CN103865304A - Inorganic silicate fireproof coating and preparation method of inorganic silicate fireproof protective layer - Google Patents

Inorganic silicate fireproof coating and preparation method of inorganic silicate fireproof protective layer Download PDF

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CN103865304A
CN103865304A CN201210576751.9A CN201210576751A CN103865304A CN 103865304 A CN103865304 A CN 103865304A CN 201210576751 A CN201210576751 A CN 201210576751A CN 103865304 A CN103865304 A CN 103865304A
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inorganic silicate
inorganic
retardant coating
frie retardant
substrate
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高则威
时建炜
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Sino Applied Materials Co ltd
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Abstract

The invention provides an inorganic silicate fireproof coating, which comprises M2O·nSiO2And an inorganic solvent, n is between 2.8 and 5.5, M2O is Na2O、K2O or Li2And O. The inorganic silicate fireproof paint of the invention does not contain any organic substance, so the problems of mildew, aging and the like of a coated substrate can be avoided. In addition, the invention also provides a preparation method of the inorganic silicate fireproof protective layer, which comprises the steps of applying the inorganic silicate fireproof coating on a substrate and forming the inorganic silicate fireproof protective layer on the substrate. The inorganic silicate fireproof protective layer can provide fireproof and flame-retardant effects; and because the inorganic silicate fireproof protective layer is not added with organic substancesTherefore, the problems of toxic gas and dense smoke generated after the traditional organic fireproof protective layer is heated can be specifically overcome, and the severity of casualties caused by fire disasters can be effectively reduced.

