CN103821079A - Combined box girder sea-crossing bridge and construction method thereof - Google Patents

Combined box girder sea-crossing bridge and construction method thereof Download PDF

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CN103821079A
CN103821079A CN201410094374.4A CN201410094374A CN103821079A CN 103821079 A CN103821079 A CN 103821079A CN 201410094374 A CN201410094374 A CN 201410094374A CN 103821079 A CN103821079 A CN 103821079A
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combined box
bridge
ultra
high performance
box beam
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CN103821079B (en
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李立峰
周聪
侯立超
侯嘉庆
裴必达
吴文朋
胡思聪
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Hunan University
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Hunan University
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Abstract

The invention discloses a combined box girder sea-crossing bridge and a construction method thereof. The sea-crossing bridge comprises bridge piers and combined box girders supported by the bridge piers; each combined box girder is defined by a high-strength concrete top slab, a superhigh performance concrete bottom plate and a pair of superhigh performance concrete webs; internal and external prestress steel beams are arranged in each combined box girder along the longitudinal direction of the bridge; the combined box girder sea-crossing bridge is simple in structure and good in durability. The construction method comprises the following steps of S1, performing construction of pier foundations, bearing platforms and the bridge piers and precasting channel girders; S2, pouring the high-strength concrete top slab to form one section of combined box girder, and tensioning the internal and external prestress steel beams in the combined box girder; S3, hoisting the combined box girder onto a temporary support; S4, mounting permanent supports and casting adjacent sections of wet jointing seams in situ; S5, demolishing the temporary supports and finishing the system conversion; S6, tensioning internal prestress steel beams in adjacent sections of wet joining seams to form a multi-section continuous girder structure; S7, finishing the bridge surface paving and accessory facility construction. The construction method is simple in process and portable and fast in construction.

Description

A kind of combined box beam bridge spanning the sea and construction method thereof
Technical field
The present invention relates to bridge technology, relate in particular to a kind of combined box beam bridge spanning the sea and construction method thereof.
Background technology
The majority that the non-navigable of present bridge spanning the sea adopts is prestressed concrete box girder, steel-mixed compound beam and steel case beam scheme.As Construction of Hangzhou Bay Cross-sea Bridge offshore approach span adopts 70m prestressed concrete continuous beam scheme, Coastal Area access bridge adopts 50m prestressed concrete continuous beam scheme; The marine non-navigable in Transbay Bridge, Qingdao adopts 60m prestressed concrete continuous beam scheme; Donghai Bridge adopts 70m prestressed concrete continuous beam scheme; Zhuhai and Macao bridge non-navigable in port adopts 120m steel purlin composite continuous beam bridge and the continuous steel of 85m-mixed compound beam scheme.And these schemes all exist problems.
Prestressed concrete box-beam bridge is a kind of bridge construction form being most widely used at present.But engineering practice for a long time and application present situation reflect that prestressed concrete box-beam bridge exists a lot of inferior positions.First, dead load has accounted for the more than 80% of total internal force to the internal force of controlling cross section generation, larger across footpath, this ratio is also just larger, even likely reach 90% left and right, this has restricted the span ability of bridge greatly, is subject to the restriction of offshore lifting ability simultaneously, lifting tonnage is unsuitable excessive, and therefore prestressed concrete box-beam bridge is generally not too large across footpath.The problem of bringing is like this: basic quantity increases, and then causes, set a roof beam in place often, the set a roof beam in place series of problems such as long in time limit large to water currents; Simultaneously due to the little feature of conventional concrete tensile strength, in order to strengthen as much as possible across footpath, the mode of increasing section size and panel thickness that conventionally adopts Large Span Bridges improves its rigidity of section to meet structure stress requirement, this has not only increased the deadweight of case beam and construction costs, has also increased difficulty of construction simultaneously; In addition, concrete web is due to stressed complexity and construct some reasons in processing, construction, all can there is diagonal crack in major part, this diagonal crack not only can cause the reduction of bridge construction Rigidity and strength, also can accelerate the corrosion of reinforcing bar, the reinforcing bar of corrosion can cause the expansion of volume, thereby make concrete cracking, particularly under this weakly alkaline environment in ocean, to further destroy concrete stress performance, reduce the durability of material and the supporting capacity of structure, have influence on the attractive in appearance and application life of bridge.
If bridge spanning the sea adopts steel work or steel-mixed combining structure, it can have increase by a relatively large margin compared with prestressed concrete continuous beam bridge really across footpath, but seawater is alkalescent, steel and concrete structure are had to stronger corrosiveness, steel are in the poor durability of marine environment, and later maintenance expense is high.And high containing steel structure bridge cost, if the non-navigable of bridge spanning the sea adopts steel work bridge type, its economy is by poor.
