CN103817391B - The manufacture method of blade inserting fluid heat exchanger - Google Patents

The manufacture method of blade inserting fluid heat exchanger Download PDF

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Publication number
CN103817391B
CN103817391B CN201410082807.4A CN201410082807A CN103817391B CN 103817391 B CN103817391 B CN 103817391B CN 201410082807 A CN201410082807 A CN 201410082807A CN 103817391 B CN103817391 B CN 103817391B
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CN
China
Prior art keywords
radiating fin
heat exchange
modified
heat exchanger
base plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201410082807.4A
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Chinese (zh)
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CN103817391A (en
Inventor
吴鸿平
卢红龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Ketai Technology Co ltd
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Individual
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Priority to CN201410082807.4A priority Critical patent/CN103817391B/en
Publication of CN103817391A publication Critical patent/CN103817391A/en
Application granted granted Critical
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Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/20Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/012Soldering with the use of hot gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/08Soldering by means of dipping in molten solder
    • B23K1/085Wave soldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/19Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/14Heat exchangers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/08Non-ferrous metals or alloys
    • B23K2103/10Aluminium or alloys thereof

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Laser Beam Processing (AREA)

Abstract

A kind of quasiconductor integration module work calories that can utilize being different from heat-pipe radiator in mechanism promotes working medium manufacture method of the blade inserting fluid heat exchanger of phase-change heat-exchange in circulation line, use and be only coated laser modified technique in aluminum matter piece surface welding position, substitute the existing technique being immersed in by part in chemical nickel liquid and electroplating modification, reach omnidistance technique environmental protection and the purpose saving noble metal, it is applicable to high power semi-conductor temperature difference device, power supply, power amplifier, infrared, laser, the work calorieses such as radar generator are big, the manufacture of the heat exchanger that heat density is high.