Description

The preparation method of inorganic silicate frie retardant coating and inorganic silicate fireproof jointing sheath
Technical field
The present invention is about a kind of inorganic silicate frie retardant coating, espespecially a kind of not containing the inorganic silicate frie retardant coating of organic substance.In addition, the present invention is separately about a kind of preparation method of inorganic silicate fireproof jointing sheath.
background technology
Be with; how to develop a kind of good frie retardant coating; and utilize this frie retardant coating protection building surface, and effectively reduce whereby the speed of fire spreading and the injures and deaths seriousness that fire causes, just become very important problem at present even reduce the number of times of fire generation.
Common frie retardant coating is organic fire prevention coating or organic/inorganic frie retardant coating on the market, in its frie retardant coating mostly take organic binder (as: urethane, organo-siloxane, epoxy resin, resol etc.) as substrate, the another auxiliary agents such as organic incombustible agent, organic dispersing agent, pigment that add, utilize frie retardant coating to be heated the rear oxide compound generating of burning as isolation layer, so that required fire prevention and flame retardant effect to be provided.
But take traditional organic fire prevention coating as example, it has following several shortcomings because of the organic substance containing more than certain content: (1) organic substance contributes to mould to grow, and makes substrate (as: wall) mouldy; (2) organic substance (as: formaldehyde, toluene, phenol etc.) is heated, and burning is rear easily discharges poisonous gas, and produces a large amount of dense smoke; (3) easy problem of aging.
Therefore, need at present a kind of inorganic fireproof coating of development badly, it can provide required flameproof effect by inorganic materials, and overcomes above-mentioned organic fire prevention coating or the existing shortcoming of organic/inorganic frie retardant coating and problem simultaneously.
Summary of the invention
Main purpose of the present invention is to provide a kind of preparation method of the inorganic silicate frie retardant coating and the inorganic silicate fireproof jointing sheath that are not added with any organic substance; this inorganic silicate fireproof jointing sheath can effectively completely cut off thermal source and be subject to the conduction of heat between hot substrate, and then good fire prevention and flame retardant effect is provided.
For reaching above-mentioned purpose, the invention provides a kind of inorganic silicate frie retardant coating, it comprises M 2onSiO 2an and inorganic solvent, and n (, M 2o is with respect to SiO 2mole ratio) between 2.8 to 5.5.
Preferably, inorganic silicate frie retardant coating of the present invention is by above-mentioned inorganic substance (M 2onSiO 2and inorganic solvent) institute forms, and is not added with any organic substance or organic additive.
Preferably, n is 3.3.
Preferably, M 2o can be sodium monoxide (Na 2o), an oxidation dipotassium (K 2o) or one oxidation two lithium (Li 2o).
Preferably, this inorganic solvent can be water.
Preferably, take the gross weight of overall inorganic silicate frie retardant coating as benchmark, M 2onSiO 2account for 30 weight percent to 40 weight percents.
According to the present invention, described inorganic silicate frie retardant coating can further add metal or mineral compound in wherein, to reach complementary additional effect and value.Preferably, inorganic silicate frie retardant coating of the present invention more includes zinc, magnesium silicate hydrate (3Mg4SiO 2h 2o), calcium carbonate, how rice photocatalyst or colorant powder.In this, in inorganic silicate frie retardant coating, adding zinc can further provide substrate antirust function; In inorganic silicate frie retardant coating, adding magnesium silicate hydrate or calcium carbonate can make inorganic silicate frie retardant coating of the present invention become the interior paint of indoor decoration wall; In inorganic silicate frie retardant coating, add the function how rice photocatalyst can further provide sterilization, deodorizing.
Preferably, in the time that inorganic solvent is water, water and M 2onSiO 2after effect, can form as M 2onSiO 2mH 2the hydrate of O, wherein water accounts for overall M 2onSiO 2mH 2the content of O hydrate is between 50 weight percent to 70 weight percents.
Preferably, inorganic silicate frie retardant coating of the present invention is water-soluble inorganic silicate frie retardant coating.
Preferably, inorganic silicate frie retardant coating of the present invention is applicable to coating on various large substrates, for example: wall, roof, plank, floor dividing plate, reinforcing bar, furniture, cable etc., so that required fire prevention and flame retardant effect to be provided, the number of times occurring to reducing fire.
The present invention separately provides a kind of preparation method of inorganic silicate fireproof jointing sheath; it comprise by one as the aforementioned inorganic silicate frie retardant coating be applied on a substrate; and solidify the inorganic silicate frie retardant coating on this substrate, so as to form an inorganic silicate fireproof jointing sheath on this substrate.
Preferably, described preparation method can coat inorganic silicate frie retardant coating of the present invention on one substrate in modes such as spraying, roller coating or brushings, and forms this inorganic silicate fireproof jointing sheath after it solidifies.
Preferably, the thickness that this inorganic silicate fireproof jointing sheath is formed on substrate can be between 50 microns (um) to 2 millimeters (mm).
Preferably, inorganic silicate fireproof jointing sheath of the present invention is transparent inorganic silicate fireproof jointing sheath.
According to the present invention; described inorganic silicate frie retardant coating is mainly in air, to see through carburizing reagent silica gel content is increased; relend by the evaporation of free water molecule and become solid silica with Silicagel dehydration; and setting and harden; so as to forming transparent inorganic silicate fireproof jointing sheath, its carburizing reagent formula is as follows:
M 2O·nSiO 2+CO 2+mH 2O→M 2CO 3+nSiO 2·mH 2O
In this, because gas concentration lwevel contained in air is low, make inorganic silicate frie retardant coating carry out the process of carburizing reagent and condensation cure reaction slow, carry out other processing treatment therefore can be conducive to collocation.
Preferably, as the metal oxide (M of inorganic silicate frie retardant coating 2o) be sodium monoxide (Na 2o), that is, the principal constituent of inorganic silicate frie retardant coating is Na 2onSiO 2time, the inorganic silicate fireproof jointing sheath being formed on substrate comprises sodium carbonate (Na 2cO 3) and SiO 2h 2o.
