leaving space 34 between adjacent forming board 26.These are empty Between can be used for permission personnel and/or equipment from be positioned on the downside of pylon gateway turnover pylon inside.As can be appreciated, pass The pylon structure of system often includes increasing around the heavy section of the gateway in pylon side to compensate the stress being associated with gateway Add.Gateway is positioned at be different from sidewall thereof pylon can be allowed to be built into not on the downside of the pylon of the non-region of high stress There is heavy section.Additionally, compared with generally passing through sidewall thereof transporting equipment, can easily equipment be hung under pylon Space or space from pylon sling equipment.According to some embodiments on the bank, handbarrow or truck even can go out Enter the space under pylon to allow the most directly to sling equipment.
Fig. 3 schematically shows according to an embodiment, slope angle β residing for lower limb 8 of sleeve type pedestal 61And By integrally formed slope angle β of the overall shape of transition structure 202.As indicated, pedestal 6 and the slope angle of transition structure 20 Essentially identical, this can promote active force steadily and to be effectively transferred to pedestal 6 from pylon 4.As can be appreciated, pedestal 6 loads accepted predominantly compression, thus eliminate or minimize the active force path of the lower limb 8 of from wind turbine to pedestal 6 In bending or other deviations can strengthen population structure, especially flexing during opposing compression.
Fig. 4 shows the forming board 26 that can be used for building the transition structure 20 shown in Fig. 2.As seen from Fig., Forming board 26 includes plate main body 40, and this plate main body is substantially about the axis extending to lower end 30 from the upper end 22 of plate 26 (being roughly parallel to the column of transition structure 20 pedestal to be mated) bends.As will be described in more detail at this , forming board 26 can have the surface of smooth curved, or can include the plate of the general planar separated by bending member 42 Fragment.May also set up ribs 44 with reinforcing plate 26, especially for preventing flexing.The edge of plate 26 can include Flange, this flange provides extra intensity for forming board 26, and/or provide install to pylon lower end, other becomes Shape plate, footing or the surface directly into pedestal.Such as, in the diagram, the lateral edge of plate main body 40 includes laterally Flange 48, this lateral lip limits and is mounted laterally face 50, and this is mounted laterally face 50 and is configured for attachment to another plate main body Be mounted laterally face.The upper end 22 of plate main body 40 includes flange 24, and this flange limits the (that is, flat of general plane Smooth) upper installed surface 52.Thus, upper installed surface 52 has arcuate profile (that is, exist because of the shape of flange 24 It is arch that upper installed surface 52 extends in the plane at place).The lower end 30 of plate main body includes flange 28, and this flange limits It is configured to be matched to the lower installed surface 54 of footing 32.Edge between lateral lip 48 and flange 28 can arrange flange 58 to further enhance the rigidity of structure and flexing resistance.
The radius of curvature of upper installed surface 52 and the upper end 22 of plate main body 40 substantially with the radius of curvature of pylon to be supported Coupling.Although upper end 22 and pylon 4 are shown as circle by accompanying drawing, it is to be appreciated that polygon, ellipse or The pylon to be supported of other cross sectional shape is also feasible, and it is conceivable that.The lower end 30 of each plate main body 40 Being also shown in is general curved, but radius of curvature is less than the radius of curvature of upper end 22.Each plate main body 40 be from The bigger radius of curvature of upper end 22 is tapered to the conical shaped of the less radius of curvature of lower end 30.This cone picture The general conical structure of pylon transition structure 20 is the same provides extra intensity, especially when compression.Fig. 2 Curvature half with the upper end 22 that the radius of curvature of the lower end 30 of the plate main body 40 shown in Fig. 4 is about plate main body 40 The 1/2 of footpath.It being understood that the aspect of the present invention is not limited in this respect, other structure is also feasible, and this includes Ratio is 1/4,3/4,1,2,3 or 4.