Description

The manufacture method of blade inserting fluid heat exchanger
Art
The present invention relates to a kind of fluid heat exchanger manufacture method, can during especially pipeline is interspersed in radiating fin The work calories utilizing quasiconductor integration module promotes the inserted sheet of fluid working substance phase transformation cycle heat exchange as power source The manufacture method of formula fluid heat exchanger.
Background technology
At present, the work calories utilizing quasiconductor integration module promotes blade inserting fluid heat transferring to rise as power source Coming from heat-pipe radiator, every heat pipe is vertically interspersed in radiating fin as heat transfer element, hot intraductal working medium It is to be accepted heat by hot junction to pass through axial evaporation heat transfer, after radiating fin heat exchange condensation becomes heat pipe cold end, By radially absorbing liquid, utilizing siphon power to reflux by incoming road with gravity, composition working medium carries out the diameter of axle in pipe and follows Ring, because the backflow of this endless form is slow, working medium amount is few, substantially utilizes fluid heat transferring, and phase variable is little, Several without exchange capability of heat, the radiating fin that heat mainly or is made by good heat-conductive solid swaps, therefore Being replaced by the most genuine fluid heat exchanger, in fluid heat exchanger, working medium is by evaporating at heat exchange source Pipe accepts heat and passes through axially to realize evaporation, enters the condensing tube being inserted in radiating fin and carries out heat exchange, cold Assembled by tube wall after Ning and conflux into liquid, return duct enter evaporation tube heat exchange source by choke valve and accept again Heat, constitutes circulation line, and working medium carries out one-way circulation in circulation line, and the backflow of pipeline route length is fast, Can connection in series-parallel, several times improve working medium amount, by working medium formula, increase the ratio that working medium undergoes phase transition, fluid Phase-change heat-exchange mates with radiating fin heat exchange ability, and several times improve exchange capability of heat, to improving big merit Effect of rate quasiconductor integration module plays irreplaceable effect, but, wherein radiating fin uses thickness For 0.1-0.4mm aluminum matter thin plate, in order to possess the ability of flash heat transfer, heat pipe vertically or at a certain angle inclines Tiltedly it is interspersed in the assembling circular hole of radiating fin side and is welded to each other, the folded bottom of radiating fin and heat exchange base plate Radiating surface is welded to each other, heat exchange base plate use thickness be more than 2.5mm pure aluminum plate, right aluminum matter radiating fin with The surface of heat exchange base plate does not possess group's weldering property, needs first to be immersed in chemical nickel liquid by aluminum matter part, is allowed to whole Surface is carried out material modification by strong ion general plating 8-16 millimicron nickel dam, then could be real in Reflow Soldering Now welding is grown up to be a useful person, and the surface of actual participation welding only accounts for the 5-8% of all surfaces, and the modification of more than 90% is not Necessity, many with taking less, heat is by surface exchange, and nickel is slower than aluminum heat exchange rate, like covering one layer of heat Resistance film tool is barrier, and what is more important chemical nickel electroplating technology does not meets environmental requirement, it is necessary to progressively abandon.
Summary of the invention
In order to avoid existing fluid heat exchanger manufacture exists electroplating technology and the big drawback of noble metal wastage, The present invention is a kind of is only coated laser modified technique in aluminum matter piece surface welding position, will need welding Position is designed to pattern, uses the method printing material spray, makes surface, welding position be coated with laminating according to layout Gold solder, coating can divide once or twice, by laser scanning and hot reflux scan mode, only makes in design In the range of patterned coatings, accepting laser and refluxing in pyroprocess, redox reaction is occurring, destroys aluminum The firm oxide layer in surface forms alloy ginseng and oozes and alloy pellicle and the partial modification that causes, alloy pellicle ratioization Learn the best conductive welding basis of nickel plating, reach to be more easy to the purpose that welding is grown up to be a useful person.
The technical solution adopted for the present invention to solve the technical problems is: the system of a kind of blade inserting fluid heat exchanger Making method, this blade inserting fluid heat exchanger and quasiconductor integration module thermal conductive surface are combined closely and utilize quasiconductor The work calories of integration module drives phase-change circulation of working medium in pipeline, it is characterized in that with dissipating that aluminum material is made Hot fin, heat exchange base plate are as part, it is necessary first to the position being welded to each other is designed to pattern, use number The method of control spraying, makes surface, aluminum matter welding position coat medicated porridge sample solder according to layout, coating Solder formula is different, divides once or twice, and disposable coating material is taken into account ginseng and oozed and pellicle, Secondary painting Covering material to be divided into and once lay particular stress on ginseng and ooze secondary and lay particular stress on film forming, then, pulsewidth regulation and control laser energy intensity, to thickness Radiating fin less than 0.5mm passes through laser scanning coat technique, and laser can be through coat and aluminum surface , in making layout coat, there is redox reaction drastically with scanning process, destroy aluminum in oxide