Preferably, as the metal oxide (M of inorganic silicate frie retardant coating 2o) be an oxidation dipotassium (K 2o), that is, the principal constituent of inorganic silicate frie retardant coating is K 2onSiO 2time, the inorganic silicate fireproof jointing sheath being formed on substrate comprises salt of wormwood (K 2cO 3) and SiO 2h 2o.
Preferably, as the metal oxide (M of inorganic silicate frie retardant coating 2o) be oxidation two lithium (Li 2o), that is, the principal constituent of inorganic silicate frie retardant coating is Li 2onSiO 2time, the inorganic silicate fireproof jointing sheath being formed on substrate comprises Quilonum Retard (Li 2cO 3) and SiO 2h 2o.
Implement aspect according to of the present invention one, in the time being formed on inorganic silicate fireproof jointing sheath on substrate and being heated, its crystal water produces aqueous vapor with the dehydration of OH base, and generation air curtain expands after outer crosslinked water glass, potassium silicate or lithium silicate is heated.Described air curtain is made up of multiple white sealed gas chamber; because each sealed gas chamber is all in partial vacuum state; therefore (inorganic silicate fireproof jointing sheath of the present invention can stop oxygen transmission by these sealed gas chambers; avoid combustiblematerials to contact with air), reach whereby good fire prevention and flame retardant effect.
In addition; due to inorganic silicate fireproof jointing sheath of the present invention can instantaneous expansion after being heated the decades of times that is original volume to hundreds of times; therefore heat conducting chain reaction when the air curtain forming more can block fire generation; avoid thermal source to conduct to substrate by inorganic silicate fireproof jointing sheath; even avoid thermal source to conduct to substrate another surface with respect to inorganic silicate fireproof jointing sheath, reach whereby good fire prevention and flame retardant effect.
In sum, the prepared inorganic silicate fireproof jointing sheath of the preparation method of inorganic silicate frie retardant coating of the present invention and inorganic silicate fireproof jointing sheath can have following several advantages:
(1) inorganic silicate frie retardant coating of the present invention is coated on substrate and after solidifying and can be formed an inorganic silicate fireproof jointing sheath, described inorganic silicate fireproof jointing sheath is with 200 ° after temperature more than C heating, just can form the air curtain being formed by the sealed gas chamber of multiple partial vacuums state, therefore can there is good fire prevention and flame retardant effect;
(2) because inorganic silicate frie retardant coating of the present invention is all made up of inorganic substance, do not comprise organic substance, therefore the inorganic silicate fireproof jointing sheath forming can not discharge a large amount of poisonous gass and dense smoke in the time of back-fire relief, therefore can extend escape time and improve survival rate, and then effectively reducing fire the injures and deaths seriousness causing occurs;
(3) because inorganic silicate frie retardant coating of the present invention is all made up of inorganic substance, do not comprise organic substance, therefore can avoid the substrate that is coated with inorganic silicate fireproof jointing sheath to produce mouldy problem;
(4) because inorganic silicate frie retardant coating of the present invention mainly comprises natural inorganic substance, be not added with any organic substance, therefore inorganic silicate fireproof jointing sheath of the present invention does not have aging problem, can significantly promote that it is ageing.
(5) inorganic silicate fireproof jointing sheath energy complete packet of the present invention is overlying on substrate surface, therefore can avoid substrate to be oxidized or the impact such as erosion.
Accompanying drawing explanation
When Fig. 1 is fire prevention and the flame retardant effect of test inorganic silicate fireproof jointing sheath of the present invention, use is formed with the schematic diagram of the opening of the metal substrate closed high temperature stove of inorganic silicate fireproof jointing sheath.
Fig. 2 is that with 200 °, temperature more than C heats the variation in thickness schematic diagram after front and heating to inorganic silicate fireproof jointing sheath of the present invention.
Fig. 3 be the inorganic silicate fireproof jointing sheath of embodiments of the invention 1 after differing temps heating, its fire protection flame retarding test result figure.
Wherein, Reference numeral:
1 substrate
2 inorganic silicate fireproof jointing sheaths
2 ' inorganic silicate fireproof jointing sheath
A High Temperature Furnaces Heating Apparatus
A ' opening
Embodiment
Below, to describe embodiments of the present invention in detail by following specific embodiment, those skilled in the art can understand advantage and effect that the present invention can reach easily via the content of this specification sheets, and under not departing from spirit of the present invention, carry out various modifications and change, to implement or to apply content of the present invention.
1. the making method of inorganic silicate frie retardant coating of the present invention
First, potassium silicate and water are positioned in autoclave, with vapor pressure 5kg/cm 2, temperature is under 140 ° of C, is mixed with a potassium silicate aqueous solution, obtains the inorganic silicate frie retardant coating of the embodiment of the present invention 1 to 4.In this, selected inorganic solvent is water.
In the prepared inorganic silicate frie retardant coating of each embodiment silicon-dioxide and one oxidation dipotassium content, its etc. when potassium silicate (K of weight 2onSiO 2) n value as shown in table 1 below.
Table 1: preparation the embodiment of the present invention 1 to 4 inorganic silicate frie retardant coating in silicon-dioxide with one be oxidized dipotassium content, its etc. the when n value of potassium silicate of weight.
Figure BDA00002659762800051
The present invention separately according to the content of the silicon-dioxide shown in following table 2 and an oxidation dipotassium, its etc. weight ratio, and the talcum powder of 2000mesh is added in potassium silicate aqueous solution, make it be placed in autoclave, with vapor pressure 5kg/cm 2, temperature is under 140 ° of C, is mixed with a potassium silicate aqueous solution, to make respectively the inorganic silicate frie retardant coating of the embodiment of the present invention 5 to 8.The n value of the prepared inorganic silicate frie retardant coating of each embodiment mesosilicic acid potassium is as shown in table 2 below, and the inorganic solvent that the present embodiment uses is also water.In following table 2, content and the talcous addition of silicon-dioxide, an oxidation dipotassium are calculated and are obtained by benchmark with the gross weight of overall inorganic silicate frie retardant coating.