The embodiment of Fig. 2 Yu Fig. 4 is to build the pedestal with four lower limbs (or equivalent structure).Each shaping Plate 26 have extended about 90 degree of arcs upper end and limit for the lower end of the installation of single footing, this single footing Then it is designed to install to single base leg.There is the pedestal of the such as lower limb of the varying number of three lower limbs or five lower limbs etc Or the pedestal on the bank that even formed by flat board or or other type of structure, it may include the forming board of varying number 26 and footing 32.In the case of the quantity of forming board 26 is different from 4, each forming board is likely to have and prolongs Extend through the upper end of the arc length being different from 90 degree.
According to some embodiments, forming board 26 as shown in Figure 4 can be built into by some less daughter boards.Borrow Embodiment, Fig. 5 is helped to show in three daughter boards 60 that can be used for forming the base structure of the plate 26 shown in Fig. 4 Two.Each daughter board 60 shown in Fig. 5 can be cut by single steel plate or other material and form, and shaping Journey bends along shown folding line 62.Shown daughter board 60 can be soldered to the 3rd central authorities' daughter board (Fig. 5 does not shows Go out) thus form the base structure of plate.Then, can by flange and ribs (not shown in Fig. 5, but above the most Contact forming board 26 is been described by) it is soldered to base structure thus improves forming board 26.
The embodiment of forming board 26 can include the multiple spy providing intensity (especially preventing flexing) when compression pressure Levy.As it has been described above, the overall shape of the general curved of forming board 26 and/or conical overall shape provide to a certain degree The intensity of antagonism flexing.It is disposed at least substantially parallel to the bending that compression direction (that is, being parallel to the column of pedestal) extends Part 42 can further help in and prevent flexing.Such as the solderable reinforcement being connected to forming board 26 surface (usually inner surface) As rib 44 is accomplished, the flange 24 being positioned at upper end and the flange 28 being positioned at lower end and along forming board 26 The flange 48 and 58 at other edge also provide for resisting the intensity of flexing.According to some embodiments, forming board 26 The combination adding the positioned alternate strong rib 44 on plate 26 with bending member 42 can be included, thus both enhance structure And optimize material use.But, other embodiment be also feasible and it is conceivable that, this includes having the most fixed The embodiment of the ribs 44 that position positions at bending member 42 top or next-door neighbour's bending member 42 and complete ribs useless And/or the embodiment of bending member.
Ribs can be built by different way.According to some embodiments, and as shown in Figure 6, rib 44 can wrap Include bar or the material of the such as steel etc on the surface 64 welding or being fixed to daughter board 60.But, can be some by removing Material realizes the saving of material to form cave 66 at the middle body of rib 44.This can be by from the contact of rib 44 The edge 68 of daughter board 60 removes material and realizes, so as to be formed in the length of rib 44 the continuous welding extended, Thus prevent from putting the stress riser of generation along weld seam at terminal or rise/off-position.The aspect of the present invention is not limited to this, other Structure is also feasible, and this includes entirely without ribs.
The connection between daughter board 60 and flange in forming board 26 may be configured to facilitation power smooth transfer.Such as Fig. 2 As visible with Fig. 4, by the mode of embodiment, the edge of plate main body 40 can mount to flange 24,28, The middle body of 48 and 58, rather than the marginal portion of flange.In this connection, apply to convex from plate main body 40 Edge or from flange apply to the active force of plate main body 40 substantially homogeneously crossed ledge surface apply and non-principal convex One edge of edge or side apply.
In the accompanying drawings, the flange 24 at the upper end 22 of forming board 26 and the flange 28 at lower end 30 with for and phase The lateral lip 48 of adjacent forming board coupling is shown with screwed joint.It is to be appreciated, however, that other class can be used The joint of type substitutes arbitrary or all flanges 24,28,48.By the mode of embodiment, the enforcement shown in Fig. 7 Mode, not used for being connected to the lateral lip of adjacent forming board, make use of welding in this joint on the contrary.
