CN103831864B - A kind of door pocket processing method and device - Google Patents
A kind of door pocket processing method and device Download PDFInfo
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- CN103831864B CN103831864B CN201410060372.3A CN201410060372A CN103831864B CN 103831864 B CN103831864 B CN 103831864B CN 201410060372 A CN201410060372 A CN 201410060372A CN 103831864 B CN103831864 B CN 103831864B
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Abstract
The present invention relates to a kind of door pocket processing method, comprise the following steps: door pocket is added labor and materials and carried to discharging opening direction from charging aperture by main transmission conveying mechanism; Add at door pocket in the course of conveying of labor and materials and first by the first processing group, side processing is carried out to door pocket processing material, then by the second processing group, front processing is carried out to door pocket processing material; Or, add at door pocket in the course of conveying of labor and materials and first by the second processing group, front processing carried out to door pocket processing material, then by the first processing group, side processing is carried out to door pocket processing material; The present invention is reduced to recruitment 2 people, saves labour and reaches more than 60%; Shorten processing process, the processing of traditional multiple devices is reduced to an equipment processing, improves labor productivity, reduce labor strength, saved process costs.
Description
Technical field
The present invention relates to a kind of door pocket processing method and device.
Background technology
Traditional PVC door pocket (hereinafter referred to as door pocket) production and processing technology flow process is: the polishing-glue spraying plastic uptake-packaging of pit saw blanking-door pocket corner model-door pocket side opening L wire casing-door pocket front enabling shelves groove-door pocket side, door pocket front door shelves trough rim is dispatched from the factory.
Wherein: door pocket corner model generally completes on transfer interpreter or other simple machines.Send into door pocket by feeding work and add labor and materials, after door pocket corner model, piled by splicing work splicing code, proceed to next process.
Door pocket side opening L wire casing is implemented mostly on carpenter's deep cutting.Door pocket is added labor and materials tight note deep cutting table top by feeding work and side postive stop baffle pushes deep cutting, and splicing work coordinates feeding work door pocket to be added labor and materials tight note deep cutting table top and side postive stop baffle pull-out deep cutting, and then code heap, proceeds to next process.This operation is manual operations completely, and not only labor strength is large, and labor productivity is lower; And door pocket adds labor and materials and can not ensure completely to be close to deep cutting table top and side postive stop baffle, therefore crudy can not ensure completely.
Door pocket front enabling shelves groove has two kinds of methods substantially: one is processed on carpenter's vertical milling machine or carpenter's slotting; Another kind carves on engraving machine.On carpenter's vertical milling machine or carpenter's slotting, process is: door pocket is added labor and materials tight note carpenter vertical milling machine or carpenter's slotting table top and side postive stop baffle and pushes carpenter's vertical milling machine or carpenter's slotting by feeding work, door pocket is added labor and materials tight note carpenter vertical milling machine or carpenter's slotting table top and side postive stop baffle and pulls out carpenter's vertical milling machine or carpenter's slotting by splicing work cooperation feeding work, then code heap, proceeds to next process.This operation is also manual operations completely, and not only labor strength is large, and labor productivity is lower; And door pocket adds labor and materials and can not ensure to be close to carpenter's vertical milling machine or carpenter's slotting table top and side postive stop baffle completely, therefore crudy can not ensure completely.Engraving machine is carved door pocket front door shelves groove, at 100-150mm door pocket, labor and materials are added for width, because force of suction cup, sucker table top have dust or door pocket to add the factor impacts such as labor and materials flexural deformation, in process, door pocket adds labor and materials and is subjected to displacement, and crudy can not be guaranteed completely.Next is on engraving machine, carve door pocket front door shelves groove, and not only production efficiency is lower, and is waste one's talent on a petty job.The polishing of door pocket side, door pocket front door shelves trough rim is completely by manually completing.
