The full-automatic extension bar of waste cracking furnace depression bar, unload lever apparatus
Technical field
The full-automatic extension bar of waste cracking furnace depression bar of the present invention, unload lever apparatus and relate to the automatic extension bar of depression bar of a kind of garbage disposer, unload lever apparatus.
Background technology
At present, the external compression bar mechanism of the matching used hold down gag of waste cracking furnace is generally made up of many depression bars, can connect according to the quantity of depression bar needed for the height of pyrolysis furnace, connection between depression bar and depression bar is to be threaded connection, and loading, unloading depression bar can only be manual operation, loads and unloads depression bar every time, people will climb to the enterprising luggage of furnace roof and unload, labor intensity is relatively big, and loading bar is inefficient, is greatly reduced waste cracking furnace and processes the efficiency of rubbish.
Summary of the invention
It is an object of the invention to avoid the deficiencies in the prior art part, it is provided that can automatically the sending bar, extension bar, depression bar and unload bar of a kind of free of contamination environmental protection, and be easily worked, volume is little, the full-automatic extension bar of waste cracking furnace depression bar that cost is low, unloads lever apparatus.
It is an object of the invention to what following measures reached, the full-automatic extension bar of waste cracking furnace depression bar, unload lever apparatus and include linkage, send the mechanisms such as bar manipulator mechanism, extension bar mechanism and water source, drill pipe rack is by changing bridge assembly, step-by-step system assembly, send bar water vat, sending pole support assembly and base to form, change bridge assembly and be contained on the gear shaft of step-by-step system assembly by key connection, can rotate with gear shaft, pole support assembly is sent to be fixed on base, two are sent bar water vat to be fixed on to send on pole support assembly, and its piston rod is fixed on the guide pillar of drill pipe rack.Bar manipulator mechanism is sent to be fixed on the guide pillar of drill pipe rack by installing rack.Gear shaft one end of step-by-step system assembly is fixed on base by bearing and bearing block, and the other end is connected equipped with changing bridge assembly by key, and base through screws is fixed on the right-hand member of support plate;Described extension bar mechanism is made up of extension bar feeding water vat, extension bar water vat, extension bar rotation water vat and extension bar mechanism installing plate, extension bar mechanism is fixed on extension bar installing plate, extension bar mechanism installing plate is threaded connection the upper end being fixed on 4 pillars, and 4 lower rod end are fixed on support plate;Through hole is had in the middle of support plate, it is fitted with the clamping water vat I that centre is through hole of clamping device, it is fixed on the stove cover plate of waste cracking furnace below by screw, the piston rod of two lifting water vats has the both sides, front and back that the piston rod connecting plate of through hole is fixed on support plate not move by centre, two drive end bearing bracket has the protecgulum connecting plate of through hole to be fixed on the middle clamping water vat lower end for through hole by centre, can move up and down;Depression bar is many, may pass through the endoporus of clamping device, and what original state was fixed on drill pipe rack changes on bridge assembly, drill pipe rack and send bar manipulator mechanism that depression bar is delivered to the lower end of extension bar mechanism, and extension bar mechanism links together depression bar with the lower beam in pyrolysis furnace.
