CN103846809A - Water jet flow cutting machine - Google Patents
Water jet flow cutting machine Download PDFInfo
- Publication number
- CN103846809A CN103846809A CN201410077635.1A CN201410077635A CN103846809A CN 103846809 A CN103846809 A CN 103846809A CN 201410077635 A CN201410077635 A CN 201410077635A CN 103846809 A CN103846809 A CN 103846809A
- Authority
- CN
- China
- Prior art keywords
- sand
- water jet
- cutting machine
- hopper
- storage tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 29
- 239000004576 sand Substances 0.000 claims abstract description 29
- 238000003860 storage Methods 0.000 claims abstract description 18
- 244000035744 Hura crepitans Species 0.000 claims abstract description 13
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 239000003082 abrasive agent Substances 0.000 claims description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 239000004411 aluminium Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 230000008719 thickening Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
- B24C1/045—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
- B26F3/004—Severing by means other than cutting; Apparatus therefor by means of a fluid jet
- B26F3/008—Energy dissipating devices therefor, e.g. catchers; Supporting beds therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention provides a water jet flow cutting machine. The water jet flow cutting machine comprises a Y-axis part, a Z-axis fixed seat part, a Z-axis part, a cutting platform, a zinc-plated strip, a button box, a sand box, a grinding material feeding device and a cutting head, wherein a feeding system is composed of the sand box and the grinding material feeding device; the sand box is composed of upper and lower hoppers which are connected together by a flange provided with a sealing ring; the upper hopper is used as a material storage tank and can be used for holding a lot of grinding materials; the storage amount of the grinding materials can be measured by an inductor; the lower hopper is internally provided with a mini-type air cylinder; an air cylinder cap moves up and down to close or open the upper and lower hoppers for communication. The water jet flow cutting machine is provided with a sand conveying system with an amount control device so as to avoid wasting sand stones in a production process and save the production cost.
Description
Technical field
The present invention relates to a kind of water jet cutting machine.
Background technology
After water jet cutting machine occurs, the mankind have obtained rapid progress at some highly difficult manufacture fields, have saved a large amount of manual labor, and have improved cutting processing level.The technology following points feature that the water jet cutting machine of producing at present adopts: the aluminium of Y-axis crossbeam is thin, and shortcoming is yielding; The aluminium section bar that Y-axis crossbeam material selection is common, shortcoming is easily bending; Select round guide to carry out transmission, shortcoming is that linearity is low; Send husky device for can not the amount of carrying out control, shortcoming, for waste is large, strengthens production cost.
Summary of the invention
The present invention is intended to the existing many weak points of water jet cutting machine of producing in the market, water jet cutting machine is optimized, is innovated, and the probability, minimizing maintenance cost, the processing cost that be intended to that the performance of water jet cutting machine is stablized more, enhance productivity, reduction equipment go wrong are saved artificial.
Particularly, water jet cutting machine according to the present invention comprises Y-axis part, Z axis holder part, Z axis part, Cutting platform, zinc-plated, button box, sandbox, grinding material feeding device and cutting head, sandbox and grinding material feeding device form feed system jointly, sandbox is made up of upper and lower two hoppers, both link together by the flange that sealing ring is housed, elevating hopper can fill a large amount of abrasive materials as storage tank, can pass through sensor measurement abrasive material storage, in hopper, there is a minitype cylinder, close or open upper and lower hopper and be communicated with by cylinder cap is up and down.
Preferably, grinding material feeding device comprises sand storage tank, feeding material chamber and impeller, when abrasive material is fallen into after hopper, compressed air in hopper injects the sand storage tank of the grinding material feeding device that is positioned at cutting head top by flexible pipe together with abrasive material, sand in the time starting to cut in sand storage tank is fallen on the impeller in the feeding material chamber of feed appliance below because of gravity, now the stepper motor in feeding material chamber rotates impeller, control rotary speed according to required husky amount and sand is sent in the sand tube being connected with cutting head, under the siphonage of water under high pressure, sand enters cutting head.
