CN103866431B - Complete chemical fibre combing bar equipment - Google Patents
Complete chemical fibre combing bar equipment Download PDFInfo
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- CN103866431B CN103866431B CN201410098789.9A CN201410098789A CN103866431B CN 103866431 B CN103866431 B CN 103866431B CN 201410098789 A CN201410098789 A CN 201410098789A CN 103866431 B CN103866431 B CN 103866431B
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- carding
- automatic
- sliver
- chemical fiber
- machine
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- 239000000835 fiber Substances 0.000 title claims abstract description 18
- 239000000126 substance Substances 0.000 title claims abstract description 18
- 238000009960 carding Methods 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims description 40
- 239000002184 metal Substances 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 3
- 239000000523 sample Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000004744 fabric Substances 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 239000004753 textile Substances 0.000 description 4
- 210000002268 wool Anatomy 0.000 description 4
- 238000013329 compounding Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
Landscapes
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of complete chemical fibre combing bar equipment, comprise tactic material grasping district, mixed material area and combing slivering district, material grasping district is provided with automatic materials-taking machine, the rear of materials-taking machine is provided with the first conveying blower fan, mixed material area comprises multiple automatic mixing machine be mutually arranged side by side, the front of mixed material area is provided with the first demultplexer, the rear of each automatic mixing machine is respectively arranged with the second conveying blower fan, combing slivering district is provided with multiple combing rod maker, the number of combing rod maker is equal with the number of automatic mixing machine, multiple stage carding sett frame is provided with in each combing rod maker, the front of each carding sett frame is provided with the second demultplexer, automatic materials-taking machine and each automatic mixing machine, all be connected by conveying pipeline between each automatic mixing machine and combing rod maker corresponding with it.It is even that the present invention feeds shaping, and production efficiency is high, and combing fabric width is wider, has adapted to the demand of wide cut combing development situation.
Description
Technical Field
The invention belongs to the field of textile machinery equipment, and particularly relates to a complete set of chemical fiber carding and sliver making equipment.
Background
As the living standard of people is improved day by day, the requirements of people on the textiles are improved in quantity and quality, and therefore, the development of the textile industry and the provision of ideal equipment for the textile industry are urgent. The chemical fiber carding and sliver-making equipment in the prior art is mainly formed by connecting a cotton grabbing mechanism, a cotton mixing mechanism, a wool feeding mechanism, a carding mechanism and a sliver forming mechanism in sequence, although the equipment has the characteristics of compact whole machine mechanism, tight connection and the like, the equipment can also effectively card and form slivers for artificial fur and the like, but also has the defects of long process flow, low single-machine yield, narrow breadth, low yield, more labor, uneven feeding and sliver discharging, low production efficiency, unreasonable arrangement mode, inadaptation to the requirement of the equipment for improving the yield, insufficient application range and the like.
It will thus be seen that the prior art is susceptible to further improvements and enhancements.
Disclosure of Invention
The invention provides a complete set of chemical fiber carding and sliver making equipment for avoiding the defects in the prior art.
The technical scheme adopted by the invention is as follows:
complete set chemical fiber carding and slivering equipment, including the material district of grabbing of order arrangement, the compounding district and carding slivering district, it is provided with automatic material machine of grabbing to grab the material district, the rear of automatic material machine of grabbing is provided with first defeated material fan, the compounding district includes a plurality of automatic blendors that set up side by side each other, the place ahead in compounding district is provided with first multichannel distributor, it is provided with second defeated material fan respectively to move the rear of blendor separately, carding slivering district is provided with a plurality of carding slivering units, the number of carding slivering unit equals the number of automatic blendor, all be provided with a plurality of carding slivering in each carding slivering unit, the place ahead of each carding slivering all is provided with second multichannel distributor, automatic material machine of grabbing with move the blendor separately, move the blendor separately and comb between the slivering unit that.
A metal spark alarm is arranged between the first material conveying fan and the first multi-channel distributor, and a metal probe is installed in the metal spark alarm.
The number of the first multi-channel distributors is equal to the number of the automatic mixers, and the number of the second multi-channel distributors is equal to the number of the carding strip forming units.