On the basis of the above, the present invention also can do further perfect, set up the water route controlling organization of a set of PLC remote control system, water route controlling organization is Full-automatic control mechanism, and it includes 3 water check valves, 11 two-position four-way electromagnetic switch water valves, 14 double hydraulic control water check valves, 2 3-position 4-way electromagnetic switch water valves, 1 order water valve, 1 bi-bit bi-pass electromagnetic switch water valve, 1 overflow water valve, 2 single fluid-control one-way water valves and pipeline etc..Three branch roads are out divided from water source, article three, branch road respectively concatenates a water check valve, article one, branch road enters pressure bar system, two clamping water vats and two lifting water vats are and are connected in parallel, a two-position four-way electromagnetic switch water valve all it is connected in parallel therebetween, an indirect double hydraulic control water check valve of two clamping water vats and two-position four-way electromagnetic switch water valve before each cylinder.The upper water inlets of two lifting water vats are first connected in parallel, then with the indirect single fluid-control one-way water valve of two-position four-way electromagnetic switch water valve.Lower water inlet is first connected in parallel, then with the indirect single fluid-control one-way water valve of two-position four-way electromagnetic switch water valve, bypass therebetween connects overflow water valve and bi-bit bi-pass electromagnetic switch water valve, for off-load;Article one, branch road enters and send lever system, send bar water vat I, send bar water vat II, send bar manipulator water vat I, send bar manipulator water vat II, step-by-step system stepping water vat and step-by-step system concession water vat to be and be connected in parallel, all connect a two-position four-way electromagnetic switch water valve before each water vat, step-by-step system stepping water vat, send bar manipulator water vat I and send and respectively concatenate a double hydraulic control water check valve between bar manipulator water vat II with two-position four-way electromagnetic switch water valve.Send bar water vat I and send bar water vat II two water inlets of front cylinder before all connect a 3-position 4-way electromagnetic switch water valve, respectively connect two double hydraulic control water check valves therebetween, send bar water vat I and send bar water vat II two water inlets of rear cylinder before respectively connect a two-position four-way electromagnetic switch water valve, respectively connect a double hydraulic control water check valve therebetween;Another branch road enters tie rod system, extension bar water vat and extension bar all connect a two-position four-way electromagnetic switch water valve before rotating water vat, respectively connect a double hydraulic control water check valve therebetween, piston end (the entering water cavity afterwards) bypass of extension bar water vat connects an order water valve, and the P mouth that the outlet of order water valve rotates the two-position four-way electromagnetic switch water valve before water vat with extension bar connects.Connect a two-position four-way electromagnetic switch water valve before the rear cylinder intake-outlet of extension bar feeding water vat, connect a double hydraulic control water check valve therebetween.A 3-position 4-way electromagnetic switch water valve is connect, therebetween two double hydraulic control water check valves of each connection between two pipelines before the front cylinder intake-outlet of extension bar feeding water vat.
Extension bar working procedure: bottomed out by lifting water vat I, II, clamping water vat I, II locking starts;Connect photoswitch, bar step-by-step system stepping water vat is sent to advance, send bar manipulator water vat I, II advances (grabbing bar), send bar water vat I, II advances, depression bar is delivered to extension bar mechanism lower end, 1 advance (entering depression bar head) of extension bar feeding water vat, extension bar water vat advances and locks (promptly depression bar head), send bar manipulator water vat to retreat to unclamp, send bar water vat I, II retreats (reset), 2 advances (depression bar enters front rod aperture place) of extension bar feeding water vat, extension bar rotates water vat and advances, drive depression bar half-twist counterclockwise (entering button), extension bar water vat retreats and unclamps, extension bar rotates water vat and resets, the 1 of extension bar feeding water vat, 2 resets, the step-by-step system stepping water vat of drill pipe rack advances, change bridge and rotate (change bridge and go to depression bar position next time), drill pipe rack step-by-step system step down water vat advance (tooth bar leaves step gear), drill pipe rack step-by-step system stepping water vat resets (tooth bar leaves step gear and returns original position), drill pipe rack step-by-step system step down water vat reset (tooth bar engages with gear again), depression bar clamping water vat II unclamps, lifting water vat I, II is raised to summit, depression bar clamping water vat II locking, depression bar clamping water vat I unclamps, press under lifting water vat.
Unload bar working procedure: by lifting water vat I, II binder to minimum point, clamping water vat 2 locking starts;Connect photoswitch, depression bar clamping water vat II locking, depression bar clamping water vat I unclamps, lifting water vat I, II rising pull-up depression bar, clamping water vat I locking, clamping water vat II unclamps, lifting water vat I, II drops to lowest order, clamping water vat I, II locks, the 1 of extension bar feeding water vat, 2 advances (to depression bar head), extension bar water vat advances and locks (catching depression bar head), extension bar rotates water vat reset and rotates clockwise 90 ° (dropouts), 1 retrogressing (promoting depression bar one step to leaving front bar) of extension bar feeding water vat, drill pipe rack send bar water vat I, the 1 of II, 2 advances, send bar manipulator mechanism water vat I, II advances (grabbing bar), extension bar water vat retreats, unclamp depression bar, 2 of extension bar feeding water vat pull back from depression bar (reset), send bar water vat I, 2 retrogressings (switch rack of depression bar entrance drill pipe rack) of II, bar manipulator mechanism is sent to unclamp, send bar water vat I, the 1 of II, 2 retrogressings (returning original position again), drill pipe rack step-by-step system stepping water vat advances and (prepares extension bar next time, unload bar), step-by-step system concession water vat advances (tooth bar leaves step gear), step-by-step system stepping water vat moves back (tooth bar leaves step gear and returns original position), step-by-step system step down water vat reset (tooth bar engages with gear again).
