A kind of multifunctional non-woven fabric dyeing assembly line
[technical field]
The present invention relates to the technical field of the technical field of non-woven fabric dyeing, particularly nonwoven cloth dyeing assembly line.
[background technology]
Nonwoven fabric claims again Nonwovens, to be formed by orientation or random fiber, be environment-friendly materials of new generation, there is protection against the tide, ventilative, pliable and tough, light weight, not combustion-supporting, easy decomposition, nontoxic nonirritant, rich color, the feature such as use again cheap, capable of circulation.Along with improving constantly of people's living standard, the demand of nonwoven fabric constantly increases, the demand especially with color nonwoven fabric is increasing, and nonwoven fabric and the garment material that need to serve as lining as: nonwoven fabric during as the lining of clothes are homochromy, thereby need to dye to its nonwoven fabric.
Nonwoven fabric is in dyeing production process, nonwoven fabric unreels and enters dye tank and dye, entering the subsequent handlings such as cleaning cylinder cleans, the nonwoven fabric dyeing in prior art enters the process that cleaning cylinder cleans, and is exactly that the tinctorial nonwoven fabric of net belt supporting passes through from the cleaning cylinder that water is housed, along with the nonwoven fabric passing through constantly increases, in water, containing the dyestuff washing can be on the increase, dyestuff can be taken away by nonwoven fabric with water, thereby does not reach good cleaning performance, affects product dyeing quality.
Of the prior art, drying unit exhaust outlet size is non-adjustable, but a large amount of heat of simultaneously draining in exhaust causes the temperature in baking oven unstable, and decrease speed is fast, thereby does not reach the normal temperature of drying nonwoven fabric, and impact is produced.Drying unit is provided with some deflector rolls; the axle of deflector roll is provided with gear; arrive gear by chain drive; and drive deflector roll to rotate, due to chain and gear to carry out oily, for Employee Security; after needing stopping production to shut down, manually chain is refueled; within general about 3~5 hours, will add lubricating oil one time, and not only cause whole production process discontinuous, have a strong impact on production efficiency.
Because the width dimensions of nonwoven fabric is larger and flexible nature own, make nonwoven fabric in the process of rolling, easily there is fold phenomenon, affect Lapping Quality.
Become the position height of spool to change along with nonwoven fabric rolling size, while being raised to certain altitude as spool, become spool in the process of rolling because own wt rocks, but the nonwoven fabric of rolling is not installing spacing in the situation that, easily occurrence positions moves, cause the nonwoven fabric both ends of the surface of rolling irregular, thereby affect rolling effect and overall aesthetic property.
The driving mechanism of lap former of the prior art, for driven by motor speed changer rotates, speed changer drives drive roll to rotate again, be in transmission connection because speed changer and drive roll adopt band, when belt uses after certain hour, in transmission, easily occur skidding, transmission ratio reduces, cause lap former discontinuity stop or rolling speed declines, make the nonwoven fabric can not be tight on lap former, cause the nonwoven fabric of rolling to occur fold phenomenon.
Nonwoven fabric will transmit through several deflector rolls from unreel the whole process of rolling, in the process transmitting, tends to occur that the position of nonwoven fabric is unstable, makes the nonwoven fabric both ends of the surface after rolling irregular, has a strong impact on the nonwoven fabric overall appearance of rolling.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, a kind of multifunctional non-woven fabric dyeing assembly line is proposed, can reach good cleaning performance, do not affect the dyeing quality of product, can also regulate the size of exhaust outlet, guarantee that the normal temperature and the whole production process that in baking oven, reach oven dry nonwoven fabric link up, do not affect production efficiency, also can make nonwoven fabric roll both ends of the surface neat, avoid occurring fold phenomenon, guarantee nonwoven fabric roll overall appearance and Lapping Quality, can also avoid transmission to occur the phenomenon of skidding, guaranteed transmission ratio.
