CN103839395A - Wireless temperature measurement device capable of supplying power by using environmental afterheat - Google Patents
Wireless temperature measurement device capable of supplying power by using environmental afterheat Download PDFInfo
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- CN103839395A CN103839395A CN201410111693.1A CN201410111693A CN103839395A CN 103839395 A CN103839395 A CN 103839395A CN 201410111693 A CN201410111693 A CN 201410111693A CN 103839395 A CN103839395 A CN 103839395A
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- temperature measurement
- semiconductor chilling
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Abstract
The invention discloses a wireless temperature measurement module capable of supplying power by using environmental afterheat. The wireless temperature measurement module comprises a thermoelectric assembly, wherein a semiconductor chilling plate is arranged at the top of the thermoelectric assembly; a control circuit board and a heat radiation sheet are arranged at the top of the semiconductor chilling plate; the thermoelectric assembly is connected with the control circuit board by a thermoelectric assembly output lead wire; a shell is arranged on the upper part of the thermoelectric assembly; the semiconductor chilling plate, the control circuit board and the heat radiation sheet are packaged in a cavity formed between the shell and the thermoelectric assembly; the control circuit board is connected with a temperature sensor arranged outside the shell by a lead wire hole. According to the wireless temperature measurement module, the thermoelectric assembly, the semiconductor chilling plate and the control circuit board are reasonably combined, the afterheat temperature of the environment is used as an energy source and an external power supply or a battery does not need to be used for supplying the power in the process of measuring the temperature, so that the wireless temperature measurement module is convenient to mount and detach and the operation of the normal process is not influenced; the wireless temperature measurement module can be used for an industrial environment with a high temperature, and has the energy-saving, environment-friendly, and maintenance-free effects.
Description
Technical field
The present invention relates to a kind of wireless temperature measuring equipment, especially a kind of wireless temperature measurement mechanism that utilizes the power supply of environment waste heat.
Background technology
Current wireless temperature measuring device or the power supply mode of instrument mainly contain external power source, powered battery or self-energizing power supply.
It is wireless temperature measuring device or instrument power supply that external power source mode connects external power source by wire, this mode exists the problem of laying, dismounting and the maintenance inconvenience of service cable, in some commercial Application environment, even can have influence on normal process operation, in the time that point for measuring temperature quantity is more, this problem is especially outstanding.
Though adopt battery powered wireless temperature measuring device or device to have easy installation and removal, be easy to expansion, be suitable for the feature that multi-point temperature measurement uses compared with system, but be subject to the restriction of common batteries serviceability temperature, they are not suitable for long-time near work some industry spot at the higher environment of temperature, this class temperature measuring equipment or instrument must regularly be changed battery simultaneously, and the application that these defects make this class temperature measuring equipment or instrument close in some environment temperature high field is restricted.
Self-energizing mode mainly contains to be utilized electromagnetic induction principle to get energy and utilizes circumstance of temperature difference to get two kinds of energy.The wireless temperature measuring device or the instrument that utilize electromagnetic induction principle to get energy near AC magnetic field are applicable to the thermometric near AC power, and its usable range is subject to certain limitation.Circumstance of temperature difference is got and can mainly be utilized at present semiconductor thermoelectric sheet to carry out the conversion of heat energy-electric energy, and its advantage is that cost is low, and volume is little, and output voltage is larger.But also there is fatal defect, even if the temperature in its hot junction of used time can not be too high, generally can not exceed 60 ℃, otherwise will cause semiconductor thermoelectric sheet to damage.Therefore utilize semiconductor thermoelectric sheet to realize to get can wireless temperature measuring device or the application of instrument be very restricted, this wireless temperature measuring device cannot from temperature higher than the equipment of its usable range get can, or use under higher temperature environment.
Summary of the invention
The object of the invention is: a kind of wireless temperature measurement mechanism that utilizes the power supply of environment waste heat is provided, it can convert environment waste heat to electric energy for wireless temperature measurement mechanism, solve the problem that wireless temperature measuring device or instrument adopt external power source, powered battery or the power supply of based semiconductor thermoelectricity sheet self-energizing to exist, to overcome the deficiencies in the prior art.
The present invention is achieved in that the wireless temperature measurement module that utilizes the power supply of environment waste heat, comprise thermoelectric components, top at thermoelectric components is provided with semiconductor chilling plate, be provided with control circuit board and heat radiator at the top of semiconductor chilling plate, the hot junction of semiconductor chilling plate contacts with the end face of thermoelectric components, and the cold junction of semiconductor chilling plate contacts with control circuit board and heat radiator; Thermoelectric components is connected with control circuit board by thermoelectric components output lead; Top at thermoelectric components is provided with shell, and semiconductor chilling plate, control circuit board and heat radiator are all encapsulated in the cavity forming between shell and thermoelectric components; Top at shell is provided with wire guide, and control circuit board is connected with the temperature sensor being arranged on outside shell by wire guide.
Madial wall at shell is provided with thermofin.