Preferably, Y-axis crossbeam adopts aviation aluminium to process, and the thickening of aluminium thickness.
Preferably, select line slideway to carry out transmission.
The present invention adopts super thick Y-axis crossbeam, greatly reduces the deflection of crossbeam, and the crossbeam that adopts aviation aluminium to process is not flexible, has increased the stability of crossbeam, has saved again the cost because of crossbeam bend maintenance.Select line slideway to carry out transmission, improved the linearity of equipment, ensured the precision of equipment.With amount control device send sand system, stopped the waste of sandstone in production process, saved production cost.
Brief description of the drawings
Fig. 1 is the structural representation according to water jet cutting machine of the present invention;
Fig. 2 is according to water jet cutting machine rearview of the present invention;
Fig. 3 is sandbox structural representation;
Fig. 4 is discharging hopper structure schematic diagram;
Fig. 5 is grinding material feeding device structural representation.
Detailed description of the invention
With reference to Fig. 1 and 2, water jet cutting machine according to the present invention comprises Y-axis part 1, Z axis holder part 2, Z axis part 3, Cutting platform 4, zinc-plated 5, button box 6, sandbox 7, grinding material feeding device 8 and cutting head 9.Preferably, Y-axis crossbeam adopts aviation aluminium to process, and the thickening of aluminium thickness, can be the 1.2-1.6 of existing conventional cutting machine Y-axis crossbeam aluminium thickness doubly, for example but to be not restricted to 0.3-1.5cm thick, therefore greatly reduce crossbeam deflection, increased the stability of crossbeam.Preferably, select line slideway to carry out transmission.
The common composition feed system of sandbox 7 and grinding material feeding device 8; As shown in Figure 3, sandbox 7 is made up of upper and lower two hoppers 71,72, both link together by the flange that sealing ring is housed, elevating hopper 71 can fill a large amount of abrasive materials as storage tank, can pass through sensor measurement abrasive material storage, in hopper 72, there is a minitype cylinder 722, close or open upper and lower hopper and be communicated with by cylinder cap 721 is up and down, as shown in Figure 4.
When work, PLC is according to the motion frequency of the flow-control cylinder of required abrasive material, when abrasive material is fallen into after hopper, compressed air in hopper injects the sand storage tank 81 of the grinding material feeding device that is positioned at cutting head top by flexible pipe together with abrasive material, sand in the time starting to cut in sand storage tank is fallen on the impeller 83 in the feeding material chamber 82 of feed appliance below because of gravity, now the stepper motor in feeding material chamber rotates impeller (as shown in Figure 5), controlling rotary speed according to required husky amount sends into sand in the sand tube being connected with cutting head, under the siphonage of water under high pressure, sand enters cutting head.
Claims (5)
1. a water jet cutting machine, comprise Y-axis part (1), Z axis holder part (2), Z axis part (3), Cutting platform (4), zinc-plated (5), button box (6), sandbox (7), grinding material feeding device (8) and cutting head (9), it is characterized in that: sandbox (7) and grinding material feeding device (8) form feed system jointly, sandbox (7) is by upper and lower two hoppers (71, 72) composition, both link together by the flange that sealing ring is housed, elevating hopper (71) can fill a large amount of abrasive materials as storage tank, can pass through sensor measurement abrasive material storage, in hopper (72), there is a minitype cylinder (722), close or open upper and lower hopper and be communicated with by cylinder cap (721) is up and down.
2. water jet cutting machine according to claim 1, it is characterized in that: grinding material feeding device (8) comprises sand storage tank, feeding material chamber and impeller, when abrasive material is fallen into after hopper, compressed air in hopper injects the sand storage tank of the grinding material feeding device that is positioned at cutting head top by flexible pipe together with abrasive material, sand in the time starting to cut in sand storage tank is fallen on the impeller in the feeding material chamber of feed appliance below because of gravity, now the stepper motor in feeding material chamber rotates impeller, controlling rotary speed according to required husky amount sends into sand in the sand tube being connected with cutting head, under the siphonage of water under high pressure, sand enters cutting head.