For achieving the above object, the present invention proposes a kind of multifunctional non-woven fabric dyeing assembly line, comprise unwinding device, dye vat, cleaning cylinder, dry device, drying unit, lap former, some deflector rolls, guipure and the first support body, described unwinding device, dye vat, cleaning cylinder and dry device and be all located on the first support body and be arranged in order in order, the front of described drying unit is provided with and dries device, the rear of described drying unit is provided with lap former, described dye vat, on cleaning cylinder and the first support body, be equipped with deflector roll, on described deflector roll, tensioning has guipure, described cleaning cylinder comprises cylinder body, the first row mouth of a river, the second row mouth of a river, outlet pipe and some bracing frames, the front portion of described cylinder body is provided with the first row mouth of a river, the bottom of described cylinder body is provided with the second row mouth of a river, described cylinder body is provided with bracing frame, on support frame as described above, be supported with outlet pipe, described outlet pipe is provided with some apopores, described outlet pipe is located at the top of cylinder body, described drying unit comprises casing, some heating tubes, conveyer belt, live-roller, installing rack, temperature indicator and exhaust outlet, anterior side and the rear side of described casing are equipped with live-roller, described conveyer belt is stretched on live-roller through casing, in described casing, be provided with installing rack, the below, upper strata of described conveyer belt is provided with installing rack, described installing rack is provided with heating tube, described casing connects temperature indicator, the top of described casing is provided with exhaust outlet, described exhaust outlet comprises body, baffle plate, the first adjusting rod and limit base, described body is provided with the first adjusting rod, described the first adjusting rod is provided with baffle plate, described baffle plate is located at the inside of body, the side of described body is provided with limit base, described limit base shape in the arc-shaped, described limit base is provided with the some spacing holes that match with the first adjusting rod end, described spacing hole is evenly distributed on limit base and forms circular arc line one, described lap former comprises the second support body, become spool, gathering sill, baffle plate, latch, transmission mechanism, anti-edge offset mechanism and wrinkle resistant mechanism, described wrinkle resistant mechanism, anti-edge offset mechanism and transmission mechanism are arranged on the second support body successively, described transmission mechanism comprises motor, speed changer, the first drive roll, the second drive roll, the first gear, the second gear and the 3rd gear, described the second erection of frames has the first drive roll and the second drive roll, the front end of the axle of described the first drive roll is provided with the first gear, the rear end of the axle of described the first drive roll is provided with the second gear, the front end of the axle of described the second drive roll is provided with the 3rd gear, described motor is connected with speed changer, described speed changer adopts chain drive to be connected with the second gear, described the first gear adopts chain drive to be connected with the 3rd gear, described one-tenth spool is shelved on the centre of the first drive roll and the second drive roll, the front and rear of described the second support body is equipped with gathering sill, described gathering sill is located at the centre position of the axle of the first drive roll and the second drive roll, the two ends of described one-tenth spool are slidably connected with gathering sill, described gathering sill is provided with baffle plate, described baffle plate is provided with latch, described gathering sill is provided with the pin cooperatively interacting with latch and buckles, described anti-edge offset mechanism comprises dancer rools, the second adjusting rod, slide block and the slide rail matching with slide block, the front and rear of described the second support body is equipped with slide rail, described slide rail upper end is provided with the second adjusting rod, lower end and the slide block of described the second adjusting rod are rotatably connected, the upper end of described the second adjusting rod is installed with adjusting rotating disk, on described slide block, dancer rools is installed, described wrinkle resistant mechanism comprises mount pad and point screw mandrel, the front and rear of described the second support body is equipped with mount pad, a point screw mandrel is installed on described mount pad, the two ends of described point of screw mandrel are fixedly connected with mount pad, the circular shape of cross section of described point of screw mandrel, described point of screw mandrel shape in the arc-shaped.
As preferably, described gathering sill is provided with and the chute that becomes the end of spool to match, on the side of described gathering sill, have the breach matching with baffle plate, described baffle plate adopts two hinges to be arranged on the indentation, there of gathering sill, and described gathering sill all adopts rivet to be fixedly connected with hinge with baffle plate.
As preferably, described the first drive roll and the second drive roll level, be installed in parallel on the second support body, the size of described the first drive roll and the second drive roll equates, the outer surface of described the first drive roll and the second drive roll is all enclosed with one deck rubber layer, on the outer surface of described rubber layer, is uniformly distributed with concave point.
As preferably, the described transition region that also comprises, described support body is provided with transition region, and described transition region is located between dye vat and cleaning cylinder, and the some deflector rolls in described transition region are arranged in two rows.
As preferably, described mount pad is fixedly connected to form an entirety by bolt and the second support body, described mount pad is provided with through hole, and the two ends of described point of screw mandrel are receiving through-hole respectively, and the two ends of described point of screw mandrel and mount pad adopt bolt to be fixedly connected to form an entirety.