The composition of control circuit board comprises Power Management Unit, temperature survey and collecting unit and wireless transmit/receive units; Power Management Unit is connected with collecting unit and wireless transmit/receive units with thermoelectric components output lead, temperature survey respectively, and temperature survey is connected with collecting unit and wireless transmit/receive units.
Power Management Unit comprises boost converter and mu balanced circuit, reception comes from the electric energy of thermoelectric components, one of 4 kinds of fixed voltages (2.35V, 3.3V, 4.1V or 5V) can be outwards provided, and be temperature survey and collecting unit, and wireless transmit/receive units provide electric energy.
The effect of temperature survey and collecting unit is, comprises signal conditioning circuit and single-chip microcomputer, realizes signal condition, acquisition and processing function.Temperature sensor signal is nursed one's health to the voltage signal that meets Acquisition Circuit input range by signal conditioning circuit, after AD conversion, sends into single-chip microcomputer, and the digital temperature signal after conversion is delivered to wireless transmit/receive units by single-chip microcomputer.
Wireless transmit/receive units is realized the ZigBee signal that the digital temperature signal that single-chip microcomputer is sent is modulated into regulation and is sent to wireless interface receiving end.
Described thermoelectric components comprises hot side metal plate, above hot side metal plate, is provided with thermopair, and the working end of thermopair is welded on hot side metal plate and forms solder joint, after all thermopair series connection, is connected with control circuit board by thermoelectric components output lead; Above thermopair, be provided with cold side metal plate, between hot side metal plate and cold side metal plate, be filled with heat insulation support layer.
Owing to having adopted technique scheme, compared with prior art, the present invention is by the reasonable combination of thermoelectric components, semiconductor chilling plate and control circuit board, utilize the waste heat supply temperature of environment as energy source, in the time carrying out temperature survey, do not need external power source or powered battery, therefore the installation of this temperature wireless measurement module, convenient disassembly, do not affect normal process operation, can be used for the industrial environment that temperature is higher, and energy-conserving and environment-protective, non-maintaining.The present invention is simple in structure, with low cost, and result of use is good.
Accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present invention;
The structural representation that accompanying drawing 2 is thermoelectric components of the present invention;
The annexation figure that accompanying drawing 3 is control circuit board of the present invention;
Accompanying drawing 4 is principle of work block diagram of the present invention.
Embodiment
Embodiments of the invention: utilize environment waste heat power supply wireless temperature measurement mechanism structure as shown in Figure 1, comprise thermoelectric components 1, be provided with semiconductor chilling plate 2 at the top of thermoelectric components 1, be provided with control circuit board 6 and heat radiator 7 at the top of semiconductor chilling plate 2, the hot junction of semiconductor chilling plate 2 contacts with the end face of thermoelectric components 1, and the cold junction of semiconductor chilling plate 2 contacts with control circuit board 6 and heat radiator 7; Thermoelectric components 1 is connected with control circuit board 6 by thermoelectric components output lead 3; Be provided with shell 4 on the top of thermoelectric components 1, between thermoelectric components 1 and shell 4, be connected by bolt 9; Semiconductor chilling plate 2, control circuit board 6 and heat radiator 7 are all encapsulated in the cavity of composition between shell 4 and thermoelectric components 1, and are provided with thermofin 8 between the madial wall of shell 4 and the gap of said modules; Be provided with wire guide 5 at the top of shell 4, be arranged on the sensor conductor of the temperature sensor 15 outside shell 4 through shell 4, realize and being connected with control circuit board 6.
The composition of control circuit board 6 as shown in Figure 3, comprises Power Management Unit 6-1, temperature survey and collecting unit 6-2 and wireless transmit/receive units 6-3; Power Management Unit 6-1 is connected with collecting unit 6-2 and wireless transmit/receive units 6-3 with thermoelectric components output lead 3, temperature survey respectively, and temperature survey is connected with collecting unit 6-2 and wireless transmit/receive units 6-3.
The structure of thermoelectric components 1 as shown in Figure 2, comprise hot side metal plate 10, above hot side metal plate 10, be provided with 12 K type thermopairs 12, the working end of each K type thermopair 12 is welded on hot side metal plate 10 and forms solder joint 11, after all K type thermopair 12 series connection, is connected with control circuit board 6 by thermoelectric components output lead 3; Above K type thermopair 12, be provided with cold side metal plate 13, between hot side metal plate 10 and cold side metal plate 13, be filled with heat insulation support layer 14.Hot side metal plate 10 and cold side metal plate 13 all adopt the good material of thermal conductivity, need insulation between cold side metal plate 13 and the cold junction of K type thermopair; Using hot side metal plate 10 to be close to has surplus heat on available equipment.
In the present embodiment, temperature sensor 15 can adopt occasionally thermal resistance etc. of thermoelectricity.