layer Surface oxide layer, forms alloy ginseng and oozes and alloy pellicle, complete material surface partial modification and be achieved in can Weldering property, the heat exchange base plate that thickness is made more than 2.5mm pure aluminum plate, it also is able to use back in addition to using laser Stream high temeperature chemistry is modified, and part assembles according to structural requirement after getting ready, by radiating fin parallel arrangement, Condensing tube is axially vertical or is inclined at an angle in the assembling circular hole being interspersed in radiating fin, and evaporation tube is axial Vertical or be inclined at an angle in the arcuate channels being placed in radiating fin, modified radiating fin folded bottom Alignment heat exchange base plate radiating surface modification position, i.e. between condensing tube and assembling circular hole, in evaporation tube and arch Between passage, between radiating fin folded bottom and heat exchange base plate radiating surface modification position, these modifications are crossed Position forms the relation assembled two-by-two, applies the medicated porridge sample soldering containing fluxing agent in its gap or in the hopper of gap Material, after completing assembling applying cored solder, puts in shape-setting clamp, by Reflow Soldering, makes evaporation tube outer surface Being welded to each other with arcuate channels medial surface, condensing tube outer surface is welded to each other with assembling circular hole medial surface, heat radiation The folded bottom of fin is welded to each other with heat exchange base plate radiating surface, makes and utilizes quasiconductor integration module work calories Carry out the fluid heat exchanger of heat exchange, thus complete the manufacture of blade inserting fluid heat exchanger.
The invention has the beneficial effects as follows and make fluid heat exchanger manufacture process thoroughly departs from electroplating technology, omnidistance work Skill realizes environmental protection, saves noble metal in a large number, after product rejection, it is simple in product, each composition separates, again profit With, beneficially non-ferrous metal forms recycling economy, product cost is greatly lowered, is particularly suited for high-power half The work calories such as conductor temperature difference device, power supply, power amplifier, infrared, laser, radar generator is big, and heat is close Spend the manufacture of high heat exchanger.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings:
Fig. 1 is the signal of embodiment of the present invention part.
Fig. 2 is embodiment of the present invention assembling signal.
In figure: 1. circular hole 5. circumferential band 6. bucket material nest is assembled at the modified position 4. of radiating fin 2. heat exchange base plate 3. 7. arcuate channels 8. open stirrups 9. folded bottom 10. condensing tube 11. evaporation tube
Detailed description of the invention
Fig. 1 show the part of the embodiment of the present invention, with heat exchange on aluminum matter radiating fin 1 fitting surface of expansion On base plate 2 radiating surface, it is necessary first to the position being welded to each other is designed to pattern, and programming is input to numerical control In flush coater, using medicated porridge sample nickel solder as material spray, mixing up material spray amount, spraying to aluminum matter according to layout needs Forming coat on surface, modified position 3 to be welded, to be coated with shown in ash in figure, the solder of coating is by aoxidizing Reducing agent, catalyst, nickeline powdered granule are modulated by certain formula, and different coat formula are different, once Property coating material formula take into account ginseng and ooze the formation with pellicle, modified for heat exchange base plate backflow high temeperature chemistry, secondary Property coating material be divided into formula to bias toward alloy joining the formation oozed, secondary formula biases toward the formation of alloy film, High temperature modified for radiating fin laser, clean after exposing modified surface, radiating fin is machined out, will The assembling stretched circumferential band of circular hole 45, modified towards interior, above circumferential band, stamp out the bucket that outer imperial palace is little Material nest 6, by stretched for arcuate channels 7 open stirrups 8, modified towards interior, fold wide 3mm bottom radiating fin Right angle folded bottom 9, modification faces out, and part is got ready and assembled, and thus completes the preparation of part.
Fig. 2 show the assembling of the embodiment of the present invention, according to structural requirement by radiating fin 1 parallel arrangement, Condensing tube 10 is axially vertical or is inclined at an angle in the assembling circular hole 4 being interspersed in radiating fin, and to bucket Applying the medicated porridge sample cored solder containing fluxing agent in material nest 6, evaporation tube 11 is axially vertical or is inclined at an angle Being placed in the arcuate channels 7 of radiating fin, put in radiating fin shape-setting clamp, evaporation tube leads to arch Gap, both roads, the modified folded bottom 9 of radiating fin pass through with the modified position 3 of heat exchange base plate radiating surface Wave-soldering applies solder, finally, radiating fin fixture and heat exchange base plate 2 elastic coupling, by Reflow Soldering, Condenser pipe outer surface is made to be welded to each other with component location guide hole circumferential band 5 inner surface, evaporation tube outer surface and arch Access portal hoop 8 inner surface is welded to each other, and the folded bottom of radiating fin is welded to each other with heat exchange base plate radiating surface, The thermal resistance avoiding various gap to cause, forms integrated good heat conduction assembling, it is adaptable to batch production, thus makes Become to utilize quasiconductor integration module work calories to carry out the blade inserting fluid heat exchanger of heat exchange.