At present, there are some large-span concrete box girder bridges to adopt main spans middle part to adopt the modes such as Performance of High-Performance Lightweight Aggregate Concretes (as the main span Norway Manfred Stohl Ma Qiao that is 301m) and main span middle part employing steel case beam (as the main span New Chongqing Shibanpo Yangtze River Bridge that is 330m) to improve its span ability, also there are the methods such as the web vertical of employing presstressed reinforcing steel to reduce box beam risk, although these methods have certain effect, but these schematic designs and work progress are comparatively complicated, the problem of box beam does not obtain essence solution yet simultaneously.
In addition, the domestic bridge type that also has scholar to propose to be referred to as prestressing force ultrahigh-performance concrete continuous box girder bridge, the main feature of this bridge type is that full-bridge all adopts ultra-high performance concrete material, but this kind of bridge type also exists problems.First, this bridge type is crossed and thinly can not be arranged rope in too much body due to panel thickness, and therefore external prestressing tendon is more, and because external tendon is exposed to poor durability in air, the maintenance problem of bringing thus and later stage drag-line are changed problem, expense is all larger; And because full-bridge adopts ultra-high performance concrete, all plates are sheet-type structure, the deadweight of whole bridge reduces significantly compared with ordinary concrete box girder bridge, bring thus under Vehicle Load girder stress amplitude excessive, the fatigue problem of bringing is thus worth going into seriously, permanent stressed unfavorable to girder; Because girder adopts sheet-type structure, bending resistance and the torsional rigidity in its cross section are less, and torsion and the distortion effect that therefore more diaphragm must be set resist girder, also can bring thus external prestressing layout and turn to difficult problem; In addition, because plate is crossed the stretch-draw place local stress problem that transfinites in thin brought prestressed stretch-draw process and is also merited attention.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, provide a kind of simple in structure, endurance quality good, be applicable to greatly across footpath, the combined box beam bridge spanning the sea that has a extensive future, and technological process is simple, easy construction, fast, combined box beam bridge spanning the sea construction method rapidly.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of combined box beam bridge spanning the sea, the combined box beam that comprises bridge pier and supported by bridge pier, described combined box beam is surrounded by high-strength concrete top board, ultra-high performance concrete base plate and a pair of ultra-high performance concrete web, in described combined box beam, is longitudinally furnished with external prestressing steel bundle and prestressing with bond steel bundle along bridge.
Further improvement as technique scheme:
Described ultra-high performance concrete base plate and a pair of ultra-high performance concrete web integral prefabricated become grooved girder construction.
Described ultra-high performance concrete web top is provided with the draw-in groove for being connected with high-strength concrete top board, and described draw-in groove has many along bridge longitudinal arrangement.
Described bridge spanning the sea be 90m~120m across footpath.
Described bridge spanning the sea is that freely-supported becomes continuous bridge type.
Described ultra-high performance concrete base plate thickness is 15~20cm, and the thickness of ultra-high performance concrete web is 16~22cm, and the thickness of described high-strength concrete top board is 26~30cm, and in described combined box beam, every 15~20m arranges 1 road diaphragm.
A construction method for combined box beam bridge spanning the sea described above, comprises the following steps:
S1: carry out at the scene the construction of pile foundation, cushion cap and bridge pier, at precasting yard, ultra-high performance concrete web and ultra-high performance concrete base plate are prefabricated into trough girder simultaneously;
S2: build high-strength concrete top board and form one across combined box beam on trough girder, or prefabricated high-strength concrete top board is connected to form to one across combined box beam, the external and prestressing with bond steel bundle in simultaneous tension combined box beam by wet seam and trough girder;
S3: temporary support is installed on bridge pier, by combined box beam integral hoisting to temporary support;
S4: permanent bearing is installed, cast-in-place adjacent across wet seam;
S5: until adjacent reach 90% across wet joint concrete intensity after, remove temporary support, complete system transform;
S6: across wet seam crossing stretch-draw prestressing with bond steel bundle, form continuous beam on many supports structure adjacent;
S7: complete deck paving and ancillary facility construction.
Further improvement as technique scheme:
In the time of prefabricated described trough girder, water and build up the structure with draw-in groove at ultra-high performance concrete web end face, described draw-in groove has many along bridge longitudinal arrangement.
Described ultra-high performance concrete base plate and ultra-high performance concrete web are made up of the ultra-high performance concrete of bending and tensile strength 20MPa~40MPa, compressive strength 200MPa~300MPa.