The present invention utilizes thermoelectric components collect surrounding environment heat energy and be converted to electric energy, by the Power Management Unit 6-1 of control circuit board 6, the small electric energy of described small energy collection unit output is boosted and voltage stabilizing again, for measurement and collecting unit and wireless transmit/receive units 6-2 power supply, measure with collecting unit 6-2 and comprise signal conditioning circuit and single-chip microcomputer, be responsible for receiving temperature sensor signal, after signal condition, after delivering to A/D convertor circuit, obtain corresponding digital temperature signal by single-chip microcomputer acquisition and processing, the digital temperature signal after conversion is delivered to wireless transmit/receive units 6-3 by single-chip microcomputer, the digital temperature signal that wireless transmit/receive units 6-3 obtains after adopting ZigBee wireless communication protocol that measurement is processed with collecting unit 6-2 is sent to receiving end.
In control circuit board 6, each unit all can be assembled by mode well known in the art by the commercially available product with corresponding function, to realize above-mentioned functions.
Claims (4)
1. one kind is utilized the wireless temperature measurement mechanism of environment waste heat power supply, comprise thermoelectric components (1), it is characterized in that: be provided with semiconductor chilling plate (2) at the top of thermoelectric components (1), be provided with control circuit board (6) and heat radiator (7) at the top of semiconductor chilling plate (2), the hot junction of semiconductor chilling plate (2) contacts with the end face of thermoelectric components (1), and the cold junction of semiconductor chilling plate (2) contacts with control circuit board (6) and heat radiator (7); Thermoelectric components (1) is connected with control circuit board (6) by thermoelectric components output lead (3); Be provided with shell (4) on the top of thermoelectric components (1), semiconductor chilling plate (2), control circuit board (6) and heat radiator (7) are all encapsulated in the cavity of composition between shell (4) and thermoelectric components (1); Be provided with wire guide (5) at the top of shell (4), control circuit board (6) is connected by the wire guide temperature sensor (15) outer with being arranged on shell (4).
2. the wireless temperature measurement mechanism that utilizes the power supply of environment waste heat according to claim 1, is characterized in that: be provided with thermofin (8) at the madial wall of shell (4).
3. the wireless temperature measurement mechanism that utilizes the power supply of environment waste heat according to claim 1, is characterized in that: the composition of control circuit board (6) comprises Power Management Unit (6-1), temperature survey and collecting unit (6-2) and wireless transmit/receive units (6-3); Power Management Unit (6-1) is connected with collecting unit (6-2) and wireless transmit/receive units (6-3) with thermoelectric components output lead (3), temperature survey respectively, and temperature survey is connected with collecting unit (6-2) and wireless transmit/receive units (6-3).
4. the wireless temperature measurement mechanism that utilizes the power supply of environment waste heat according to claim 1, it is characterized in that: described thermoelectric components (1) comprises hot side metal plate (10), be provided with thermopair (12) in the top of hot side metal plate (10), the working end of thermopair (12) is welded on hot side metal plate (10) and goes up and form solder joint (11), after all thermopair (12) series connection, is connected with control circuit board (6) by thermoelectric components output lead (3); Be provided with cold side metal plate (13) in the top of thermopair (12), between hot side metal plate (10) and cold side metal plate (13), be filled with heat insulation support layer (14).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108778914A (en) * | 2016-03-14 | 2018-11-09 | 卡特彼勒公司 | Track pin communication system and method |
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CN201803800U (en) * | 2010-08-31 | 2011-04-20 | 中南大学 | Industrial wireless temperature measurement device |
CN102263196A (en) * | 2011-07-21 | 2011-11-30 | 华南理工大学 | Semiconductor thermoelectric power generation component |
CN203216617U (en) * | 2012-11-02 | 2013-09-25 | 上海电机学院 | Energy self-sufficient temperature monitoring system |
CN203443676U (en) * | 2013-09-18 | 2014-02-19 | 国家电网公司 | Wireless temperature sensor capable of supplying power by utilizing temperature difference |
CN203759857U (en) * | 2014-03-25 | 2014-08-06 | 贵州大学 | Wireless temperature measuring device for power supply by using environment waste heat |
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2014
- 2014-03-25 CN CN201410111693.1A patent/CN103839395A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2001326394A (en) * | 2000-05-12 | 2001-11-22 | Tokyo Gas Co Ltd | Thermoelectric power-generating element module comprising electric insulating film |
CN201697724U (en) * | 2010-06-11 | 2011-01-05 | 上海电机学院 | Temperature monitoring module of running equipment |
CN201803800U (en) * | 2010-08-31 | 2011-04-20 | 中南大学 | Industrial wireless temperature measurement device |
CN102263196A (en) * | 2011-07-21 | 2011-11-30 | 华南理工大学 | Semiconductor thermoelectric power generation component |
CN203216617U (en) * | 2012-11-02 | 2013-09-25 | 上海电机学院 | Energy self-sufficient temperature monitoring system |
CN203443676U (en) * | 2013-09-18 | 2014-02-19 | 国家电网公司 | Wireless temperature sensor capable of supplying power by utilizing temperature difference |
CN203759857U (en) * | 2014-03-25 | 2014-08-06 | 贵州大学 | Wireless temperature measuring device for power supply by using environment waste heat |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108778914A (en) * | 2016-03-14 | 2018-11-09 | 卡特彼勒公司 | Track pin communication system and method |
US11060988B2 (en) | 2016-03-14 | 2021-07-13 | Caterpillar Inc. | Track pin communication system and method |
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