As preferably, described all apopores are evenly distributed on outlet pipe, and form a horizontal linear, and described outlet pipe one end is hermetically-sealed construction, and the other end is connected with water supply pipe.
As preferably, described the first adjusting rod is slidably connected with body, when described the first adjusting rod is inserted limit base upper end spacing hole, baffle plate Horizontal Tile is in body, body interior is sealed, when described the first adjusting rod is inserted limit base lower end spacing hole, baffle plate vertically and bottom body, body interior is opened wide.
As preferably, described installing rack is provided with the groove coordinating with heating tube, and described heating tube is shelved in groove, and described all heating tubes are evenly distributed on installing rack, and the end of described all heating tubes is all fixedly mounted on connection strap.
As preferably, describedly also comprise some access doors, the side of described casing is provided with access door, on the evenly spaced side that is distributed in casing of described all access doors.
As preferably, the top of described casing is provided with two exhaust outlets, and described temperature indicator is located at the centre of two exhaust outlets.
Beneficial effect of the present invention: the present invention is by being provided with outlet pipe by cylinder body, on outlet pipe, be evenly distributed with apopore, the water of discharging by apopore rinses the nonwoven fabric that cleans water outlet again, avoid the dyestuff washing to be taken away by nonwoven fabric with water, anterior side and the rear side of casing are provided with to live-roller, on live-roller, tensioning has conveyer belt, by conveyer belt, nonwoven fabric is transmitted, avoid needing to shut down chain is carried out to oily drawback, the first adjusting rod is provided with baffle plate, carry out the size adjustment of exhaust outlet by baffle plate, the front and rear of the second support body is provided with to gathering sill, become the two ends of spool to insert respectively gathering sill, preventing into spool rocks, avoid the nonwoven fabric of rolling to occur change in location simultaneously, baffle plate conveniently becomes spool to take out from gathering sill while unlatching, when flapper closure, prevent that spool from dropping from gathering sill, the axle of the first drive roll and the second drive roll is provided with to gear, connect by chain drive, the second support body is provided with to slide rail, slide rail is provided with the second adjusting rod, the second adjusting rod is connected with slide block, dancer rools is installed on slide block, adjust the position height of dancer rools by the second adjusting rod, complete the position adjustment of nonwoven fabric, the second support body is provided with to mount pad, a point screw mandrel is installed on mount pad, nonwoven fabric by point screw mandrel by centre to both sides extensional motion, compared with prior art, can reach good cleaning performance, do not affect the dyeing quality of product, can also regulate the size of exhaust outlet, guarantee that the normal temperature and the whole production process that in baking oven, reach oven dry nonwoven fabric link up, do not affect production efficiency, also can make nonwoven fabric roll both ends of the surface neat, avoid occurring fold phenomenon, nonwoven fabric roll overall appearance and Lapping Quality are guaranteed, can also avoid transmission to occur the phenomenon of skidding, guarantee transmission ratio.
Feature of the present invention and advantage will be elaborated by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the structural representation of a kind of multifunctional non-woven fabric dyeing assembly line of the present invention;
Fig. 2 is the structural representation of the cleaning cylinder of a kind of multifunctional non-woven fabric dyeing assembly line of the present invention;
Fig. 3 is the structural representation of the drying unit of a kind of multifunctional non-woven fabric dyeing assembly line of the present invention;
Fig. 4 is the structural representation of the lap former of a kind of multifunctional non-woven fabric dyeing assembly line of the present invention;
Fig. 5 is the structural representation of the anti-edge offset mechanism of the lap former of a kind of multifunctional non-woven fabric dyeing assembly line of the present invention;
Fig. 6 is guide groove structure schematic diagram.
In figure: 1-unwinding device, 2-dye vat, 3-cleaning cylinder, 4-dries device, 5-drying unit, 6-lap former, 7-deflector roll, 8-guipure, 9-the first support body, 10-transition region, 31-cylinder body, the 32-first row mouth of a river, the 33-second row mouth of a river, 34-outlet pipe, 35-bracing frame, 510-body, 511-baffle plate, 512-the first adjusting rod, 513-limit base, 514-casing, 515-heating tube, 516-conveyer belt, 517-live-roller, 518-installing rack, 519-temperature indicator, 520-access door, 610-motor, 611-speed changer, 612-the second support body, 613-the first drive roll, 614-the second drive roll, 615-becomes spool, 616-gathering sill, 617-baffle plate, 618-latch, 619-chain, 620-the first gear, 621-the second gear, 622-the 3rd gear, 623-dancer rools, 624-the second adjusting rod, 625-slide block, 626-slide rail, 633-mount pad, 634-divides screw mandrel.