Described ultra-high performance concrete base plate and ultra-high performance concrete web are built and are formed by RPC, very-high performance fibre reinforced concrete, slip casting fibrous concrete, closely knit arrangement of reinforcement composite material or engineering latex composite material.
Compared with prior art, the invention has the advantages that:
Combined box beam bridge spanning the sea of the present invention, adopt the combined box beam being surrounded by high-strength concrete top board, ultra-high performance concrete base plate and a pair of ultra-high performance concrete web, ultra-high performance concrete base plate and a pair of ultra-high performance concrete web can guarantee that combined box beam has enough intensity, and thickness demand is low, can significantly alleviate the deadweight of combined box beam, thereby effectively promote the span ability of combined box beam, and strengthen its anti-seismic performance; Because combined box beam is from heavy and light, large across footpath, therefore can significantly reduce bridge pier quantity, reduce construction costs, and reduce the impact on ocean current; Due to the high compactness of ultra-high performance concrete, its anticorrosive durability index that waits all has a distinct increment compared with ordinary concrete, weakly alkaline environment that can fine adaptation ocean, and overall durability can be remarkable; Ultra-high performance concrete base plate and ultra-high performance concrete web can be resisted the tensile stress that may occur in Large Span Bridges, greatly improve the durability of Offshore Bridges structure, reduce the cracking risk of case beam, make the present invention have enough guarantees aspect strick precaution box beam; Combined box beam bridge spanning the sea of the present invention is simple in structure, deadweight is light, easy construction, can effectively to reduce cracking risk, endurance quality that concrete box girder exists good, applicable to Large Span Bridges, particularly the construction of the non-navigable of bridge spanning the sea, has broad application prospects.
Combined box beam bridge spanning the sea construction method of the present invention, at precasting yard, ultra-high performance concrete web and ultra-high performance concrete base plate are prefabricated into trough girder, high-strength concrete top board can be cast-in-place, also can be prefabricated, thereby greatly shorten the time of bridge construction, its technological process is simple, low to construction equipment demand, has guaranteed construction feasibility of the present invention; And easy construction, quick, rapidly, for guaranteeing the duration, to improve efficiency of construction significant.
Accompanying drawing explanation
Fig. 1 is the structural representation of combined box beam bridge spanning the sea of the present invention.
Fig. 2 is the A-A cutaway view Amplified image of Fig. 1.
Fig. 3 is the B-B cutaway view Amplified image of Fig. 1.
Fig. 4 is the C-C cutaway view Amplified image of Fig. 3.
Fig. 5 is the schematic flow sheet of combined box beam bridge spanning the sea construction method of the present invention.
Fig. 6 is the structural representation of combined box beam bridge spanning the sea construction method of the present invention while proceeding to S3 step.
Fig. 7 is the structural representation of combined box beam bridge spanning the sea construction method of the present invention while proceeding to S4 step.
Fig. 8 is the structural representation of combined box beam bridge spanning the sea construction method of the present invention while proceeding to S6 step.
Fig. 9 is the structural representation of combined box beam bridge spanning the sea construction method of the present invention while proceeding to S7 step.
In figure, each label represents:
1, bridge pier; 2, combined box beam; 21, high-strength concrete top board; 22, ultra-high performance concrete base plate; 23, ultra-high performance concrete web; 231, draw-in groove; 24, external prestressing steel bundle; 25, diaphragm; 26, prestressing with bond steel bundle; 3, pile foundation; 4, cushion cap; 5, adjacent across wet seam.
The specific embodiment
Fig. 1 to Fig. 4 shows a kind of combined box beam bridge spanning the sea embodiment of the present invention, the combined box beam 2 that this bridge spanning the sea comprises bridge pier 1 and supported by bridge pier 1, bridge pier 1 bottom is supported by cushion cap 4 and pile foundation 3, combined box beam 2 is surrounded by high-strength concrete top board 21, ultra-high performance concrete base plate 22 and a pair of ultra-high performance concrete web 23, and combined box beam 2 is interior is longitudinally furnished with external prestressing steel bundle 24 and prestressing with bond steel bundle 26 along bridge.Combined box beam bridge spanning the sea of the present invention, adopt the combined box beam 2 being surrounded by high-strength concrete top board 21, ultra-high performance concrete base plate 22 and a pair of ultra-high performance concrete web 23, ultra-high performance concrete base plate 22 and a pair of ultra-high performance concrete web 23 can guarantee that combined box beam 2 has enough intensity, and thickness demand is low, can significantly alleviate the deadweight of combined box beam 2, thereby effectively promote the span ability of combined box beam 2, and strengthen its anti-seismic performance; Because combined box beam 2 is from heavy and light, large across footpath, therefore can significantly reduce bridge pier 1 quantity, reduce construction costs, and reduce the impact on ocean current; Due to the high compactness of ultra-high performance concrete, its anticorrosive durability index that waits all has a distinct increment compared with ordinary concrete, weakly alkaline environment that can fine adaptation ocean, and overall durability can be remarkable; Ultra-high performance concrete base plate 22 and ultra-high performance concrete web 23 can be resisted the tensile stress that may occur in Large Span Bridges, greatly improve the durability of Offshore Bridges structure, reduce the cracking risk of case beam, make the present invention have enough guarantees aspect strick precaution box beam; Combined box beam bridge spanning the sea of the present invention is simple in structure, deadweight is light, easy construction, can effectively to reduce cracking risk, endurance quality that concrete box girder exists good, applicable to Large Span Bridges, particularly the construction of the non-navigable of bridge spanning the sea, has broad application prospects.