Claims (3)

1. a manufacture method for blade inserting fluid heat exchanger, this blade inserting fluid heat exchanger is integrated with quasiconductor In module thermal conductive surface is combined closely and utilized the work calories of quasiconductor integration module to drive pipeline, Working fluid phase changing follows Ring, is characterized in that the radiating fin made using aluminum material, heat exchange base plate are as part, it is necessary first to by phase The position of welding is designed to pattern mutually, the method using numerical control spraying, makes surface, aluminum matter welding position according to setting Meter pattern coating medicated porridge sample solder, the solder formula of coating is different, divides once or twice, disposably Coating material is taken into account ginseng and is oozed and pellicle, and Secondary coating material is divided into once lays particular stress on ginseng and ooze secondary and lay particular stress on film forming, then, Pulsewidth regulation and control laser energy intensity, to the thickness radiating fin less than 0.5mm by laser scanning coat work Skill, laser, can be sent out with scanning process in making layout coat through coat and aluminum surface oxide layer Raw redox reaction drastically, destroys aluminum surface oxide layer, forms alloy ginseng and oozes and alloy pellicle, completes Material surface partial modification is also achieved in solderability, at the bottom of the thickness heat exchange more than the making of 2.5mm pure aluminum plate Plate, also is able to use backflow high temeperature chemistry modified in addition to using laser, and part enters according to structural requirement after getting ready Luggage is joined, and by radiating fin parallel arrangement, condensing tube is axially vertical or is inclined at an angle and is interspersed in heat radiation In the assembling circular hole of fin, evaporation tube is axially vertical or is inclined at an angle the arch being placed in radiating fin In passage, modified radiating fin folded bottom alignment heat exchange base plate radiating surface modification position, i.e. condensing tube with Between assembling circular hole, between evaporation tube and arcuate channels, dispel the heat with heat exchange base plate at radiating fin folded bottom Between modification position, face, these modified positions crossed form the relation assembled two-by-two, and in its gap or gap is expected Bucket applies the medicated porridge sample cored solder containing fluxing agent, after completing assembling applying cored solder, puts in shape-setting clamp, By Reflow Soldering, evaporation tube outer surface is made to be welded to each other with arcuate channels medial surface, condensing tube outer surface and dress Joining circular hole medial surface to be welded to each other, the folded bottom of radiating fin is welded to each other, thus with heat exchange base plate radiating surface Complete the manufacture of blade inserting fluid heat exchanger.
The manufacture method of blade inserting fluid heat exchanger the most according to claim 1, is characterized in that: in exhibition On aluminum matter radiating fin (1) fitting surface opened with on heat exchange base plate (2) radiating surface, it is necessary first to will mutually The position of welding is designed to pattern, and programming is input in NC Spraying Machine, using medicated porridge sample nickeline solder as spray Material, mixes up material spray amount, and spraying to aluminum matter according to layout needs shape on modified position (3) surface of welding Becoming coat, the solder of coating is modulated by certain formula by reductant-oxidant, catalyst, nickeline powdered granule, Different coat formula are different, and disposable coating material formula is taken into account ginseng and oozed the formation with pellicle, at the bottom of heat exchange Plate backflow high temeperature chemistry is modified, and Secondary coating material is divided into formula to bias toward alloy joining the formation oozed, and two Secondary formula biases toward the formation of alloy film, high temperature modified for radiating fin laser, cleans and exposes modified surface After, radiating fin is machined out, and will assemble circular hole (4) stretched circumferential band (5), modified towards interior, Bucket material nest (6) that outer imperial palace is little is stamped out above circumferential band, by arcuate channels (7) stretched open stirrups (8), Modified towards interior, fold wide 3mm right angle folded bottom bottom radiating fin, modification faces out, and thus completes zero The preparation of part.
The manufacture method of blade inserting fluid heat exchanger the most according to claim 1, is characterized in that: according to structure Requiring radiating fin (1) parallel arrangement, condensing tube (10) is axially vertical or is inclined at an angle interspersed In the assembling circular hole (4) of radiating fin, and in bucket material nest (6), apply the medicated porridge sample pricker containing fluxing agent Solder, evaporation tube (11) is axially vertical or is inclined at an angle the arcuate channels (7) being placed in radiating fin In, put in radiating fin shape-setting clamp, evaporation tube and arcuate channels gap, modified radiating fin The modified position (3) of folded bottom (9) and heat exchange base plate radiating surface apply solder by wave-soldering, finally, Radiating fin fixture and heat exchange base plate (2) elastic coupling, carry out assembly welding by Reflow Soldering, make condensing tube Outer surface is welded to each other with component location guide hole circumferential band (5) inner surface, evaporation tube outer surface and arcuate channels opening Hoop (8) inner surface is welded to each other, and the folded bottom of radiating fin is welded to each other with heat exchange base plate radiating surface, is formed The assembling of the good heat conduction of integration, thus makes the inserted sheet utilizing quasiconductor integration module work calories to carry out heat exchange Formula fluid heat exchanger.
CN201410082807.4A 2014-03-10 2014-03-10 The manufacture method of blade inserting fluid heat exchanger Expired - Fee Related CN103817391B (en)