The present invention can realize automation mechanized operation, reduces labor intensity, is greatly improved garbage treatment efficiency, has clean environment firendly, low price simultaneously.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention structural principle sectional structural map.
Fig. 2 is the top view of the present invention.
Fig. 3 is the principle schematic of the full-automatic water route controlling organization 3 of the present invention.
Fig. 4 is the principle schematic of the semi-automatic water route controlling organization 4 of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
In figure: support plate 1, clamping device 2 clamps water vat I2-1, clamping water vat II2-2 lifts water vat 5, lifting water vat I5-1, lifting water vat II5-2, pillar 6, extension bar mechanism 7, extension bar feeding water vat 7-1, extension bar water vat 7-2, extension bar rotates water vat 7-3, extension bar mechanism installing plate 7-4, depression bar 8, send bar manipulator mechanism 9, send bar manipulator water vat I9-1, send bar manipulator water vat II9-2, drill pipe rack 10, change bridge assembly 101, step-by-step system assembly 102, step-by-step system stepping water vat 102-1, step-by-step system concession water vat 102-2, send bar water vat assembly 103, send bar water vat I103-1, send bar water vat II103-2, send pole support assembly 104, base 11, full-automatic water route controlling organization 3, water check valve 31, two-position four-way electromagnetic switch water valve 32, double hydraulic control water check valve 33, 3-position 4-way electromagnetic switch water valve 34, order water valve 35, bi-bit bi-pass electromagnetic switch water valve 36, overflow water valve 37, single fluid-control one-way water valve 38, pipeline 39, water source 12, semi-automatic water route controlling organization 4, two-position four-way manual reverse of direction water valve 41.
Such as Fig. 1, Fig. 2, Fig. 3, shown in Fig. 4, the full-automatic extension bar of waste cracking furnace depression bar of the embodiment of the present invention, unload lever apparatus, including drill pipe rack 10, send bar manipulator mechanism 9, the mechanisms such as extension bar mechanism 7 and water source 12, drill pipe rack 10 is by changing bridge assembly 101, step-by-step system assembly 102, send bar water vat 103, send pole support assembly 104 and base 11, change bridge assembly 101 and be contained on the gear shaft of step-by-step system assembly 102 by key connection, can rotate with gear shaft, send pole support assembly 104 fixing on the pedestal 11, send bar water vat I103-1 and send bar water vat II103-2 to be separately fixed to send on pole support assembly 104, its piston rod is separately fixed on the guide pillar of drill pipe rack 10.Bar manipulator mechanism 9 is sent to be fixed on the guide pillar of drill pipe rack 10 by installing rack.Gear shaft one end of step-by-step system assembly 102 is fixed on base by bearing and bearing block, and the other end is connected equipped with changing bridge assembly 101 by key.Base 11 is fixed by screws in the right-hand member of support plate 1;Extension bar mechanism 7 is rotated water vat 7-3 and extension bar mechanism installing plate 7-4 formed by extension bar feeding water vat 7-1, extension bar water vat 7-2, extension bar, extension bar mechanism 7 is fixed on extension bar installing plate 7-4, extension bar mechanism installing plate 7-4 is threaded connection the upper end being fixed on 4 pillars 6, and 4 pillar 6 lower ends are fixed on support plate 1;Through hole is had in the middle of support plate 1, it is fitted with the clamping water vat I2-1 that centre is through hole of clamping device 2, it is fixed on the stove cover plate of waste cracking furnace below by screw, the piston rod of lifting water vat I5-1 and lifting water vat II5-2 has the both sides, front and back that the piston rod connecting plate of through hole is fixed on support plate 1 not move by centre, two drive end bearing bracket has the protecgulum connecting plate of through hole to be fixed on the lower end of the middle clamping water vat II2-2 for through hole by centre, can move up and down;Depression bar 8 is many, may pass through the endoporus of clamping device 2 two clamping water vat, what original state was fixed on drill pipe rack 10 changes on bridge assembly 101, drill pipe rack 10 and send 9 depression bars 8 of bar manipulator mechanism to deliver to the lower end of extension bar mechanism 7,7 depression bars of extension bar mechanism 8 couple together with the forward press in pyrolysis furnace.
