CN103817526A - Material storing mechanism of saw band quenching line - Google Patents
Material storing mechanism of saw band quenching line Download PDFInfo
- Publication number
- CN103817526A CN103817526A CN201410086718.7A CN201410086718A CN103817526A CN 103817526 A CN103817526 A CN 103817526A CN 201410086718 A CN201410086718 A CN 201410086718A CN 103817526 A CN103817526 A CN 103817526A
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- Prior art keywords
- workbench
- quenching line
- material storage
- storage mechanism
- saw
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- 230000007246 mechanism Effects 0.000 title claims abstract description 25
- 238000010791 quenching Methods 0.000 title claims abstract description 24
- 230000000171 quenching effect Effects 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 title claims abstract description 21
- 238000003466 welding Methods 0.000 claims abstract description 30
- 230000033001 locomotion Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000012856 packing Methods 0.000 abstract 1
- 238000004804 winding Methods 0.000 abstract 1
- 238000007664 blowing Methods 0.000 description 13
- 238000005498 polishing Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D65/00—Making tools for sawing machines or sawing devices for use in cutting any kind of material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Sawing (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a material storing mechanism of a saw band quenching line. The invention aims at solving the problem of material storing during welding of saw bands without shutting down of the continuous quenching line. The material storing mechanism of the saw band quenching line comprises a worktable, a first feeding platform arranged on the front part of the worktable and a second feeding platform arranged on the rear part of the worktable; the worktable is provided with a welding device, a grinding device, a fixing wheel for winding and packing the saw bands and at least one sliding wheel; the grinding device is arranged between the welding device and the second feeding platform, and the fixing wheel is located at the rear side of the second feeding platform; the worktable is also provided with a rail arranged along the length direction of the worktable, and the sliding wheel can reciprocate left and right along the rail driven by a driving device. According to the material storing mechanism, the material storing is full and safe, the welding is convenient, and the feeding is ordered, and can be finished with enough time before welding the head and tail ends of the saw bands.
Description
Technical field
The present invention relates to a kind of saw belt quenching line material storage mechanism.
Background technology
Quenching line jig as illustrated in fig. 1 and 2 in the past, discharge mechanism left end is jig, right-hand member is glowing furnace (not providing in figure), saw band is after blowing platform 21 blowings, directly enter the glowing furnace of right-hand member, when saw band is during in blowing end, reserve in advance sufficiently long saw band, become S type to be deposited on storing platform 25, prepare to weld with new saw band.Take out new saw band from blowing platform, its top and the end by the complete saw band of feeding are welded.After having welded, carry out saw band reconditioning, afterwards, just carry out quenching process.
When a dish saw band blowing is during in terminal, need reserve sufficiently long saw band for the welding of new saw band, on whole storing platform, the saw band of all piling up S type to put, the saw band that becomes S type to stack, easily ejects storing platform, falls to ground, often cause the product defectses such as bottom scuffing, when operation, the more loaded down with trivial details crown that easily causes is damaged and collapses the defects such as tooth.
Owing to being continuous quenching system, saw band is entered stove and need be kept even speed to enter stove, and when welding saw band welding two ends need keep the stable of relative resting position, otherwise will cause the weld defects such as not prison welding, after welding, also need the surface of welding to polish to remove surperficial oxide skin, welding slag and surface residue etc.So carry out again welding and the polishing work end to end of two saw bands after saw band is during in blowing end, reserve in advance sufficiently long saw band.
Summary of the invention
Do not shut down in order to solve continuous quenching line, storing problem when saw band welding, the present invention aims to provide a kind of saw belt quenching line material storage mechanism; this material storage mechanism storing is abundant, safety, convenient welding, and charging is orderly; carrying out saw band head and the tail while welding, there is time enough to complete this work.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of saw belt quenching line material storage mechanism, comprises workbench, and is arranged on first feeding platform and the second feeding platform that is arranged on workbench rear portion of workbench front portion; Its design feature is, welder, sanding apparatus are housed on described workbench, and for installing around fast pulley and at least one movable pulley of saw band; Described sanding apparatus is between welder and the second feeding platform, and described fast pulley is positioned at the second feeding platform rear side; The track arranging along workbench length direction is also housed on described workbench, and described movable pulley can move back and forth along track left and right under the driving of drive unit.