And, Fig. 7 Yu Fig. 8 shows the alternative that can be used for flange 70 at the lower end 30 of forming board 26 Embodiment.As indicated, be directed at the lateral edge of plate main body 40 and extend in the plane of forming board self Protuberance 72 may be integrally formed in arcuate flanges 70.Arcuate flanges 70 includes this protuberance or extension 72 can promote improved force stream and/or make to be soldered to plate main body 40 process be easier to.Such as institute in Fig. 7 Yu Fig. 8 Show, may utilize and include that casting is processed, thermoforming is processed, upwards welding processing and shaped by fluid pressure (naming just a few) are many The technology of kind forms arcuate flanges 70.
Fig. 9 Yu Figure 10 illustrates in greater detail an enforcement of footing 32 as applied in the embodiment of Fig. 2 Mode.Footing 32 has lower end 76, its be configured to be matched to offshore pedestal (other on the bank with or the class of offshore Like structure) the upper end of lower limb 8 (Fig. 1).Lower end 76 can limit the base of circular, and this base includes being easy to weldering Be connected to column tapered edge, allow grouting connect grout sleeve or can be used for column formed structure be connected other Feature.The upper end 78 of footing 32 includes being suitable to mating with the flange 28 (Fig. 2) at the lower end 30 of forming board 26 Arcuate flanges 80.The main body 82 of footing 32 have between circular lower end 76 and arch upper end 78 seamlessly transit with Stable force stream is provided, makes any stress riser amplitude that there will be minimize.
As shown in Fig. 9 Yu Figure 10, the upper arcuate flanges 80 of footing 32 can be orientated to have faying face 84, this knot Conjunction face is generally normal to the longitudinal axis 86 of the column for installing footing 32.Thus, execute from transition structure 20 Adding to most of active force (mainly compression stress) of column, can to cross the faying face 84 of arcuate flanges 80 the most direct Received in a compressed format rather than to shear or other form.Additionally, the end limited by the lower end 76 of footing 32 Seat general planar, and the longitudinal axis of lower limb or the column being correlated with can be substantially perpendicular to equally.
The arcuate flanges 80 of footing 32 and mating flange 28 and can have multiple structure at the lower end 30 of forming board 26. As indicated, flange 28,80 each extends about 90 degree of arcs, so, at least for utilizing the base with four columns For the embodiment of seat, these flanges together form a wholecircle.According to other embodiment, available long Or shorter curvature arc.The aspect of the present invention is not limited to this, other structure be feasible also it is conceivable that, this includes Variable curvature arc and include the arc of some linear segmented.
Owing to having relatively small size compared with whole transition structure 20, footing 32 can be relatively easy to transport, and And can be by including being cast in interior diverse technologies manufacture.Footing 32 can include increasingly complex shape, and do not increase Add the complexity that can be used for manufacturing the production process of plate 26.The embodiment of described increasingly complex shape includes that arch is convex Edge 80, circular lower end 76, transition (footing main body 82) therebetween and the potential installation for platform 16 (Fig. 1) Structure.This can allow, by utilizing the less expensive processing of less material to form the transition structure 20 of pylon, to retouch here The forming board 26 stated is the most such.
Build the plate 26 separated with footing 32 and some benefits can be provided.As can be appreciated, such as supporting lower end diameter is Those large-sized transition structures 20 of the pylon of more than 4 meters, more than 6 meters or even more than 8 meters confirm difficult especially Transport the most by a land route with the most extra large.But, the embodiment of forming board 26 described here can be manufactured in factory, And be transported to set up place and finally assemble, thus minimize the overall dimension of transition structure 20 to transport. Figure 11 shows how forming board 26 is stacked on trailer 90 to carry out land transport.
In the embodiment shown in Fig. 2, Fig. 4 and Fig. 7, plate 26 is shown as being integrally formed by panel beating, except some Substantially flat configuration is kept outside bending between daughter board.Flange 24 and flange 28 are in curve form, but these forms It is positioned at flat surfaces, therefore can be formed by flat sheets cutting.Thus, plate 26 can be formed as multiple flat The set on smooth surface, so that transition structure 20 has facet (faceted) outward appearance.This technology can minimize or Eradicate the needs to increasingly complex bending process in manufacture process.