[specific embodiment]
Consult Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a kind of multifunctional non-woven fabric dyeing assembly line of the present invention, comprise unwinding device 1, dye vat 2, cleaning cylinder 3, dry device 4, drying unit 5, lap former 6, some deflector rolls 7, guipure 8 and the first support body 9, described unwinding device 1, dye vat 2, cleaning cylinder 3 and dry device 4 and be all located on the first support body 9 and be arranged in order in order, the front of described drying unit 5 is provided with and dries device 4, the rear of described drying unit 5 is provided with lap former 6, described dye vat 2, on cleaning cylinder 3 and the first support body 9, be equipped with deflector roll 7, on described deflector roll 7, tensioning has guipure 8, described cleaning cylinder 3 comprises cylinder body 31, the first row mouth of a river 32, the second row mouth of a river 33, outlet pipe 34 and some bracing frames 35, the front portion of described cylinder body 31 is provided with the first row mouth of a river 32, the bottom of described cylinder body 31 is provided with the second row mouth of a river 33, described cylinder body 31 is provided with bracing frame 35, on support frame as described above 35, be supported with outlet pipe 34, described outlet pipe 34 is provided with some apopores, described outlet pipe 34 is located at the top of cylinder body 31, described drying unit 5 comprises casing 514, some heating tubes 515, conveyer belt 516, live-roller 517, installing rack 518, temperature indicator 519 and exhaust outlet, anterior side and the rear side of described casing 514 are equipped with live-roller 517, described conveyer belt 516 is stretched on live-roller 517 through casing 514, in described casing 514, be provided with installing rack 518, the below, upper strata of described conveyer belt 516 is provided with installing rack 518, described installing rack 518 is provided with heating tube 515, described casing 514 connects temperature indicator 519, the top of described casing 514 is provided with exhaust outlet, described exhaust outlet comprises body 510, baffle plate 511, the first adjusting rod 512 and limit base 513, described body 510 is provided with the first adjusting rod 512, described the first adjusting rod 512 is provided with baffle plate 511, described baffle plate 511 is located at the inside of body 510, the side of described body 510 is provided with limit base 513, described limit base 513 shape in the arc-shaped, described limit base 513 is provided with the some spacing holes that match with the first adjusting rod 512 ends, described spacing hole is evenly distributed on limit base 513 and forms circular arc line one, described lap former 6 comprises the second support body 612, become spool 615, gathering sill 616, baffle plate 617, latch 618, transmission mechanism, anti-edge offset mechanism and wrinkle resistant mechanism, described wrinkle resistant mechanism, anti-edge offset mechanism and transmission mechanism are arranged on the second support body 612 successively, described transmission mechanism comprises motor 610, speed changer 611, the first drive roll 613, the second drive roll 614, the first gear 620, the second gear 621 and the 3rd gear 622, described the second support body 612 is provided with the first drive roll 613 and the second drive roll 614, the front end of the axle of described the first drive roll 613 is provided with the first gear 620, the rear end of the axle of described the first drive roll 613 is provided with the second gear 621, the front end of the axle of described the second drive roll 614 is provided with the 3rd gear 622, described motor 610 is connected with speed changer 611, described speed changer 611 and the second gear 621 adopt chain 619 to be in transmission connection, described the first gear 620 and the 3rd gear 622 adopt chain 619 to be in transmission connection, described one-tenth spool 615 is shelved on the centre of the first drive roll 613 and the second drive roll 614, the front and rear of described the second support body 612 is equipped with gathering sill 616, described gathering sill 616 is located at the centre position of the axle of the first drive roll 613 and the second drive roll 614, the two ends of described one-tenth spool 615 are slidably connected with gathering sill 616, described gathering sill 616 is provided with baffle plate 617, described baffle plate 617 is provided with latch 618, described gathering sill 616 is provided with the pin cooperatively interacting with latch 618 and buckles, described anti-edge offset mechanism comprises dancer rools 623, the second adjusting rod 624, slide block 625 and the slide rail 626 matching with slide block 625, the front and rear of described the second support body 612 is equipped with slide rail 626, described slide rail 626 upper ends are provided with the second adjusting rod 624, the lower end of described the second adjusting rod 624 and slide block 625 are rotatably connected, the upper end of described the second adjusting rod 624 is installed with adjusting rotating disk, on described