The automatic material grabbing machine is a reciprocating material grabbing machine, the reciprocating material grabbing machine comprises a rack, a material grabbing trolley, a beater and two transverse supports which are parallel to each other and arranged on the rack, a plurality of ribs are uniformly distributed between the two transverse supports, and a gap is reserved between every two adjacent ribs.
The automatic mixer comprises a blanking barrel, and a condenser is arranged at the feeding end of the blanking barrel.
The condenser comprises a condenser shell, a volute in an involute mode is arranged at the top end of the condenser shell, an external air supply component is connected to the inlet of the volute, an air suction opening with adjustable air volume and a dust removal opening are further formed in the condenser shell, and the dust removal opening is connected with an external dust filtration component.
Each carding slivering machine comprises an automatic feeding mechanism, a carding mechanism, a stripping mechanism and a coiling mechanism which are sequentially connected.
The carding mechanism comprises a cylinder and a doffer, wherein two end faces of the cylinder are respectively provided with an airflow generating part, and the airflow generating parts are of fan blade type structures.
The stripping mechanism comprises a stripping roller positioned at the rear position and a pair of upper and lower rollers positioned at the front position, the roller diameter of the lower roller is larger than that of the upper roller, and the position of the lower roller moves backwards relative to that of the upper roller; and a pair of upper and lower press rollers is arranged between the stripping mechanism and the coiling mechanism, and a concave-convex matching mode is adopted between the upper press roller and the lower press roller.
The can coiling mechanism comprises a can coiler which adopts a three-station automatic cylinder changing structure.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
the invention has the advantages of compact connection, reasonable arrangement mode, uniform feeding and strip discharging, high production efficiency and capability of effectively carding artificial fur and the like into strips for the next working procedure, and the carding width reaches about 1.5 m.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of the condenser of the present invention.
FIG. 3 is a schematic view of the structure of the carding-slivering machine of the present invention.
Wherein,
1. the automatic carding machine comprises an automatic material grabbing machine 2, a first material conveying fan 3, a metal mars alarm 4, a first two-way distributor 5, a condenser 501, a condenser shell 502, a volute 503, an external air supply part 504, an air suction opening 6, an automatic mixer 7, a second material conveying fan 8, a second two-way distributor 9, a carding slivering machine 10, an automatic feeding mechanism 11, a carding mechanism 111, a cylinder 112, a doffer 12, a stripping mechanism 121, a stripping roller 122, an upper roller 123, a lower roller 13, a coiling mechanism 131, a coiler 14, an upper compression roller 15 and a lower compression roller
Detailed Description
The present invention will be described in further detail with reference to the following drawings and specific examples, but the present invention is not limited to these examples.
As shown in figure 1, the complete set of chemical fiber carding and slivering equipment comprises a material grabbing area, a material mixing area and a carding and slivering area which are sequentially arranged, wherein the material grabbing area is provided with an automatic material grabbing machine 1, a first material conveying fan 2 is arranged behind the automatic material grabbing machine 1, the material mixing area comprises two automatic material mixers 6 which are arranged side by side, a first second distributor 4 is arranged in front of the material mixing area, a metal mars alarm 3 is arranged between the first material conveying fan 2 and the first second distributor 4, a metal probe is arranged in the metal mars alarm, so that a fire disaster caused in the opening, mixing and transporting processes due to metal debris doped in raw materials is avoided, a second material conveying fan 7 is respectively arranged behind each dynamic material mixer 6, the carding and slivering area is provided with two carding and slivering units, each carding and slivering unit is internally provided with a plurality of carding and slivering machines 9, and a second distributor 8 is arranged in front of each carding and slivering machine 9, the automatic material grabbing machine 1 is connected with the respective movable mixer 6, the respective movable mixer 6 and the carding strip forming units corresponding to the respective movable mixer 6 through material conveying pipes.
The automatic material grabbing machine 1 is a reciprocating material grabbing machine which comprises a rack, a material grabbing trolley arranged on the rack, a beater and two transverse supports parallel to each other, a plurality of ribs are uniformly distributed between the two transverse supports, a gap is reserved between every two adjacent ribs, and raw materials are subjected to preliminary opening and mixing through the automatic material grabbing machine 1.