Table 2: preparation the embodiment of the present invention 5 to 8 inorganic silicate frie retardant coating in silicon-dioxide with one be oxidized dipotassium content, its etc. the when n value of potassium silicate of weight
Figure BDA00002659762800061
The present invention separately observes color and the smell of embodiment 1 to 8 prepared inorganic silicate frie retardant coating, shows that through observing inorganic silicate frie retardant coating of the present invention is transparent and without the inorganic silicate frie retardant coating of sharp aroma.
2. the preparation method of inorganic silicate fireproof jointing sheath of the present invention
Inorganic silicate frie retardant coating of the present invention can be applicable to coat on a substrate, and so as to protection, fire prevention and fire-retardant effect are provided, its preparation method is as described below.
First, provide a metal substrate, its material is iron, can be 900 square centimeters for the area of coating, and the thickness of metal substrate is 0.3 centimeter.
Then; prepared inorganic silicate frie retardant coating in aforementioned each embodiment is brushed and coated respectively on different metal substrate with brush; and be statically placed in air and reached 24 hours; carry out carburizing reagent by airborne carbonic acid gas; then carry out dehydration reaction it is solidified, can on this metal substrate, form the inorganic silicate fireproof jointing sheath that a thickness is about 150 microns.
3. the fire-retardant and flameproof effect of test inorganic silicate frie retardant coating of the present invention
Coat fire prevention and the fire retardancy of the inorganic silicate fireproof jointing sheath forming after metal substrate for testing inorganic silicate frie retardant coating of the present invention; as shown in Figure 1; the present invention is placed in the metal substrate 1 of inorganic silicate fireproof jointing sheath that is formed with each embodiment the opening A ' of High Temperature Furnaces Heating Apparatus A; and utilize the opening A ' of this metal substrate 1 closed high temperature stove A, so as to utilizing fire prevention and the fire retardancy of High Temperature Furnaces Heating Apparatus A test inorganic silicate fireproof jointing sheath.
In this test case, its one side (take this face as positive) by the metal substrate that is coated with inorganic silicate fireproof jointing sheath, towards the inside of High Temperature Furnaces Heating Apparatus, is directly heated inorganic silicate fireproof jointing sheath by High Temperature Furnaces Heating Apparatus.In heat-processed, measure respectively the temperature of the another side (back in the back side in aforementioned front) of metal substrate at different heating temperature with infra-red thermometer, to detect fire prevention and the flame retardant effect of inorganic silicate fireproof jointing sheath of each embodiment.In this, measured experimental result is as shown in following table 3 and table 4.
Table 3: after the substrate with the inorganic silicate fireproof jointing sheath of embodiment 1 to 4 heats under differing temps, the substrate surface temperature of another side.
Figure BDA00002659762800071
Table 4: after the substrate with the inorganic silicate fireproof jointing sheath of embodiment 5 to 8 heats under differing temps, the substrate surface temperature of another side.
Figure BDA00002659762800072
Figure BDA00002659762800081
Refer to shown in Fig. 2, it solidify to form in the schematic diagram of a substrate 1 for inorganic silicate fireproof jointing sheath 2 of the present invention.Before with 200 °, temperature more than C does not heat, the thickness of inorganic silicate fireproof jointing sheath 2 of the present invention is about micron grade; When it is with 200 ° after temperature more than C heating, inorganic silicate fireproof jointing sheath 2 ' by the decades of times that is expanded to original volume to hundreds of times, so as to good fire prevention and flame retardant effect is provided.
Confirm through experimental result; after the heat of the inorganic silicate fireproof jointing sheath of various embodiments of the present invention with 200 ° of C; inorganic silicate fireproof jointing sheath surface after expanded by heating is by forming the air curtain being made up of the sealed gas chamber of multiple partial vacuums state, therefore required flameproof effect and flame retardant effect can be provided.
In addition; another by the metal substrate with inorganic silicate fireproof jointing sheath of embodiment 1; be coated with inorganic silicate fireproof jointing sheath (take this face as positive) with gas gun direct heating; and measure the surface temperature of the another side (back in the positive back side) of the uncoated substrate that has inorganic silicate fireproof jointing sheath, to verify fire prevention and the flame retardant effect of inorganic silicate fireproof jointing sheath.
In this test condition; inorganic silicate fireproof jointing sheath is formed at approximately 400 microns of thickness on substrate; it is taken 5 substrates and tests respectively the back temperature that is subject to hot substrate, and calculates the mean value of the back temperature after this 5 group substrate is heated, to obtain the average back temperature of this substrate.
Back temperature test result after the inorganic silicate fireproof jointing sheath of table 5: embodiment 1 heats at different heating time and temperature.
Figure BDA00002659762800082
Figure BDA00002659762800091
Figure BDA00002659762800101
Refer to shown in table 5 and Fig. 3; result via fire line test confirms; in the time that the coated on one side of substrate has inorganic silicate fireproof jointing sheath of the present invention; even if base plate heating is to the high temperature of about 500 ° of C; its average back temperature still can be maintained at 55 ° below C; show that inorganic silicate frie retardant coating of the present invention really can effectively completely cut off thermal source and be subject to the conduction of heat between hot substrate; and provide good flameproof effect; more can effectively avoid substrate because of being heated and by the situation of sooting or destruction, and then the integrity of protective substrate.
Certainly; the present invention also can have other various embodiments; in the situation that not deviating from spirit of the present invention and essence thereof; those of ordinary skill in the art can make according to the present invention various corresponding changes and distortion, but these corresponding changes and distortion all should belong to the protection domain of the claims in the present invention.

