CN103812390A - Method used for starting brushless direct current motor and applied to mixer and mixer - Google Patents
Method used for starting brushless direct current motor and applied to mixer and mixer Download PDFInfo
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- CN103812390A CN103812390A CN201410074752.2A CN201410074752A CN103812390A CN 103812390 A CN103812390 A CN 103812390A CN 201410074752 A CN201410074752 A CN 201410074752A CN 103812390 A CN103812390 A CN 103812390A
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Abstract
The invention provides a method used for starting a brushless direct current motor and applied to a mixer. According to the method, whether rotation blockage occurs in starting of the brushless direct current motor in the mixer is detected; if operators find that the rotation blockage occurs in the brushless direct current motor of the mixer, mixer blades are controlled to run for several periods according to the order of forward rotation, reversion rotation and forward rotation, so that mixer loads are loosened, and the brushless direct current motor is started again at the time. Therefore, the motor is controlled to perform forward rotation and reversion rotation running for several periods under the conditions of the heavy loads, forward rotation starting is performed again after the loads are loosened, and the hard loads such as frozen fruits, ice blocks and frozen cream can be effectively started; loosening treatment can be performed on the heavy loads in advance through the starting method, pressure on a mixer cutter is reduced, the motor small in torque can be utilized to drive the cutter, and the system cost is reduced.
Description
Technical field
The present invention relates to machine field, refer more particularly to a kind of method and mixer that is applied to the startup brshless DC motor in mixer.
Background technology
In traditional commercial mixer, motor adopts AC induction motor or series excited machine conventionally, and the problem having is cannot be just/reversion operation and be difficult to speed governing.The speed governing of conventional motors generally adopts to be increased tap or uses controllable silicon to regulate the angle of flow, and the problem having is that adjusting speed accuracy is low, and speed adjustable range is little, and low speed control is difficult to realize; Once and design is definite, motor steering is also determined, cannot be realized reversion.
Brshless DC motor is applied in mixer and can well solves the problem that conventional motors has.Brshless DC motor can utilize driver to carry out speed governing easily to it and control turns to, and brushless dc engine efficiency is high, long theory of agreeing with very much current energy-conserving and environment-protective of life-span.
In the application of mixer, often can process the food materials that some hardness are very large (as frozen fruit, ice cube, freezing milk wet goods), need motor to there is very large detent torque, tend to exceed the nominal torque of design of electrical motor.The conventional method that improves motor torque is to improve electric machine phase current, limited by driver switch device electrical parameter, brshless DC motor cannot be used very large current start, heavy duty problem is that brshless DC motor is applied to the subject matter that mixer runs into, and addressing this problem is that brshless DC motor flexible Application is in the key of mixer.
Summary of the invention
The embodiment of the present invention provides a kind of method that is applied to the startup brshless DC motor in mixer, is intended to solve the problem that runs into food materials that hardness is very large when brshless DC motor is applied to mixer and need to improve detent torque.
In order to solve the problems of the technologies described above, a kind of method that is applied to the startup brshless DC motor in mixer that the embodiment of the present invention provides, described method comprises:
The motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer;
In the case of detecting the motor rotation blockage of described mixer, obtain the reversion number of times of the motor of described mixer, and judge whether described reversion number of times exceedes the number of times setting in advance, described reversion number of times comprises the number of times moving with second direction after first direction operation;
If the reversion number of times of the motor of described mixer does not exceed the number of times setting in advance, the motor of described mixer moved with described second direction after the time setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
Described method also comprises:
If judge, the reversion number of times of the motor of described mixer exceedes the number of times setting in advance, the motor of described mixer out of service.
Described method also comprises:
In the case of the motor of described mixer out of service, open the excessive warning of motor load of described mixer.
Described method also comprises:
At the motor that detects described mixer, not stall, whether the rotating speed that detects the motor of described mixer exceedes the rotating speed setting in advance;
Exceed if detect the rotating speed of the motor of described mixer the rotating speed setting in advance, continue the motor of the described mixer of operation.