3. water jet cutting machine according to claim 1 and 2, is characterized in that: Y-axis crossbeam adopts aviation aluminium to process, and the thickening of aluminium thickness.
4. according to the water jet cutting machine described in aforementioned any one claim, it is characterized in that: select line slideway to carry out transmission.
5. a method of utilizing the water jet cutting machine described in aforementioned any one claim to process, it is characterized in that: when work, PLC is according to the motion frequency of the flow-control cylinder of required abrasive material, when abrasive material is fallen into after hopper, compressed air in hopper injects the sand storage tank of the grinding material feeding device that is positioned at cutting head top by flexible pipe together with abrasive material, sand in the time starting to cut in sand storage tank is fallen on the impeller in the feeding material chamber of feed appliance below because of gravity, now the stepper motor in feeding material chamber rotates impeller, controlling rotary speed according to required husky amount sends into sand in the sand tube being connected with cutting head, under the siphonage of water under high pressure, sand enters cutting head.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410077635.1A CN103846809B (en) | 2014-03-05 | 2014-03-05 | Water jet flow cutting machine |
| PCT/CN2014/085686 WO2015131513A1 (en) | 2014-03-05 | 2014-09-01 | Water jet cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410077635.1A CN103846809B (en) | 2014-03-05 | 2014-03-05 | Water jet flow cutting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103846809A true CN103846809A (en) | 2014-06-11 |
| CN103846809B CN103846809B (en) | 2017-01-25 |
Family
ID=50855178
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410077635.1A Active CN103846809B (en) | 2014-03-05 | 2014-03-05 | Water jet flow cutting machine |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN103846809B (en) |
| WO (1) | WO2015131513A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015131513A1 (en) * | 2014-03-05 | 2015-09-11 | 中江机电科技江苏有限公司 | Water jet cutting machine |
| CN105196184A (en) * | 2015-08-21 | 2015-12-30 | 安徽理工大学 | High-pressure water jet cutting device and control method |
| CN106493994A (en) * | 2016-12-09 | 2017-03-15 | 重庆锦沙沣包装有限公司 | Cutting machine for corrugated paper |
| CN108657820A (en) * | 2018-05-05 | 2018-10-16 | 安徽傲宇数控科技有限公司 | A kind of glass plate water jet cutting machine clamping shunting transport device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108556063B (en) * | 2018-05-10 | 2024-02-27 | 沈阳奥拓福科技股份有限公司 | Workpiece movable type fixed beam water cutting machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007130716A (en) * | 2005-11-10 | 2007-05-31 | Hitachi Ltd | Method and device for generating abrasive water jet |
| CN201057528Y (en) * | 2006-05-16 | 2008-05-07 | 河南省有色金属地质勘查总院 | Semi-automatic water knife splitter |
| CN101502951A (en) * | 2009-03-05 | 2009-08-12 | 刘永钦 | Water-jet cutting machine |
| CN101554713A (en) * | 2009-05-26 | 2009-10-14 | 张仕进 | Controlling device of abrasive flow rate of high-pressure water jet cutting machine |
| US20120196516A1 (en) * | 2011-02-02 | 2012-08-02 | Funatsu Akihiro | Abrasive water jet processing machine |
| CN102632465A (en) * | 2012-04-24 | 2012-08-15 | 中江机电科技江苏有限公司 | Sand inlet control mechanism for digital control water jet saw |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4970830A (en) * | 1985-09-20 | 1990-11-20 | Schlick-Roto-Jet Maschinenbau Gmbh | Apparatus for the uniform dosage of granular blasting agents in pneumatical blasting machines |