We can see traditional door pocket moulding process not only recruitment is many, productivity ratio is lower thus, quality must not obtain and ensure, and in whole process operator add that labor and materials contact completely all the time with door pocket, the cutter of operative employee's both hands and process equipment or saw blade distance very near, therefore there is very serious safety problem, in fact be also like this, operative employee's both hands weigh wounded, damage, scratch, point the fatal accident such as to disable and often occur.
Summary of the invention
The object of this invention is to provide a kind of door pocket processing method and device, solve the above-mentioned problems in the prior art.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of door pocket processing method, comprises the following steps:
Step 1: door pocket is added labor and materials and carried to discharging opening direction from charging aperture by main transmission conveying mechanism;
Step 2: add at door pocket in the course of conveying of labor and materials and first carry out side processing by the first processing group to door pocket processing material, then carries out front processing by the second processing group to door pocket processing material;
Or, add at door pocket in the course of conveying of labor and materials and first by the second processing group, front processing carried out to door pocket processing material, then by the first processing group, side processing is carried out to door pocket processing material;
The concrete steps of described side processing are:
Step 1.1: corner model process is carried out to door pocket processing material by the first processing group;
Step 1.2: the process of L wire casing is opened to door pocket processing material by the first processing group;
Step 1.3: side polishing is carried out to door pocket processing material by the first processing group;
The concrete steps of described front processing are:
Step 2.1: door pocket front door shelves groove slot treatment is carried out to door pocket processing material by the second processing group;
Step 2.2: the door shelves trough rim polishing of door pocket front is carried out to door pocket processing material by the second processing group.
Further, described second processing group is provided with two organisation of workings successively, described first processing group is provided with three organisation of workings successively, described organisation of working comprises the motor connected successively, Lower shaft sleeve, executive component, Upper shaft sleeve, axial pressing plate and holding screw, the executive component of three organisation of workings of described first processing group is followed successively by corner model cutter from charging aperture towards discharging opening direction, open L wire casing cutter and side polishing wheel, the executive component of two organisation of workings of described second processing group is followed successively by a shelves groove cutter and trough rim polishing wheel from charging aperture towards discharging opening direction.
A kind of door pocket processing unit (plant), comprise frame, main transmission conveying mechanism, the first processing group and the second processing group, described main transmission conveying mechanism, the first processing group and the second processing group are all arranged in described frame;
Described second processing group is provided with two organisation of workings successively, described first processing group is provided with three organisation of workings successively, described organisation of working comprises the motor, Lower shaft sleeve, executive component, Upper shaft sleeve, axial pressing plate and the holding screw that connect successively, the executive component of three organisation of workings of described first processing group is followed successively by corner model cutter from charging aperture towards discharging opening direction, opens L wire casing cutter and side polishing wheel, and the executive component of two organisation of workings of described second processing group is followed successively by a shelves groove cutter and trough rim polishing wheel from charging aperture towards discharging opening direction.
Described main transmission conveying mechanism comprises sprocket wheel, upper pressure wheel support, conveying motor and conveyer belt, the dovetail groove slide block of described upper pressure wheel support is connected with described frame, described dovetail groove slide block is connected with the adjusting handle be arranged in described frame by worm and gear, described upper pressure wheel support is provided with and organizes upper pressure wheel more, described many group upper pressure wheels form horizontal rolling surface A, described conveyer belt forms horizontal feed plane B by described sprocket wheel, and described horizontal feed plane B is positioned at below described horizontal rolling surface A.
Described frame is also provided with discharging opening table top and charging aperture table top.
Further, described conveyer belt is crawler type chain, and described crawler type chain is coated with non-metal elastomers.
Further, described non-metal elastomers is elastomeric material or silica gel material.
Further, described first processing group is positioned at described second processing group near charging aperture side.
Further, described first processing group is positioned at described second processing group near discharging opening side.