Described method also comprises:
In the case of the motor that detects described mixer not the rotating speed of the motor of stall and described mixer do not exceed the rotating speed setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
A kind of mixer, described mixer comprises:
The first detecting unit, for the motor at mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer;
Acquiring unit, for in the case of the motor rotation blockage that detects described mixer, obtain the reversion number of times of the motor of described mixer, and judge whether described reversion number of times exceedes the number of times setting in advance, described reversion number of times comprises the number of times moving with second direction after first direction operation;
Processing unit, do not exceed if be used for the reversion number of times of the motor of described mixer the number of times setting in advance, the motor of described mixer moved with described second direction after the time setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
Described mixer also comprises:
Stop element, if exceed the number of times setting in advance, the motor of described mixer out of service for the reversion number of times of the motor that judges described mixer.
Described mixer also comprises:
Open unit, in the case of the motor of described mixer out of service, open the excessive warning of motor load of described mixer.
Described mixer also comprises:
The second detecting unit, at the motor that detects described mixer not stall, whether the rotating speed that detects the motor of described mixer exceedes the rotating speed setting in advance;
Running unit, if exceed for the rotating speed of the motor that detects described mixer the rotating speed setting in advance, continues the motor of the described mixer of operation.
Described processing unit also for:
In the case of the motor that detects described mixer not the rotating speed of the motor of stall and described mixer do not exceed the rotating speed setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
The embodiment of the present invention provides a kind of method that is applied to the startup brshless DC motor in mixer, described method is in operation by the brshless DC motor detecting in mixer whether stall occurs, if find the brshless DC motor generation stall of mixer in startup, control mixer cutter blade according to the several all after dates of the inferior sort run of forward → reversion → forward, make mixer load loosening, now restart brshless DC motor, therefore, the present invention controls motor positive and inverse to move several cycles under heavy duty condition, load is stirred after pine to forward again to be started, can such as frozen fruit of effectively start, ice cube, the hard load of freezing milk wet goods, this starting method can do loosening processing to heavy duty in advance, and the pressure on cutter of agitator is reduced, and so just can use the driven by motor cutter of less torque, has reduced system cost.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is a kind of structural representation that is applied to the startup brshless DC motor in mixer that the embodiment of the present invention provides;
Fig. 2 is the method schematic diagram that brshless DC motor is provided under a kind of constant current of providing of the embodiment of the present invention;
Fig. 3 is a kind of method flow diagram that is applied to the startup brshless DC motor in mixer that the embodiment of the present invention provides;
Fig. 4 is the method schematic diagram of a kind of startup brshless DC motor for mixer of providing of the embodiment of the present invention;
Fig. 5 is the structure drawing of device of a kind of mixer of providing of the embodiment of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
With reference to figure 1, Fig. 1 is a kind of structural representation that is applied to the startup brshless DC motor in mixer that the embodiment of the present invention provides.As shown in Figure 1, power supply is that AC-input voltage is converted to direct voltage, and direct voltage is used for driving brshless DC motor.Brshless DC motor has U, V, W tri-phase windings.Give these windings according to the energising of UV → UW → VW → VU → WU → WV order, brshless DC motor moves forward, i.e. first direction operation; If oppositely switch on according to VU → WU → WV → UV → UW → VW, brshless DC motor is by inverted running, and second direction is moved.The effect of the drive axle in Fig. 1 is exactly to control brshless DC motor to carry out commutation by said process, UV "on" position is switched to UW "on" position and be just called commutation.When commutation is determined by motor rotor position brshless DC motor, position detection unit is used for detecting motor rotor position, in the time that brshless DC motor moves, position detection unit will be exported the signal without state, just can judge the rotor-position of current brshless DC motor by reading, analyze these signals.Position detection unit generally adopts Hall element to realize.The effect of current detecting unit is to detect the electric current that flows through brshless DC motor, generally adopts operational amplifier to realize.The effect of control unit is the data of measuring position detecting unit and current detecting unit, and the data that measure are done to comprehensive analysis, then control brshless DC motor operation by controlling drive axle, control unit generally adopts chip microprocessor (Micro control unit, MCU) to realize.
The output torque of brshless DC motor is directly proportional to its phase winding electric current, and the larger output torque of electric current is just larger.In the time starting mixer, often need larger moment, because controller cannot directly be measured brshless DC motor output torque, so carry out indirect detection brshless DC motor output torque by the mode that detects brshless DC motor electric current.When startup, set a starting current I to brshless DC motor, as 30A, make it have certain initial torque, the size of described starting current I is to determine on brshless DC motor characteristic and the comprehensive basis of analyzing of load characteristic.