Fig. 3 is the principle schematic of the full-automatic water route controlling organization 3 of the present invention, full-automatic water route controlling organization 3, including 31,11 two-position four-way electromagnetic switch water valves of 3 water check valves, 33,2 3-position 4-way electromagnetic switch water valves of 32,14 double hydraulic control water check valves 34,1 order 35,1 bi-bit bi-pass electromagnetic switch water valve of water valve, 37,2 single fluid-control one-way water valves 38 of 36,1 overflow water valve and pipeline 39.Three branch roads are out divided from water source, article three, branch road respectively concatenates a water check valve 31, article one, branch road enters pressure bar system, clamping water vat 2-1, clamping water vat 2-2 and lifting water vat 5-1, lifting water vat 5-2 are and are connected in parallel, an indirect double hydraulic control water check valve 33 of a two-position four-way electromagnetic switch water valve 32, clamping water vat 2-1 and clamping water vat 2-2 and two-position four-way electromagnetic switch water valve 32 all it is connected in parallel therebetween before each water vat.The upper water inlet of lifting water vat 5-1 and 5-2 is first connected in parallel, then with the indirect single fluid-control one-way water valve 38 of two-position four-way electromagnetic switch water valve 32.Lower water inlet be first connected in parallel again with an indirect single fluid-control one-way water valve 38 of two-position four-way electromagnetic switch water valve 32, therebetween bypass connect overflow water valve 37 and bi-bit bi-pass electromagnetic switch water valve 36, for off-load;Article one, branch road enters and send lever system, send bar water vat I103-1, send bar water vat II103-2, send bar manipulator water vat I9-1, send bar manipulator water vat II9-2, step-by-step system stepping water vat 102-1 and step-by-step system concession water vat 102-2 to be and be connected in parallel, all connect a two-position four-way electromagnetic switch water valve 32 before each water vat, step-by-step system stepping water vat 102-1, send bar manipulator water vat I9-1 and send and respectively concatenate a double hydraulic control water check valve 33 between bar manipulator water vat II9-2 with two-position four-way electromagnetic switch water valve 32.Send bar water vat I103-1 and send bar water vat II103-2 two water inlets of front water vat before all connect a 3-position 4-way electromagnetic switch water valve 34, respectively connect two double hydraulic control water check valves 33 therebetween, send bar water vat I103-1 and send bar water vat II103-2 two water inlets of rear water vat before respectively connect a two-position four-way electromagnetic switch water valve 32, respectively connect a double hydraulic control water check valve 33 therebetween;Another branch road enters tie rod system, extension bar water vat 7-2 and extension bar all connect a two-position four-way electromagnetic switch water valve 32 before rotating water vat 7-3, respectively connect a double hydraulic control water check valve 33 therebetween, piston end (the entering water cavity afterwards) bypass of extension bar water vat 7-2 connects an order water valve 35, and the P mouth that the outlet of order water valve 35 rotates the first two four-way electromagnetic reversing water valve 32 of water vat 7-3 with extension bar connects.Connect a two-position four-way electromagnetic switch water valve 32 before the rear cylinder intake-outlet of extension bar feeding water vat 7-1, connect a double hydraulic control water check valve 33 therebetween.A 3-position 4-way electromagnetic switch water valve 34 is connect, therebetween two double hydraulic control water check valves 33 of each connection between two pipelines before the front cylinder intake-outlet of extension bar feeding water vat 7-1.
Fig. 4 is the principle schematic of the semi-automatic water route controlling organization 4 of the present invention, the lever system that send of water route controlling organization 4 automatically controls with tie rod system and identical being of water route controlling organization 3, its pressure bar system is Non-follow control, and the two-position four-way electromagnetic switch water valve 32 of water route controlling organization 3 pressure bar system changes two-position four-way manual reverse of direction water valve 41 into.