As shown in fig. 1 and 2, the automatic mixer 6 includes a charging barrel, a condenser 5 is arranged at the feeding end of the charging barrel, the condenser 5 includes a condenser shell 501, a volute 502 in an involute manner is arranged at the top end of the condenser shell 501, an inlet of the volute 502 is connected with an external air supply component 503, an air-volume-adjustable air suction opening 504 and a dust removal opening are further arranged on the condenser shell 501, the dust removal opening is connected with an external dust filtration component, and the raw materials are subjected to further opening, mixing and impurity removal after passing through the automatic mixer 6.
As shown in fig. 1 and fig. 3, each carding slivering machine 9 comprises an automatic feeding mechanism 10, a carding mechanism 11, a stripping mechanism 12 and a coiling mechanism 13 which are connected in sequence; the carding mechanism 11 comprises a cylinder 111 and a doffer 112, wherein two end faces of the cylinder 111 are respectively provided with an airflow generating part, the airflow generating part is of a fan-blade type structure, the structure is provided with three sheet-shaped bodies, the three sheet-shaped bodies are radially fixed on the corresponding end faces of the cylinder 111, and the cylinder 111 carries the sheet-shaped bodies to rotate synchronously in the rotation process to generate corresponding airflow; the stripping mechanism comprises a stripping roller 121 positioned at the rear position and a pair of upper and lower rollers positioned at the front position, the roller diameter of the lower roller 123 is larger than that of the upper roller 122, the roller diameter of the lower roller 123 is equivalent to that of the stripping roller 121, and the position of the lower roller 123 is moved backwards relative to that of the upper roller 122; a pair of upper and lower compression rollers are arranged between the stripping mechanism 12 and the coiling mechanism 13, a concave-convex matching mode is adopted between the upper compression roller 14 and the lower compression roller 15, namely a circumferential groove with a selected width is arranged on one of the strip forming compression rollers, and a matched circumferential bulge is arranged on the other strip forming compression roller, so that the strip bundle is more compact in the matching mode; the can coiler mechanism 13 comprises a three-station automatic can-changing can coiler, the can coiler 131 is compact in structure, stable in operation, low in noise and suitable for high-speed coiling, a wool net stripped by the final stripping mechanism 12 is collected into wool tops through a stepped large compression roller, the wool tops are coiled into a can through the can coiler 131, the can be used in the next procedure, the labor intensity of workers is reduced through the three-station automatic can-changing can coiler, the length of each can is fixed, and spinning is facilitated.
The invention can be realized by adopting or referring to the prior art in parts which are not described.
The terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Although terms such as automatic grasper 1, first hopper fan 2, condenser 5, volute 502, automatic mixer 6, second two-way distributor 8, carding mechanism 11, can mechanism 13, etc. are used more often herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
It is further understood that the specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (10)
1. Complete set chemical fiber carding and sliver making equipment is characterized in that: the automatic carding machine comprises a material grabbing area, a material mixing area and a carding strip area which are sequentially arranged, wherein the material grabbing area is provided with an automatic material grabbing machine, a first material conveying fan is arranged at the rear of the automatic material grabbing machine, the material mixing area comprises a plurality of automatic mixers arranged side by side, a first multi-channel distributor is arranged in front of the material mixing area, a second material conveying fan is arranged at the rear of each automatic mixer, a plurality of carding strip units are arranged in the carding strip area, the number of the carding strip units is equal to that of the automatic mixers, a plurality of carding strip machines are arranged in each carding strip unit, a second multi-channel distributor is arranged in front of each carding strip machine, and the automatic material grabbing machine is connected with each automatic mixer, each automatic mixer and the corresponding carding strip unit through material conveying pipes.
2. A set of chemical fiber carding and sliver-making equipment according to claim 1, characterized in that: a metal spark alarm is arranged between the first material conveying fan and the first multi-channel distributor, and a metal probe is installed in the metal spark alarm.