In the present embodiment, ultra-high performance concrete base plate 22 and a pair of ultra-high performance concrete web 23 integral prefabricated become grooved girder construction, constructability, can improve efficiency of construction greatly.Ultra-high performance concrete web 23 tops are provided with the draw-in groove 231 for being connected with high-strength concrete top board 21, draw-in groove 231 has many along bridge longitudinal arrangement, draw-in groove 231 can strengthen the collaborative work of web and top board, makes 2 one-tenth of combined box beams as a whole jointly to resist External Force Acting.
Further, bridge spanning the sea be 90m~120m across footpath, bridge spanning the sea is that freely-supported becomes continuous bridge type.Described ultra-high performance concrete base plate 22 thickness are 15~20cm, the thickness of ultra-high performance concrete web 23 is 16~22cm, the thickness of high-strength concrete top board 21 is 26~30cm, the interior every 15~20m of combined box beam 2 arranges 1 road diaphragm 25, the layout density of diaphragm 25 is suitable, can reduce torsional deflection and the distortion distortion of case beam, and not affect the installation of prestressed strand.In the present embodiment, ultra-high performance concrete base plate 22 thickness are 15cm, and the thickness of ultra-high performance concrete web 23 is 20cm, and the thickness at high-strength concrete top board 21 bridge shaft centre line places is 30cm, and interior every 15 meters of combined box beam 2 arranges 1 road diaphragm 25.
Fig. 5 to Fig. 9 shows a kind of combined box beam bridge spanning the sea construction method embodiment of the present invention, below in conjunction with the combined box beam bridge spanning the sea in above-described embodiment, combined box beam bridge spanning the sea construction method of the present invention is described further.
The combined box beam bridge spanning the sea construction method of the present embodiment comprises the following steps:
S1: carry out at the scene the construction of pile foundation 3, cushion cap 4 and bridge pier 1, at precasting yard, ultra-high performance concrete web 23 and ultra-high performance concrete base plate 22 are prefabricated into trough girder simultaneously;
S2: build high-strength concrete top board 21 and form one across combined box beam 2 on trough girder, or prefabricated high-strength concrete top board 21 is connected to form to one across combined box beam 2, the external prestressing steel bundle 24 in simultaneous tension combined box beam 2 and prestressing with bond steel bundle 26 by wet seam and trough girder;
S3: on bridge pier 1, temporary support is installed, by combined box beam 2 integral hoistings to temporary support;
S4: permanent bearing is installed, cast-in-place adjacent across wet seam 5;
S5: until adjacent reach 90% across wet seam 5 concrete strengths after, remove temporary support, complete system transform;
S6: across wet seam 5 place's stretch-draw prestressing with bond steel bundles, form continuous beam on many supports structure adjacent;
S7: complete deck paving and ancillary facility construction.
Combined box beam bridge spanning the sea construction method of the present invention, at precasting yard, ultra-high performance concrete web 23 and ultra-high performance concrete base plate 22 are prefabricated into trough girder, high-strength concrete top board 21 can be cast-in-place, also can be prefabricated, thereby greatly shorten the time of bridge construction, its technological process is simple, low to construction equipment demand, has guaranteed construction feasibility of the present invention; And easy construction, quick, rapidly, for guaranteeing the duration, to improve efficiency of construction significant.
In the present embodiment, in the time of prefabricated trough girder, water and build up the structure with draw-in groove 231 at ultra-high performance concrete web 23 end faces, draw-in groove 231 has many along bridge longitudinal arrangement, makes to have higher bonding strength between ultra-high performance concrete web 23 and high-strength concrete top board 21.