Thus, saw band, is walked around fast pulley, then is walked around after movable pulley foremost after (left end Fig. 5) blowing from workbench, enters glowing furnace from workbench rearmost end (right-hand member Fig. 5), and by laterally the moving left and right of described movable pulley, complete storing and blowing action, so that welding job can be carried out smoothly in an orderly manner, specific works step is: in the time of X root saw band blowing, movable pulley is positioned at workbench foremost, now in the storing state as Fig. 5, the saw band of the track length of about twice is by interim dynamic storing, in the time that X root saw band blowing draws to an end, X+1 root saw band is welded in X root saw band at welder, polish afterwards, now the X root saw band tail end at welder and sanding apparatus place need to keep relative static with welder, now, movable pulley moves until state as shown in Figure 6 to the back-end from workbench front end, now, the saw band of the track length of the approximately twice temporarily being stored enters glowing furnace from workbench rearmost end gradually, and can not affect the saw band at welder place, thereby can guarantee welding, the carrying out of polishing work static state, thereby improve the welding quality of saw band.
Be below the technical scheme of further improvement of the present invention:
Preferably, described movable pulley moves back and forth along track left and right by chain transmission, pneumatic, hydraulic drive or motorized motions.
Preferably, described movable pulley is positioned on the charging extension line of glowing furnace.
The front end of described workbench is equipped with scissors mount pad.
As a kind of concrete type of belt drive, described drive unit is motor and the decelerator being connected with motor, this decelerator drives the traction wheel that is contained in workbench front portion to rotate, described traction wheel rotates by chain drive driven sprocket, and the described movable pulley being fixed on chain can move to left or move to right along track.
For the convenient rotating of controlling motor, the transition of anti-skidding wheel is moved, and be all equipped with for spacing travel switch at the two ends of described track.
Described welder is preferably vertical welding machine.Described sanding apparatus is preferably wheel sander.
By said structure, the invention solves continuous quenching line and do not shut down, storing problem when saw band welding.When saw band is during in blowing end, after the reserved sufficiently long saw band of this material storage mechanism, then carry out welding and the polishing work end to end of two saw bands.Described fast pulley is positioned on workbench, and its position is fixed, but can rotate around central shaft.The number of described movable pulley, the length of required storing can weld according to saw band time, is made as singlely or multiple, to make within the corresponding time, can complete saw band welding and polishing work, reaches the non-stop-machine object of continuous quenching.
Compared with prior art, the invention has the beneficial effects as follows: it is abundant that the present invention has storing storing safety, convenient welding, the advantage such as charging is orderly.In storing process, can prevent that saw band from falling to ground, cause saw band bottom to scratch, meanwhile, saw band can not eject, and makes operator's personal safety have larger guarantee.In addition,, carrying out saw band head and the tail while welding, there is time enough to complete this work.
Below in conjunction with drawings and Examples, the present invention is further elaborated.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing quenching line jig;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the structural representation of an embodiment of the present invention;
Fig. 4 is the top view of Fig. 3;
Mechanism position figure under Fig. 5 saw band storing state
Fig. 6 welds the mechanism position figure under saw band state
Fig. 7 is the left view of Fig. 2.
In the drawings
1-the first feeding platform; 2-traction wheel; 3-decelerator; 4-welding machine assembly; The vertical welding machine of 5-; 6-wheel sander; 7-track; 8-the second feeding platform; 9-directive wheel; 10-fast pulley; 11-chain; 12-movable pulley; 13-driven sprocket; 14-scissors mount pad; 21-discharge mechanism; 22-scissors base; 23-welding machine; 24-wheel sander; 25-storing platform; 26-saw band.
The specific embodiment
A kind of saw belt quenching line material storage mechanism, as shown in Figures 3 and 4, discharge mechanism is in the left side, and glowing furnace (does not provide in figure) in the right.After discharge mechanism blowing, saw band is walked around after fast pulley 10 half-turns through the first feeding platform 1 and the second feeding platform 8, then walks around the moving runner being fixed on sliding machine 12, enters glowing furnace.
The content that above-described embodiment is illustrated should be understood to these embodiment only for being illustrated more clearly in the present invention, limit the scope of the invention and be not used in, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present invention.
Claims (8)
1. a saw belt quenching line material storage mechanism, comprises workbench, and is arranged on first feeding platform (1) of workbench front portion and is arranged on second feeding platform (8) at workbench rear portion; It is characterized in that, welder, sanding apparatus are housed on described workbench, and for installing around fast pulley (10) and at least one movable pulley (12) of saw band; Described sanding apparatus is positioned between welder and the second feeding platform (8), and described fast pulley (10) is positioned at the second feeding platform (8) rear side; The track (7) arranging along workbench length direction is also housed on described workbench, and described movable pulley (12) can move back and forth along track (7) left and right under the driving of drive unit.