Claims (10)

1. an inorganic silicate frie retardant coating, is characterized in that, comprises M 2onSiO 2and an inorganic solvent, wherein n is between 2.8 to 5.5.
2. inorganic silicate frie retardant coating according to claim 1, is characterized in that M 2o is sodium monoxide, an oxidation dipotassium or oxidation two lithiums.
3. inorganic silicate frie retardant coating according to claim 1 and 2, is characterized in that, take the gross weight of overall inorganic silicate frie retardant coating as benchmark, and M 2onSiO 2account for 30 weight percent to 40 weight percents.
4. inorganic silicate frie retardant coating according to claim 3, is characterized in that, this inorganic solvent is water.
5. inorganic silicate frie retardant coating according to claim 4, is characterized in that, more includes a magnesium silicate hydrate.
6. the preparation method of an inorganic silicate fireproof jointing sheath; it is characterized in that; comprise the inorganic silicate frie retardant coating described in any one in a kind of claim 1 to 5 is applied on a substrate; and solidify the inorganic silicate frie retardant coating on this substrate, so as to form an inorganic silicate fireproof jointing sheath on this substrate.
7. preparation method according to claim 6, is characterized in that, the thickness of this inorganic silicate fireproof jointing sheath is between 50 microns to 2 millimeters.
8. according to the preparation method described in claim 6 or 7, it is characterized in that M 2o is sodium monoxide, and this inorganic silicate fireproof jointing sheath comprises sodium carbonate and SiO 2h 2o.
9. according to the preparation method described in claim 6 or 7, it is characterized in that M 2o is an oxidation dipotassium, and this inorganic silicate fireproof jointing sheath comprises salt of wormwood and SiO 2h 2o.
10. according to the preparation method described in claim 6 or 7, it is characterized in that M 2o is oxidation two lithiums, and this inorganic silicate fireproof jointing sheath comprises Quilonum Retard and SiO 2h 2o.
CN201210576751.9A 2012-12-14 2012-12-26 Inorganic silicate fireproof coating and preparation method of inorganic silicate fireproof protective layer Pending CN103865304A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109346229A (en) * 2018-11-29 2019-02-15 广州番禺电缆集团有限公司 A kind of anti-animal bites damage type fire-proof and water-proof flame retardant cable
CN109360685A (en) * 2018-11-29 2019-02-19 广州番禺电缆集团有限公司 A kind of tensile type fire-proof and water-proof flame retardant cable
CN109378121A (en) * 2018-11-29 2019-02-22 广州番禺电缆集团有限公司 A kind of bird repellent type fire-proof and water-proof flame retardant cable
CN109461531A (en) * 2018-11-29 2019-03-12 广州番禺电缆集团有限公司 A kind of intelligent early-warning type fire-proof and water-proof flame retardant cable
CN109545460A (en) * 2018-11-29 2019-03-29 广州番禺电缆集团有限公司 A kind of environment-friendly fireproof water proof fire retardant cable
CN110172263A (en) * 2019-04-19 2019-08-27 明久材料科技(深圳)有限公司 Inorganic mineral coating and preparation method thereof