With reference to figure 2, Fig. 2 is the method schematic diagram that brshless DC motor is provided under a kind of constant current of providing of the embodiment of the present invention.In the time starting brshless DC motor, control unit is crossed the current value of brshless DC motor by current detecting unit reading flow, judge whether to exceed setting electric current I, if exceed setting electric current I, control unit just reduces brshless DC motor electric current by pulse width modulation (Pulse Width Modulation, PWM); If do not exceed setting electric current I, control unit just increases brshless DC motor electric current by pulse width modulation (PWM), finally makes current of electric be stabilized in set point.
With reference to figure 3, Fig. 3 is a kind of method flow diagram that is applied to the startup brshless DC motor in mixer that the embodiment of the present invention provides.As shown in Figure 3, said method comprising the steps of:
Described method also comprises:
If judge, the reversion number of times of the motor of described mixer exceedes the number of times setting in advance, the motor of described mixer out of service.
Described method also comprises:
In the case of the motor of described mixer out of service, open the excessive warning of motor load of described mixer.
Described method also comprises:
At the motor that detects described mixer, not stall, whether the rotating speed that detects the motor of described mixer exceedes the rotating speed setting in advance;
Exceed if detect the rotating speed of the motor of described mixer the rotating speed setting in advance, continue the motor of the described mixer of operation.
Conventionally, exceed if detect the rotating speed of the motor of described mixer the rotating speed setting in advance, motor normal operation is described, can directly enter mixer and normally stir running status.
Described method also comprises:
In the case of the motor that detects described mixer not the rotating speed of the motor of stall and described mixer do not exceed the rotating speed setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
Concrete, in the test of mixer, while startup through being everlasting, can there is " blocking " phenomenon, what is called blocks the phenomenon that just refers to that mixer cutter blade is blocked in load, and it is exactly motor rotation blockage that mixer blocks phenomenon reaction on motor.In brshless DC motor control, motor speed is that control unit is changed and obtained by position detection unit output state signal, the variation of position detection unit output state signal shows that the motor speed of service is fast soon, and the variation of position detection unit output state signal shows that the motor speed of service is slow slowly.
The present invention to the definition of motor rotation blockage is, if position detection unit output signal exceedes certain hour, (as 1 second, it is to be noted here this time determine according to motor characteristic) does not change, and just thinks motor generation stall.
With reference to figure 4, Fig. 4 is the method schematic diagram of a kind of startup brshless DC motor for mixer of providing of the embodiment of the present invention.
As shown in Figure 4, start to control the operation of motor forward most, do constant current control to keep electric motor starting moment simultaneously.If control unit detects motor generation stall, just control motor inverted running a period of time T (as 1 second, here it is to be noted that this time is to determine on motor characteristic and the comprehensive basis of analyzing of load characteristic, here replace with T for convenience of description), and then control motor and do forward operation, so repeatedly, until load stirred to pine smash.
If load all too is large, exceed electric motor starting limit of power, repeatedly stir and also cannot be smashed.In this case, just need to stop motor, and send overburden alarm, the method that the present invention adopts is, if motor stall in the time that forward moves, with regard to the inverted running T time, and then forward operation, if control unit is carried out N reversion (as 5 times, this number of times is determined according to mixer characteristic, replaced for convenience of description with N) here, motor starts not yet, so just think that load has exceeded electric motor starting ability, now stop electric motor starting, and send the excessive alarm of load.
The load characteristic of mixer is that while beginning, load is very large, if load is smashed to back loading will diminish rapidly, the diminish direct result that causes of load is exactly that motor speed increases, if control unit detects that motor speed exceedes certain value V (as 3000 revs/min in start-up course, here it is to be noted that V size is to determine on motor characteristic and the comprehensive basis of analyzing of load characteristic, here replace with V for convenience of description), just think that motor has started, mixer motor starts to carry out normal whipping procedure.