The invention has the beneficial effects as follows: 1, be reduced to recruitment 2 people, save labour and reach more than 60%.2, processing process is shortened.The processing of traditional multiple devices is reduced to an equipment processing, improves labor productivity, reduce labor strength.Save process costs.3, substantially realize process automation, ensure that crudy.4, the both hands of operative employee are away from the cutter of all organisation of workings or saw blade, eliminate potential safety hazard.5, operation is more simple and convenient.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of door pocket processing unit (plant) of the present invention;
Fig. 2 is the structural representation of the organisation of working of a kind of door pocket processing unit (plant) of the present invention.
In accompanying drawing, the list of parts representated by each label is as follows:
1, upper pressure wheel, 2, upper pressure wheel support, 3, worm and gear, 4, adjusting handle, 5, frame, 6, charging aperture table top, 7, conveyer belt, the 8, first processing group, 9, organisation of working, the 10, second processing group, 11, sprocket wheel, 12, discharging opening table top, 13, charging aperture, 14, discharging opening, 21, motor, 22, Lower shaft sleeve, 23, executive component, 24, Upper shaft sleeve, 25, axial pressing plate, 26, holding screw.
Detailed description of the invention
Be described principle of the present invention and feature below in conjunction with accompanying drawing, example, only for explaining the present invention, is not intended to limit scope of the present invention.
A kind of door pocket processing method, comprises the following steps:
Step 1: door pocket is added labor and materials and carried to discharging opening direction from charging aperture by main transmission conveying mechanism;
Step 2: add at door pocket in the course of conveying of labor and materials and first carry out side processing by the first processing group to door pocket processing material, then carries out front processing by the second processing group to door pocket processing material;
Or, add at door pocket in the course of conveying of labor and materials and first by the second processing group, front processing carried out to door pocket processing material, then by the first processing group, side processing is carried out to door pocket processing material;
The concrete steps of described side processing are:
Step 1.1: corner model process is carried out to door pocket processing material by the first processing group;
Step 1.2: the process of L wire casing is opened to door pocket processing material by the first processing group;
Step 1.3: side polishing is carried out to door pocket processing material by the first processing group;
The concrete steps of described front processing are:
Step 2.1: door pocket front door shelves groove slot treatment is carried out to door pocket processing material by the second processing group;
Step 2.2: the door shelves trough rim polishing of door pocket front is carried out to door pocket processing material by the second processing group.
Described second processing group is provided with two organisation of workings successively, described first processing group is provided with three organisation of workings successively, described organisation of working comprises the motor, Lower shaft sleeve, executive component, Upper shaft sleeve, axial pressing plate and the holding screw that connect successively, the executive component of three organisation of workings of described first processing group is followed successively by corner model cutter from charging aperture towards discharging opening direction, opens L wire casing cutter and side polishing wheel, and the executive component of two organisation of workings of described second processing group is followed successively by a shelves groove cutter and trough rim polishing wheel from charging aperture towards discharging opening direction.
As shown in Figure 1, a kind of door pocket processing unit (plant), comprises frame 5, main transmission conveying mechanism, the first processing group 8 and the second processing group 10, and described main transmission conveying mechanism, the first processing group 8 and the second processing group 10 are all arranged in described frame;
Described second processing group 10 is provided with two organisation of workings 9 successively, described first processing group is provided with three organisation of workings 9 successively, as shown in Figure 2, described organisation of working 9 comprises the motor 21 connected successively, Lower shaft sleeve 22, executive component 23, Upper shaft sleeve 24, axial pressing plate 25 and holding screw 26, the executive component of three organisation of workings of described first processing group 8 is followed successively by corner model cutter from charging aperture 13 towards discharging opening 14 direction, open L wire casing cutter and side polishing wheel, the executive component of two organisation of workings of described second processing group 10 is followed successively by a shelves groove cutter and trough rim polishing wheel from charging aperture 13 towards discharging opening 14 direction.