According to some embodiments, forming board 26 can include smooth curved surfaces rather than facet configuration.Implement at these In mode, whole forming board can be built into has continuous print smooth curved surfaces, or each daughter board can have smooth curved Curved surface and be connected to adjacent same bending or the daughter board with substantially flat surface.
Figure 12 to Figure 15 shows an embodiment illustrating these changes some.In these figures, transition structure 100 include multiple plate 102 and multiple footing 104.Plate 102 is fixed together thus limits the master of transition structure 100 Body.Each plate 102 includes having the lower installed surface at the plate main body 106 of upper end 108 and lower end 110, lower end 110 112 and upper end 108 at upper installed surface 114.Upper installed surface 114 is substantially (that is, smooth) of plane, and In the embodiment shown, the flange 122 extended internally being soldered to plate main body 106 limit.Plate main body 106 At least some of tapered between upper end 108 and lower end 110.Also there is at the lateral edge of plate main body 106 side To installed surface 116.Plate 102 is configured to be mounted laterally at face 116 install to each other thus with plate main body 106 upper End 108 is formed together and meets the shape of the lower end of pylon waiting to be supported.
Figure 14 illustrates in greater detail one of them plate 102.Plate main body 106 includes the first daughter board 106a and second Plate 106b, this first daughter board and the second daughter board all can be formed by the steel being rolled into intended shape.It is simply tied Structure is easy to manufacture processing so that be prone to the production site daughter board in the predetermined location close to wind turbine.But, the most above-mentioned For other embodiment if desired, it is possible to utilize other manufacturing technology.
The lower end 110 of the first daughter board 106a limiting plate main body 106 and most of population structure of plate main body 106, bag Include including the tapering between upper end 108 and lower end 110.First daughter board 106a is also configured to when plate 102 is assemblied in one The conical shaped providing transition structure 100 when rising is arranged.Flange 120 can be set along the edge of the first daughter board 106a Thus limit in transition structure 20 space 34 between adjacent panels.In the embodiment of similar Fig. 2, Fig. 4 and Fig. 7 Flange 58, flange 120 provides extra intensity for plate 102.
The upper end 108 of the second daughter board 106b limiting plate main body 106, and be the most prismatic.Flange 122 can set Put and on the second daughter board 106b, (such as pass through welding) thus the upper installed surface 114 of restriction, like Fig. 2, Fig. 4 and figure Flange 24 in the embodiment of 7.Flange 122 is shown as having arcuate profile, but as about Fig. 2, Fig. 4 and Described in the embodiment of Fig. 7, it is to be understood that upper end 108 and upper installed surface 114 can have and be different from shown shape Shape.These shapes generally conform to wait the lower end of the pylon supported, such as can in polygon, ellipse or other cross section Shape.
The flange 130 extended internally is arranged between the first daughter board 106a and the second daughter board 106b, this first daughter board with Second daughter board is solderable is connected to flange 130.In other embodiments, the first daughter board 106a and the second daughter board 106b can It is directly secured together (such as by welding), the most there is not flange 130.After being assembled into or formed plate 102, Can be by being soldered to being mounted laterally face of adjacent panels by being mounted laterally face 116 and be connected to other plate.Enforcement in alternative In mode, available flange and bolt connect makes the face that is mounted laterally 116 link together.
Referring now to Figure 15, illustrate in greater detail one of them footing 104.Footing 104 is similar to above-mentioned in the following areas Footing 32: it can not increase the situation of the overall complexity relevant to manufacturing transition structure 100 It is arranged with more complicated geometry.Such as, this can be by being realized by metal material casting footing 104.Footing 104 include the upper end 130 being configured to be matched to the lower installed surface 112 of one of them plate 102.At Figure 12 to Figure 14 Shown in embodiment in lower installed surface 112 be not general plane, here it is the upper end 130 of footing 104 is at figure The reason being generally U-shaped in 15.This U-shaped meets the shape of lower installed surface 112, in order to footing 104 can be soldered to Plate 102.But, in the embodiment of alternative, it is possible to provide the connection in similar Fig. 2.