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CN103817391B true CN103817391B (en) 2016-08-17

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
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CN105261596A (en) * 2015-09-23 2016-01-20 吴鸿平 Lighting LED integrated thermal movement device
CN108150854A (en) * 2017-12-27 2018-06-12 深圳市科太科技有限公司 LED integrates the manufacturing method that heat moves chip and its lamps and lanterns
CN112935440B (en) * 2021-01-28 2023-06-09 山东奇威特太阳能科技有限公司 Welding method of carbon steel tube fin type heat exchanger

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002188894A (en) * 2000-12-19 2002-07-05 Fujine Sangyo:Kk Heat pipe type heat exchanger and its manufacturing method
CN1520343A (en) * 2001-06-28 2004-08-11 ���п�ķ�����Ϲɷݹ�˾ Method of mfg. heat transfer tubes
CN1905980A (en) * 2003-12-24 2007-01-31 昭和电工株式会社 Heat exchanger and method for manufacturing the same
CN1962941A (en) * 2006-11-22 2007-05-16 哈尔滨工业大学 Cold spray-coating method for composite solder of conduit and fin of aluminium alloy heat exchanger
JP2010065916A (en) * 2008-09-10 2010-03-25 Hitachi Cable Ltd Heat exchanger and method of manufacturing the same
JP2010196931A (en) * 2009-02-24 2010-09-09 Showa Denko Kk Method of manufacturing heat exchanger

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002188894A (en) * 2000-12-19 2002-07-05 Fujine Sangyo:Kk Heat pipe type heat exchanger and its manufacturing method
CN1520343A (en) * 2001-06-28 2004-08-11 ���п�ķ�����Ϲɷݹ�˾ Method of mfg. heat transfer tubes
CN1905980A (en) * 2003-12-24 2007-01-31 昭和电工株式会社 Heat exchanger and method for manufacturing the same
CN1962941A (en) * 2006-11-22 2007-05-16 哈尔滨工业大学 Cold spray-coating method for composite solder of conduit and fin of aluminium alloy heat exchanger
JP2010065916A (en) * 2008-09-10 2010-03-25 Hitachi Cable Ltd Heat exchanger and method of manufacturing the same
JP2010196931A (en) * 2009-02-24 2010-09-09 Showa Denko Kk Method of manufacturing heat exchanger

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Effective date of registration: 20161206

Address after: Shenzhen Nanshan District City, Guangdong province 518067 merchants street seven Industrial Road No. 40 South Garden Court 13D CLS

Patentee after: SHENZHEN KETAI TECHNOLOGY CO.,LTD.

Address before: 518067 Guangdong seven Shenzhen road Nanshan District Shekou Industrial Garden Court 13D Nanhai Cadenza

Patentee before: Wu Hongping

Patentee before: Lu Honglong

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