| CN1099683A (en) * | 1993-09-03 | 1995-03-08 | 汤燮铭 | Ultra-high pressure water jet universal cutting machine |
| JP2748095B2 (en) * | 1994-06-04 | 1998-05-06 | 株式会社アルプスエンジニアリング | Abrasive sprayer |
| KR100843390B1 (en) * | 2007-07-20 | 2008-07-03 | 삼성전기주식회사 | Water jet cutting device |
| CN103567877A (en) * | 2012-08-10 | 2014-02-12 | 胡增荣 | Water jet cutter machining center |
| CN103846809B (en) * | 2014-03-05 | 2017-01-25 | 中江机电科技江苏有限公司 | Water jet flow cutting machine |
-
2014
- 2014-03-05 CN CN201410077635.1A patent/CN103846809B/en active Active
- 2014-09-01 WO PCT/CN2014/085686 patent/WO2015131513A1/en active Application Filing
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007130716A (en) * | 2005-11-10 | 2007-05-31 | Hitachi Ltd | Method and device for generating abrasive water jet |
| CN201057528Y (en) * | 2006-05-16 | 2008-05-07 | 河南省有色金属地质勘查总院 | Semi-automatic water knife splitter |
| CN101502951A (en) * | 2009-03-05 | 2009-08-12 | 刘永钦 | Water-jet cutting machine |
| CN101554713A (en) * | 2009-05-26 | 2009-10-14 | 张仕进 | Controlling device of abrasive flow rate of high-pressure water jet cutting machine |
| US20120196516A1 (en) * | 2011-02-02 | 2012-08-02 | Funatsu Akihiro | Abrasive water jet processing machine |
| CN102632465A (en) * | 2012-04-24 | 2012-08-15 | 中江机电科技江苏有限公司 | Sand inlet control mechanism for digital control water jet saw |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015131513A1 (en) * | 2014-03-05 | 2015-09-11 | 中江机电科技江苏有限公司 | Water jet cutting machine |
| CN105196184A (en) * | 2015-08-21 | 2015-12-30 | 安徽理工大学 | High-pressure water jet cutting device and control method |
| CN106493994A (en) * | 2016-12-09 | 2017-03-15 | 重庆锦沙沣包装有限公司 | Cutting machine for corrugated paper |
| CN108657820A (en) * | 2018-05-05 | 2018-10-16 | 安徽傲宇数控科技有限公司 | A kind of glass plate water jet cutting machine clamping shunting transport device |
| CN108657820B (en) * | 2018-05-05 | 2019-08-16 | 安徽傲宇数控科技有限公司 | A kind of glass plate water jet cutting machine clamping shunting transport device |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2015131513A1 (en) | 2015-09-11 |
| CN103846809B (en) | 2017-01-25 |
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Legal Events
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Song Jingru Inventor after: Gu Juping Inventor after: Ma Linlin Inventor after: Yi Longfang Inventor after: Zhang Chao Inventor after: Wang Dan Inventor after: Jin Hui Inventor before: Song Minru Inventor before: Gu Juping Inventor before: Ma Linlin Inventor before: Yi Longfang Inventor before: Zhang Chao Inventor before: Wang Dan Inventor before: Jin Hui |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: SONG MINRU GU JUPING MA LINLIN YI LONGFANG ZHANG CHAO WANG DAN JIN HUI TO: SONG JINGRU GU JUPING MA LINLIN YI LONGFANG ZHANG CHAO WANG DAN JIN HUI |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20220811 Address after: No.52, Linyin Road, Nantong Economic and Technological Development Zone, Jiangsu Province, 226000 Patentee after: SUMAITE INTELLIGENT TECHNOLOGY (JIANGSU) Co.,Ltd. Address before: 226000 Xichang Town Industrial Concentration Zone, Haian County, Nantong City, Jiangsu Province Patentee before: ZJMECH TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221026 Address after: 226621 Jiangsu Nantong Haian County West Town Industrial Concentration Area Patentee after: ZJMECH TECHNOLOGY Co.,Ltd. Patentee after: SUMAITE INTELLIGENT TECHNOLOGY (JIANGSU) Co.,Ltd. Address before: No.52, Linyin Road, Nantong Economic and Technological Development Zone, Jiangsu Province, 226000 Patentee before: SUMAITE INTELLIGENT TECHNOLOGY (JIANGSU) Co.,Ltd. |