The operation principle of the embodiment of the present invention is: extension bar working procedure: bottomed out by lifting water vat I5-1 and lifting water vat II5-2, and clamping water vat I2-1, clamping water vat II2-2 locking start;Connect photoswitch, the stepping water vat 102-1 sending bar step-by-step system assembly 102 advances, send bar manipulator water vat I9-1 and send bar manipulator water vat II9-2 to advance (grabbing bar), send bar water vat I103-1 and send 2 advances of bar water vat II103-2, depression bar 8 is delivered to extension bar mechanism 7 lower end, 1 advance (entering depression bar 8 head) of extension bar feeding water vat 7-1, extension bar water vat 7-2 advances and locks (promptly depression bar 8 head), send bar manipulator water vat I9-1 and send bar manipulator water vat II9-2 to retreat, bar manipulator is sent to unclamp, send bar water vat I103-1 and send bar water vat II103-2 to retreat (reset), 2 advances (depression bar 8 enters front rod aperture place) of extension bar feeding water vat 7-1, extension bar rotates water vat 7-3 and advances, drive depression bar 8 half-twist counterclockwise (entering button), extension bar water vat 7-2 retreats, unclamp depression bar 8, extension bar rotates water vat 7-3 and retreats reset, 1 of extension bar feeding water vat 7-1, 2 retreat reset, the step-by-step system stepping water vat 102-1 of drill pipe rack 10 advances, change bridge assembly 101 and rotate (change bridge 101 and go to depression bar 8 position next time), the step-by-step system of drill pipe rack 10 step down water vat 102-2 advance (tooth bar leaves step gear), the step-by-step system stepping water vat 102-1 of drill pipe rack 10 retreats and resets (tooth bar returns original position after leaving step gear), the step-by-step system of drill pipe rack 10 step down water vat 102-2 retreat reset (tooth bar engages with gear again), depression bar clamping water vat II2-2 unclamps, lifting water vat I5-1 and lifting water vat II5-2 is raised to summit, depression bar clamping water vat II2-2 locking, depression bar clamping water vat I2-1 unclamps, press under lifting water vat 5-1 and 5-2.
Unload bar working procedure: by lifting water vat I5-1 and lifting water vat II5-2 binder to minimum point, clamping water vat II2-2 locking starts;Connect photoswitch, depression bar clamping water vat II2-2 locking, depression bar clamping water vat I2-1 unclamps, lifting water vat I5-1 and lifting water vat II5-2 rising pull-up depression bar 8, clamping water vat I2-1 locking, clamping water vat II2-2 unclamps, lifting water vat I5-1 and lifting water vat II5-2 drops to lowest order, clamping water vat I2-1 and clamping water vat II2-2 locking, the 1 of extension bar feeding water vat 7-1, 2 advances (to depression bar 8 head), extension bar water vat 7-2 advances and locks (catching depression bar 8 head), extension bar rotates water vat 7-3 retrogressing reset and rotates clockwise 90 ° (dropouts), 1 of extension bar feeding water vat 7-1 moves back (promoting depression bar 8 one step to leaving front bar), drill pipe rack 10 send bar water vat I103-1 and send the 1 of bar water vat II103-2, 2 advances, send bar manipulator mechanism water vat I9-1 and send bar manipulator mechanism water vat II9-2 to advance (grabbing bar), extension bar water vat 7-2 retreats and unclamps, 2 of extension bar feeding water vat 7-2 pull back from depression bar 8(and reset), send bar water vat I103-1 and send 2 retrogressings (depression bar 8 enter drill pipe rack 10 change bridge assembly 101) of bar water vat II103-2, send bar manipulator mechanism water vat I9-1 and send bar manipulator mechanism water vat II9-2 to retreat, bar manipulator 9 is sent to unclamp, send bar water vat I103-1 and send the 1 of bar water vat II103-2, 2 retrogressings (returning original position again), the step-by-step system stepping water vat 102-1 of drill pipe rack 10 advances and (prepares extension bar next time, unload bar), step-by-step system concession water vat 102-2 advances (tooth bar leaves step gear), step-by-step system stepping water vat 102-1 retreats (tooth bar leaves step gear and returns original position), step-by-step system step down water vat 102-2 retreat reset (tooth bar engages with gear again).