In the present embodiment, ultra-high performance concrete base plate 22 and ultra-high performance concrete web 23 are made up of the ultra-high performance concrete of bending and tensile strength 20MPa~40MPa, compressive strength 200MPa~300MPa.
In the present embodiment, ultra-high performance concrete base plate 22 and ultra-high performance concrete web 23 are built and are formed by RPC or very-high performance fibre reinforced concrete or slip casting fibrous concrete or closely knit arrangement of reinforcement composite material or engineering latex composite material, and the present embodiment is selected RPC.
Although the present invention discloses as above with preferred embodiment, but not in order to limit the present invention.Any those of ordinary skill in the art, in the situation that not departing from technical solution of the present invention scope, can utilize the technology contents of above-mentioned announcement to make many possible variations and modification to technical solution of the present invention, or be revised as the equivalent embodiment of equivalent variations.Therefore, every content that does not depart from technical solution of the present invention,, all should drop in the scope of technical solution of the present invention protection any simple modification made for any of the above embodiments, equivalent variations and modification according to the technology of the present invention essence.

Claims (10)

1. a combined box beam bridge spanning the sea, comprise bridge pier (1) and the combined box beam (2) by bridge pier (1) supporting, it is characterized in that: described combined box beam (2) is surrounded by high-strength concrete top board (21), ultra-high performance concrete base plate (22) and a pair of ultra-high performance concrete web (23), in described combined box beam (2), be longitudinally furnished with prestressing with bond steel bundle (26) and external prestressing steel bundle (24) along bridge.
2. combined box beam bridge spanning the sea according to claim 1, is characterized in that: described ultra-high performance concrete base plate (22) and a pair of ultra-high performance concrete web (23) integral prefabricated become grooved girder construction.
3. combined box beam bridge spanning the sea according to claim 1 and 2, it is characterized in that: described ultra-high performance concrete web (23) top is provided with the draw-in groove (231) for being connected with high-strength concrete top board (21), and described draw-in groove (231) has many along bridge longitudinal arrangement.
4. combined box beam bridge spanning the sea according to claim 1 and 2, is characterized in that: described bridge spanning the sea be 90m~120m across footpath.
5. combined box beam bridge spanning the sea according to claim 1 and 2, is characterized in that: described bridge spanning the sea is that freely-supported becomes continuous bridge type.
6. combined box beam bridge spanning the sea according to claim 1 and 2, it is characterized in that: described ultra-high performance concrete base plate (22) thickness is 15~20cm, the thickness of ultra-high performance concrete web (23) is 16~22cm, the thickness of described high-strength concrete top board (21) is 26~30cm, and in described combined box beam (2), every 15~20m arranges 1 road diaphragm (25).
7. a construction method for combined box beam bridge spanning the sea as described in any one in claim 1 to 6, is characterized in that: comprise the following steps:
S1: carry out at the scene the construction of pile foundation (3), cushion cap (4) and bridge pier (1), at precasting yard, ultra-high performance concrete web (23) and ultra-high performance concrete base plate (22) are prefabricated into trough girder simultaneously;
S2: build high-strength concrete top board (21) and form one across combined box beam (2) on trough girder, or prefabricated high-strength concrete top board (21) is connected to form to one across combined box beam (2) by wet seam and trough girder, the external prestressing steel bundle (24) in simultaneous tension combined box beam (2) and prestressing with bond steel bundle (26);
S3: at the upper temporary support of installing of bridge pier (1), by combined box beam (2) integral hoisting to temporary support;
S4: permanent bearing is installed, cast-in-place adjacent across wet seam (5);
S5: until adjacent reach 90% across wet seam (5) concrete strength after, remove temporary support, complete system transform;
S6: locate stretch-draw prestressing with bond steel bundle adjacent across wet seam (5), form continuous beam on many supports structure;
S7: complete deck paving and ancillary facility construction.
8. construction method according to claim 7, is characterized in that: in the time of prefabricated described trough girder, water and build up the have draw-in groove structure of (231) at ultra-high performance concrete web (23) end face, described draw-in groove (231) has many along bridge longitudinal arrangement.
9. construction method according to claim 7, is characterized in that: described ultra-high performance concrete base plate (22) and ultra-high performance concrete web (23) are made up of the ultra-high performance concrete of bending and tensile strength 20MPa~40MPa, compressive strength 200MPa~300MPa.
10. according to the construction method described in any one in claim 7 to 9, it is characterized in that: described ultra-high performance concrete base plate (22) and ultra-high performance concrete web (23) are built and formed by RPC, very-high performance fibre reinforced concrete, slip casting fibrous concrete, closely knit arrangement of reinforcement composite material or engineering latex composite material.
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