Footing 104 also includes lower end 132, and it limits the base of the column 8 (Fig. 1) for being connected to pedestal.Under End 132 can have the shape being different from upper end 130, and footing main body 136 provides seamlessly transitting therebetween.Also may be used Arrange from the prominent mounting structure 138 of footing main body 136 with support platform 16 (Fig. 1).Mounting structure 138 can be consolidated Determine to form one (such as in the casting process phase to footing main body 136 (such as by welding) or with footing main body 136 Between).
Utilize footing to provide the numerous embodiments seamlessly transitted to pedestal although being shown in which and describing, but be intended to Being understood by, some embodiments can include the footing being configured for attachment to different types of pedestal, or entirely without base Foot.By way of example, the embodiment of some pedestals on the bank can include the arcuate flanges shape of the lower end with forming board Become the structure being directly connected to, be thus no longer necessary to single footing.
Pylon coupling face in illustrated embodiment is formed by less flange, and these less flanges connect at forming board Before together, first combine the upper end of respective forming board.Alternatively, the flange being matched to pylon can shape Plate has been connected with each other and has been connected to forming board afterwards.According to the embodiment being not shown here, will provide to pylon The flange in coupling face is set to continuous print ring, and this continuous print ring is soldered to forming board after forming board has been welded to one another. Other arrange also be feasible and it is conceivable that.
Should be understood that the many aspects describing the present invention at this with reference to the accompanying drawings, it is multiple that accompanying drawing shows according to the present invention The illustrative embodiments of aspect.Illustrative embodiments described here is not necessarily intended to illustrate that the present invention's is all Aspect, but be used for describing some probabilities.By the mode of embodiment, make although accompanying drawing shows in off-shore applications The wind turbine tower on pedestal provide support transition structure, but the most on the bank application and/or transition structure Other purposes for the application of top and bottom of mixing pylon mating wind turbine etc is also feasible.Therefore, It is not intended to straitly explain the many aspects of the present invention according to illustrative embodiments.Furthermore, it is to be understood that this Bright many aspects can by individually with, or be suitably combined with the other side of the present invention;Those skilled in the art will Understand the feature that can combine numerous embodiments the most by different way.

Claims (20)

1. one kind is used for the transition structure (20 being supported on column by pylon;100), this transition structure includes:
Multiple plates (26;102), each plate includes:
There is relative upper end (22;108) with lower end (30;110) plate main body (40;106);
Described plate main body (40;106) described lower end (30;110) the lower installed surface (54 at place;112);
Described plate main body (40;106) described upper end (22;108) the upper installed surface (52 at place;114), Described upper installed surface (52;114) being general plane, described plate main body is from described upper installed surface (52;114) to Described lower installed surface (54;112) tapered;And
Described plate main body (40;106) it is mounted laterally face (50 a pair at lateral edge;116), wherein, The plurality of plate (26;102) each plate in be mounted laterally accordingly at face install in the plurality of plate at least Another plate, thus utilize the plurality of plate (26;102) described upper end (22;108) formed and meet and wait to be supported The shape of lower end of pylon;And
Multiple footings (32;104), each footing includes being matched to one of them described plate (26;102) described Lower installed surface (54;112) upper end (78;132) lower end (76 mated with column one of them described, it is configured to; 132) and described upper end (74;112) with described lower end (76;132) the footing main body (82 between;138).
Transition structure the most according to claim 1, wherein, the described lower end of each footing limits circular Base.
Transition structure the most according to claim 1 and 2, wherein, the described upper installed surface of each plate main body has Arcuate profile.