3. A set of chemical fiber carding and sliver-making equipment according to claim 1, characterized in that: the number of the first multi-channel distributors is equal to the number of the automatic mixers, and the number of the second multi-channel distributors is equal to the number of the carding strip forming units.
4. A set of chemical fiber carding and sliver-making equipment according to claim 1, characterized in that: the automatic material grabbing machine is a reciprocating material grabbing machine, the reciprocating material grabbing machine comprises a rack, a material grabbing trolley, a beater and two transverse supports which are parallel to each other and arranged on the rack, a plurality of ribs are uniformly distributed between the two transverse supports, and a gap is reserved between every two adjacent ribs.
5. A set of chemical fiber carding and sliver-making equipment according to claim 1, characterized in that: the automatic mixer comprises a blanking barrel, and a condenser is arranged at the feeding end of the blanking barrel.
6. The integrated chemical fiber carding and sliver making equipment of claim 5, wherein: the condenser comprises a condenser shell, a volute in an involute mode is arranged at the top end of the condenser shell, an external air supply component is connected to the inlet of the volute, an air suction opening with adjustable air volume and a dust removal opening are further formed in the condenser shell, and the dust removal opening is connected with an external dust filtration component.
7. A set of chemical fiber carding and sliver-making equipment according to claim 1, characterized in that: each carding slivering machine comprises an automatic feeding mechanism, a carding mechanism, a stripping mechanism and a coiling mechanism which are sequentially connected.
8. The integrated chemical fiber carding and sliver making equipment of claim 7, wherein: the carding mechanism comprises a cylinder and a doffer, wherein two end faces of the cylinder are respectively provided with an airflow generating part, and the airflow generating parts are of fan blade type structures.
9. The integrated chemical fiber carding and sliver making equipment of claim 7, wherein: the stripping mechanism comprises a stripping roller positioned at the rear position and a pair of upper and lower rollers positioned at the front position, the roller diameter of the lower roller is larger than that of the upper roller, and the position of the lower roller moves backwards relative to that of the upper roller; and a pair of upper and lower press rollers is arranged between the stripping mechanism and the coiling mechanism, and a concave-convex matching mode is adopted between the upper press roller and the lower press roller.
10. The integrated chemical fiber carding and sliver making equipment of claim 7, wherein: the can coiling mechanism comprises a can coiler which adopts a three-station automatic cylinder changing structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410098789.9A CN103866431B (en) | 2014-03-18 | 2014-03-18 | Complete chemical fibre combing bar equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410098789.9A CN103866431B (en) | 2014-03-18 | 2014-03-18 | Complete chemical fibre combing bar equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103866431A CN103866431A (en) | 2014-06-18 |
| CN103866431B true CN103866431B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410098789.9A Active CN103866431B (en) | 2014-03-18 | 2014-03-18 | Complete chemical fibre combing bar equipment |
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| CN (1) | CN103866431B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104099692B (en) * | 2014-07-16 | 2016-04-27 | 湖州金龙马亚麻有限公司 | A kind of feed arrangement of automatic sett frame |
| CN107385574A (en) * | 2017-09-01 | 2017-11-24 | 青岛东佳纺机（集团）有限公司 | A kind of wool spinning for automatically controlling feeding combs system |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR930006226A (en) * | 1991-09-30 | 1993-04-21 | 원본미기재 | Elastic composite nonwoven fabrics and methods of making the same |
| DE10140304B4 (en) * | 2001-08-16 | 2014-02-06 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a carding machine for cotton, man-made fibers u. Like. In the at least one flat bar is provided with a flat set and method for producing a flat bar |
| CN102505201A (en) * | 2011-11-28 | 2012-06-20 | 汶上如意天容纺织有限公司 | Combined roller top card |
| CN202881485U (en) * | 2012-09-17 | 2013-04-17 | 常熟市海欣无纺设备有限公司 | Coconut fiber separating and carding system |
| CN203754873U (en) * | 2014-03-18 | 2014-08-06 | 青岛东佳纺机（集团）有限公司 | Chemical fiber carding and strip forming equipment set |
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| CN103866431A (en) | 2014-06-18 |
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