slide block 625, dancer rools 623 is installed, described wrinkle resistant mechanism comprises mount pad 633 and point screw mandrel 634, the front and rear of described the second support body 612 is equipped with mount pad 633, on described mount pad 633, point screw mandrel 634 is installed, the two ends of described point of screw mandrel 634 are fixedly connected with mount pad 633, the circular shape of cross section of described point of screw mandrel 634, described point of screw mandrel 634 shape in the arc-shaped, described gathering sill 616 is provided with and the chute that becomes the end of spool 615 to match, on the side of described gathering sill 616, have the breach matching with baffle plate 617, described baffle plate 617 adopts two hinges to be arranged on the indentation, there of gathering sill 616, described gathering sill 616 all adopts rivet to be fixedly connected with hinge with baffle plate 617, described the first drive roll 613 and the second drive roll 614 levels, be installed in parallel on the second support body 612, the size of described the first drive roll 613 and the second drive roll 614 equates, the outer surface of described the first drive roll 613 and the second drive roll 614 is all enclosed with one deck rubber layer, on the outer surface of described rubber layer, be uniformly distributed with concave point, also comprise transition region 10, described support body 9 is provided with transition region 10, described transition region 10 is located between dye vat 2 and cleaning cylinder 3, some deflector rolls 7 in described transition region 10 are arranged in two rows, described mount pad 633 is fixedly connected to form an entirety by bolt and the second support body 612, described mount pad 633 is provided with through hole, the two ends of described point of screw mandrel 634 are receiving through-hole respectively, the two ends of described point of screw mandrel 634 and mount pad 633 adopt bolt to be fixedly connected to form an entirety, described all apopores are evenly distributed on outlet pipe 34, and form a horizontal linear, described outlet pipe 34 one end are hermetically-sealed construction, the other end is connected with water supply pipe, described the first adjusting rod 512 is slidably connected with body 510, when described the first adjusting rod 512 is inserted limit base 513 upper end spacing hole, baffle plate 511 Horizontal Tiles are in body 510, by body 510 enclose insides, when described the first adjusting rod 512 is inserted limit base 513 lower end spacing hole, vertical and body 510 bottoms of baffle plate 511, body 510 is inner to be opened wide, described installing rack 518 is provided with the groove coordinating with heating tube 515, described heating tube 515 is shelved in groove, described all heating tubes 515 are evenly distributed on installing rack 518, the end of described all heating tubes 515 is all fixedly mounted on connection strap, describedly also comprise some access doors 520, the side of described casing 514 is provided with access door 520, on the evenly spaced side that is distributed in casing 514 of described all access doors 520, the top of described casing 514 is provided with two exhaust outlets, described temperature indicator 519 is located at the centre of two exhaust outlets.
Unwinding device 1 for being provided with two groups of runners on the first support body 9, described every group of runner includes two runners, described two runner levels, be arranged in parallel, pass nonwoven fabric roll by unreeling shaft, and the two ends of unreeling shaft are shelved on respectively to the centre of two runners, move nonwoven fabric roll by net belt supporting and unreel.
Dry device 4 for to be provided with running roller on the first support body 9, described running roller comprises upper roll wheel and lower roll wheel, and described nonwoven fabric is through being squeezed to remove most of water in the middle of upper roll wheel and lower roll wheel.
The course of work of the present invention:
A kind of multifunctional non-woven fabric dyeing assembly line of the present invention in the course of the work, nonwoven fabric roll is unreeled by unwinding device 1, the nonwoven fabric of debatching is being entrusted and is being entered successively dye vat 2 and cleaning cylinder 3 operations by guipure 8, nonwoven fabric after cleaning dewaters by drying device 4, and send into drying unit 5 and dry by drying device 4, then complete rolling by lap former 6, compared with prior art, can reach good cleaning performance, do not affect the dyeing quality of product, can also regulate the size of exhaust outlet, guarantee that the normal temperature and the whole production process that in baking oven, reach oven dry nonwoven fabric link up, do not affect production efficiency, also can make nonwoven fabric roll both ends of the surface neat, avoid occurring fold phenomenon, nonwoven fabric roll overall appearance and Lapping Quality are guaranteed, can also avoid transmission to occur the phenomenon of skidding, guarantee transmission ratio.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.