Transition structure the most according to claim 3, wherein, the described lower installed surface of each plate is general plane, And there is arcuate profile;And, wherein, the radius of curvature of the described arcuate profile of the described upper installed surface of each plate The radius of curvature of described arcuate profile more than the described lower installed surface of this plate.
Transition structure the most according to claim 1, wherein, the one or more plates in the plurality of plate include leading to Cross the daughter board bending or welding interconnective multiple general planar.
Transition structure the most according to claim 5, wherein, the plurality of plate all includes the daughter board of general planar.
Transition structure the most according to claim 1, wherein, each footing is by welding the described upper end of this footing It is connected to the described lower installed surface of one of them described plate and is matched to this plate.
Transition structure the most according to claim 1, wherein, each plate includes rolling or the steel of bending, and often Individual footing includes casting metal.
Transition structure the most according to claim 1, wherein, each described plate includes that one or more installation is to institute State the ribs of plate main body.
Transition structure the most according to claim 1, wherein, the described upper installed surface of each plate includes flange.
11. transition structures according to claim 1, wherein, the face that is mounted laterally described in each plate all includes using In this plate is bolted to be mounted laterally described in another plate the flange in face.
12. transition structures according to claim 1, wherein, the plurality of plate limits the lateral edge of adjacent panels Between one or more spaces, this space allow lead to described transition structure inner space.
13. 1 kinds of wind turbines, this wind turbine includes:
Pylon;
Supporting the pedestal of described pylon, described pedestal has multiple column;And
According to the transition structure described in aforementioned any one claim, described pylon is supported on described base by this transition structure On the described column of seat.
14. wind turbines according to claim 13, wherein, the described column of described pedestal has slope angle;And, Wherein, described plate and the described footing of described transition structure is arranged to be supplied to described transition structure and described column The slope angle that described slope angle is generally corresponding to.
15. according to the wind turbine described in claim 13 or 14, and wherein, each column is along by described column The longitudinal axis of the heart extends;Wherein, the lower end of each described footing limits base, this base be general plane and It is orthogonal to the described longitudinal axis of associated pole.
16. 1 kinds of sides manufactured for the transition structure that wind turbine tower is supported on the pedestal with multiple column Method, the method includes:
By by steel plate bending or be rolled into and there is the plate main body of top and bottom and form multiple plate, wherein, each plate It is mounted laterally face including a pair;
Face will be mounted laterally it will be bound to the face that is mounted laterally accordingly of other plate, wherein, at these plates described in each plate After in conjunction with, the described upper end of described plate main body forms the shape corresponding with waiting the lower end of described pylon that supported;
Casting multiple footing, each footing includes the footing master between upper end, lower end and described upper end and described lower end Body;And
The described upper end of each footing bolts or is soldered to the lower installed surface of one of them described plate.
17. methods according to claim 16, wherein, the step forming multiple plate also includes:
Corresponding upper flange is soldered to the described upper end of each plate main body, and described upper flange limits upper installed surface.
18. according to the method described in claim 16 or 17, and wherein, the step forming multiple plate also includes:
Corresponding lower flange is soldered to the described lower end of each plate main body, and described lower flange limits lower installed surface;And, Wherein, described lower flange is bolted to the flange on the described upper end of described footing.
19. methods according to claim 16, wherein, the step forming multiple plate also includes:
Corresponding lateral lip is soldered to the lateral edge of each plate main body, and described lateral lip limits described lateral peace Dress face.
20. methods according to claim 16, wherein, after being mounted laterally face described in these plates and combining, The described upper end of each footing bolts or is soldered to the described lower installed surface of one of them described plate.
CN201280053011.5A 2011-08-30 2012-08-29 Transition structure for wind turbine tower Expired - Fee Related CN103890387B (en)

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US201161528928P 2011-08-30 2011-08-30
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DK2751424T3 (en) 2015-09-21
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US20140345218A1 (en) 2014-11-27
WO2013029626A1 (en) 2013-03-07
CN103890387A (en) 2014-06-25
US9249784B2 (en) 2016-02-02

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