Described main transmission conveying mechanism comprises sprocket wheel 11, upper pressure wheel support 2, conveying motor and conveyer belt 7, the dovetail groove slide block of described upper pressure wheel support 2 is connected with described frame 5, the glide direction of upper pressure wheel support 2 is vertical direction, dovetail groove slide block is connected with the adjusting handle 4 be arranged in described frame 5 by worm and gear 3, described upper pressure wheel support 2 is provided with many group upper pressure wheels 1, described many group upper pressure wheels 1 form horizontal rolling surface A, described conveyer belt 7 forms horizontal feed plane B by described sprocket wheel 11, described horizontal feed plane B is positioned at below described horizontal rolling surface A.Described frame 5 is also provided with discharging opening table top 12 and charging aperture table top 6.
Preferably, described conveyer belt 7 is crawler type chain, and described crawler type chain is coated with non-metal elastomers.Described non-metal elastomers is elastomeric material or silica gel material.
Described first processing group 8 is positioned at described second processing group 10 near charging aperture 13 side.In other embodiments, described first processing group 8 can also be positioned at described second processing group 10 near discharging opening 14 side.
During work, door pocket adds labor and materials and (is made up of horizontal plane and vertical plane from charging aperture table top 6, horizontal plane bears load, vertical plane plays the role of positioning) on be admitted to conveyer belt 7, upper pressure wheel 1 adds labor and materials door pocket and is firmly pressed on conveyer belt 7, door pocket adds labor and materials and is transported on discharging opening table top 12 with the motion of conveyer belt 7, thus completes the automatic transport task that door pocket adds labor and materials, and door pocket adds labor and materials and complete operation by each organisation of working 9 successively in automatic transport process.The high and low position of upper pressure wheel 1, is regulated by adjusting handle 4.Adjusting handle 4 drives the dovetail groove slide block be arranged on upper pressure wheel support 5 by worm and gear 3, upper pressure wheel support 5 is moved up and down, realizes the adjustment to upper pressure wheel 1 high and low position, to meet the compression task door pocket of different-thickness being added to labor and materials.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. a door pocket processing method, is characterized in that, comprises the following steps:
Step 1: door pocket is added labor and materials and carried to discharging opening direction from charging aperture by main transmission conveying mechanism;
Step 2: add at door pocket in the course of conveying of labor and materials and first carry out side processing by the first processing group to door pocket processing material, then carries out front processing by the second processing group to door pocket processing material;
Or, add at door pocket in the course of conveying of labor and materials and first by the second processing group, front processing carried out to door pocket processing material, then by the first processing group, side processing is carried out to door pocket processing material;
The concrete steps of described side processing are:
Step 1.1: corner model process is carried out to door pocket processing material by the first processing group;
Step 1.2: the process of L wire casing is opened to door pocket processing material by the first processing group;
Step 1.3: side polishing is carried out to door pocket processing material by the first processing group;
The concrete steps of described front processing are:
Step 2.1: door pocket front door shelves groove slot treatment is carried out to door pocket processing material by the second processing group;
Step 2.2: the door shelves trough rim polishing of door pocket front is carried out to door pocket processing material by the second processing group.
2. according to a kind of door pocket processing method according to claim 1, it is characterized in that, described second processing group is provided with two organisation of workings successively, described first processing group is provided with three organisation of workings successively, described organisation of working comprises the motor connected successively, Lower shaft sleeve, executive component, Upper shaft sleeve, axial pressing plate and holding screw, the executive component of three organisation of workings of described first processing group is followed successively by corner model cutter from charging aperture towards discharging opening direction, open L wire casing cutter and side polishing wheel, the executive component of two organisation of workings of described second processing group is followed successively by a shelves groove cutter and trough rim polishing wheel from charging aperture towards discharging opening direction.