2. saw belt quenching line material storage mechanism according to claim 1, is characterized in that, described movable pulley (12) moves back and forth along track (7) left and right by chain transmission, pneumatic, hydraulic drive or motorized motions.
3. saw belt quenching line material storage mechanism according to claim 1, is characterized in that, described movable pulley (12) is positioned on the charging extension line of glowing furnace.
4. saw belt quenching line material storage mechanism according to claim 1, is characterized in that, the front end of described workbench is equipped with scissors mount pad (14).
5. saw belt quenching line material storage mechanism according to claim 1, it is characterized in that, described drive unit is motor and the decelerator (3) being connected with motor, this decelerator (3) drives the traction wheel (2) that is contained in workbench front portion to rotate, described traction wheel (2) drives driven sprocket (13) to rotate by chain (11), and the described movable pulley (12) being fixed on chain (11) can move to left or move to right along track (7).
6. saw belt quenching line material storage mechanism according to claim 1, is characterized in that, be all equipped with for spacing travel switch at the two ends of described track (7).
7. saw belt quenching line material storage mechanism according to claim 1, is characterized in that, described welder is vertical welding machine (5).
8. saw belt quenching line material storage mechanism according to claim 1, is characterized in that, described sanding apparatus is wheel sander (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410086718.7A CN103817526B (en) | 2014-03-11 | 2014-03-11 | A kind of saw belt quenching line material storage mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410086718.7A CN103817526B (en) | 2014-03-11 | 2014-03-11 | A kind of saw belt quenching line material storage mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103817526A true CN103817526A (en) | 2014-05-28 |
| CN103817526B CN103817526B (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410086718.7A Active CN103817526B (en) | 2014-03-11 | 2014-03-11 | A kind of saw belt quenching line material storage mechanism |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0192039A (en) * | 1987-10-05 | 1989-04-11 | Sumitomo Metal Ind Ltd | Surface skin grinding working equipment for wire material |
| US6491209B1 (en) * | 1997-12-13 | 2002-12-10 | Harrison Saw And Tool Limited | Continuous band manufacture |
| CN1923388A (en) * | 2005-08-31 | 2007-03-07 | 李铁铎 | Stainless compound steel plate belt blank spray casting, tandem rolling apparatus and production method thereof |
| CN101348856A (en) * | 2008-07-16 | 2009-01-21 | 湖南泰嘉新材料科技股份有限公司 | Double metal saw belt single furnace multiple cycle temper tempering heat treatment method |
| CN101654732A (en) * | 2009-09-11 | 2010-02-24 | 曹玉贵 | Full-automatic production line for synchronous furnace multi-band bright quenching of bimetal band saw blades |
| CN101956056A (en) * | 2010-09-30 | 2011-01-26 | 曹玉贵 | Multifunctional same-furnace multi-band bimetal strip saw blade heat treatment full-automatic production line and process thereof |
| CN203738380U (en) * | 2014-03-11 | 2014-07-30 | 湖南泰嘉新材料科技股份有限公司 | Storage mechanism of saw belt quenching line |
-
2014
- 2014-03-11 CN CN201410086718.7A patent/CN103817526B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0192039A (en) * | 1987-10-05 | 1989-04-11 | Sumitomo Metal Ind Ltd | Surface skin grinding working equipment for wire material |
| US6491209B1 (en) * | 1997-12-13 | 2002-12-10 | Harrison Saw And Tool Limited | Continuous band manufacture |
| CN1923388A (en) * | 2005-08-31 | 2007-03-07 | 李铁铎 | Stainless compound steel plate belt blank spray casting, tandem rolling apparatus and production method thereof |
| CN101348856A (en) * | 2008-07-16 | 2009-01-21 | 湖南泰嘉新材料科技股份有限公司 | Double metal saw belt single furnace multiple cycle temper tempering heat treatment method |
| CN101654732A (en) * | 2009-09-11 | 2010-02-24 | 曹玉贵 | Full-automatic production line for synchronous furnace multi-band bright quenching of bimetal band saw blades |
| CN101956056A (en) * | 2010-09-30 | 2011-01-26 | 曹玉贵 | Multifunctional same-furnace multi-band bimetal strip saw blade heat treatment full-automatic production line and process thereof |
| CN203738380U (en) * | 2014-03-11 | 2014-07-30 | 湖南泰嘉新材料科技股份有限公司 | Storage mechanism of saw belt quenching line |
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| Publication number | Publication date |
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| CN103817526B (en) | 2016-06-08 |
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