Citations (2)

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Publication number Priority date Publication date Assignee Title
US4886548A (en) * 1989-04-14 1989-12-12 Core-Guard Industries, Inc. Fireproofing of building materials
CN1219182A (en) * 1996-05-22 1999-06-09 赫彻斯特-特拉丝帕番有限公司 Lithium and potassium copolysilicate barrier coatings

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
US4886548A (en) * 1989-04-14 1989-12-12 Core-Guard Industries, Inc. Fireproofing of building materials
CN1219182A (en) * 1996-05-22 1999-06-09 赫彻斯特-特拉丝帕番有限公司 Lithium and potassium copolysilicate barrier coatings

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109346229A (en) * 2018-11-29 2019-02-15 广州番禺电缆集团有限公司 A kind of anti-animal bites damage type fire-proof and water-proof flame retardant cable
CN109360685A (en) * 2018-11-29 2019-02-19 广州番禺电缆集团有限公司 A kind of tensile type fire-proof and water-proof flame retardant cable
CN109378121A (en) * 2018-11-29 2019-02-22 广州番禺电缆集团有限公司 A kind of bird repellent type fire-proof and water-proof flame retardant cable
CN109461531A (en) * 2018-11-29 2019-03-12 广州番禺电缆集团有限公司 A kind of intelligent early-warning type fire-proof and water-proof flame retardant cable
CN109545460A (en) * 2018-11-29 2019-03-29 广州番禺电缆集团有限公司 A kind of environment-friendly fireproof water proof fire retardant cable
CN110172263A (en) * 2019-04-19 2019-08-27 明久材料科技(深圳)有限公司 Inorganic mineral coating and preparation method thereof

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Application publication date: 20140618