3. a door pocket processing unit (plant), is characterized in that, comprises frame, main transmission conveying mechanism, the first processing group and the second processing group, and described main transmission conveying mechanism, the first processing group and the second processing group are all arranged in described frame;
Described second processing group is provided with two organisation of workings successively, described first processing group is provided with three organisation of workings successively, described organisation of working comprises the motor, Lower shaft sleeve, executive component, Upper shaft sleeve, axial pressing plate and the holding screw that connect successively, the executive component of three organisation of workings of described first processing group is followed successively by corner model cutter from charging aperture towards discharging opening direction, opens L wire casing cutter and side polishing wheel, and the executive component of two organisation of workings of described second processing group is followed successively by a shelves groove cutter and trough rim polishing wheel from charging aperture towards discharging opening direction;
Described main transmission conveying mechanism comprises sprocket wheel, upper pressure wheel support, conveying motor and conveyer belt, the dovetail groove slide block of described upper pressure wheel support is connected with described frame, described dovetail groove slide block is connected with the adjusting handle be arranged in described frame by worm and gear, described upper pressure wheel support is provided with and organizes upper pressure wheel more, described many group upper pressure wheels form horizontal rolling surface A, described conveyer belt forms horizontal feed plane B by described sprocket wheel, and described horizontal feed plane B is positioned at below described horizontal rolling surface A;
Described frame is also provided with discharging opening table top and charging aperture table top.
4. a kind of door pocket processing unit (plant) according to claim 3, is characterized in that, described conveyer belt is crawler type chain, and described crawler type chain is coated with non-metal elastomers.
5. a kind of door pocket processing unit (plant) according to claim 4, is characterized in that, described non-metal elastomers is elastomeric material or silica gel material.
6., according to the arbitrary described a kind of door pocket processing unit (plant) of claim 3 to 5, it is characterized in that, described first processing group is positioned at described second processing group near charging aperture side.
7., according to the arbitrary described a kind of door pocket processing unit (plant) of claim 3 to 5, it is characterized in that, described first processing group is positioned at described second processing group near discharging opening side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410060372.3A CN103831864B (en) | 2014-02-21 | 2014-02-21 | A kind of door pocket processing method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410060372.3A CN103831864B (en) | 2014-02-21 | 2014-02-21 | A kind of door pocket processing method and device |
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| CN103831864A CN103831864A (en) | 2014-06-04 |
| CN103831864B true CN103831864B (en) | 2015-12-30 |
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| CN201410060372.3A Expired - Fee Related CN103831864B (en) | 2014-02-21 | 2014-02-21 | A kind of door pocket processing method and device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1445428A (en) * | 2003-04-25 | 2003-10-01 | 马庆元 | Finished door covering |
| CN101298820A (en) * | 2008-06-25 | 2008-11-05 | 骆正任 | Optimizing allocation quick fix general-purpose door pocket as well as manufacturing method thereof |
| EP2246165A2 (en) * | 2009-04-27 | 2010-11-03 | BIESSE S.p.A. | Working machine for wood or similar materials |
| CN102950630A (en) * | 2011-08-23 | 2013-03-06 | 吴江市金丰木门厂 | Notching device for door pocket of wooden door |
| CN203680460U (en) * | 2014-02-21 | 2014-07-02 | 李启仁 | Door pocket machining device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10278008A (en) * | 1997-04-07 | 1998-10-20 | Shiyouda Tekko Kk | Method and device for manufacturing frame member |
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2014
- 2014-02-21 CN CN201410060372.3A patent/CN103831864B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1445428A (en) * | 2003-04-25 | 2003-10-01 | 马庆元 | Finished door covering |
| CN101298820A (en) * | 2008-06-25 | 2008-11-05 | 骆正任 | Optimizing allocation quick fix general-purpose door pocket as well as manufacturing method thereof |
| EP2246165A2 (en) * | 2009-04-27 | 2010-11-03 | BIESSE S.p.A. | Working machine for wood or similar materials |
| CN102950630A (en) * | 2011-08-23 | 2013-03-06 | 吴江市金丰木门厂 | Notching device for door pocket of wooden door |
| CN203680460U (en) * | 2014-02-21 | 2014-07-02 | 李启仁 | Door pocket machining device |
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| CN103831864A (en) | 2014-06-04 |
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Granted publication date: 20151230 |