The embodiment of the present invention provides a kind of method that is applied to the startup brshless DC motor in mixer, described method is in operation by the brshless DC motor detecting in mixer whether stall occurs, if find the brshless DC motor generation stall of mixer in test, control mixer cutter blade according to the several all after dates of the inferior sort run of forward → reversion → forward, make mixer load loosening, now restart brshless DC motor, therefore, the present invention controls motor positive and inverse to move several cycles under heavy duty condition, load is stirred after pine to forward again to be started, can such as frozen fruit of effectively start, ice cube, the hard load of freezing milk wet goods, this starting method can do loosening processing to heavy duty in advance, and the pressure on cutter of agitator is reduced, and so just can use the driven by motor cutter of less torque, has reduced system cost.
With reference to figure 5, Fig. 5 is the structure drawing of device of a kind of mixer of providing of the embodiment of the present invention.As shown in Figure 5, described mixer comprises:
The first detecting unit 501, for the motor at mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer;
Acquiring unit 502, for in the case of the motor rotation blockage that detects described mixer, obtain the reversion number of times of the motor of described mixer, and judge whether described reversion number of times exceedes the number of times setting in advance, described reversion number of times comprises the number of times moving with second direction after first direction operation;
Described mixer also comprises:
Stop element, if exceed the number of times setting in advance, the motor of described mixer out of service for the reversion number of times of the motor that judges described mixer.
Described mixer also comprises:
Open unit, in the case of the motor of described mixer out of service, open the excessive warning of motor load of described mixer.
Described mixer also comprises:
The second detecting unit, at the motor that detects described mixer not stall, whether the rotating speed that detects the motor of described mixer exceedes the rotating speed setting in advance;
Running unit, if exceed for the rotating speed of the motor that detects described mixer the rotating speed setting in advance, continues the motor of the described mixer of operation.
Conventionally, exceed if detect the rotating speed of the motor of described mixer the rotating speed setting in advance, motor normal operation is described, can directly enter mixer and normally stir running status.
Described processing unit 503 also for:
In the case of the motor that detects described mixer not the rotating speed of the motor of stall and described mixer do not exceed the rotating speed setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
The embodiment of the present invention provides a kind of mixer, described mixer is in operation by the brshless DC motor detecting in mixer whether stall occurs, if find the brshless DC motor generation stall of mixer in test, control mixer cutter blade according to the several all after dates of the inferior sort run of forward → reversion → forward, make mixer load loosening, now restart brshless DC motor, therefore, the present invention controls motor positive and inverse to move several cycles under heavy duty condition, load is stirred after pine to forward again to be started, can such as frozen fruit of effectively start, ice cube, the hard load of freezing milk wet goods, this starting method can do loosening processing to heavy duty in advance, and the pressure on cutter of agitator is reduced, and so just can use the driven by motor cutter of less torque, has reduced system cost.
The above; only for preferably embodiment of the present invention, but protection scope of the present invention is not limited to this, is anyly familiar with in technical scope that those skilled in the art disclose in the present invention; the variation that can expect easily or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection range of claim.
Claims (10)
1. a method that is applied to the startup brshless DC motor in mixer, is characterized in that, described method comprises:
The motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer;
In the case of detecting the motor rotation blockage of described mixer, obtain the reversion number of times of the motor of described mixer, and judge whether described reversion number of times exceedes the number of times setting in advance, described reversion number of times comprises the number of times moving with second direction after first direction operation;
If the reversion number of times of the motor of described mixer does not exceed the number of times setting in advance, the motor of described mixer moved with described second direction after the time setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
2. method according to claim 1, is characterized in that, described method also comprises:
If judge, the reversion number of times of the motor of described mixer exceedes the number of times setting in advance, the motor of described mixer out of service.
3. method according to claim 2, is characterized in that, described method also comprises:
In the case of the motor of described mixer out of service, open the excessive warning of motor load of described mixer.
4. method according to claim 1, is characterized in that, described method also comprises:
At the motor that detects described mixer, not stall, whether the rotating speed that detects the motor of described mixer exceedes the rotating speed setting in advance;
Exceed if detect the rotating speed of the motor of described mixer the rotating speed setting in advance, continue the motor of the described mixer of operation.
5. method according to claim 1, is characterized in that, described method also comprises:
In the case of the motor that detects described mixer not the rotating speed of the motor of stall and described mixer do not exceed the rotating speed setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
6. a mixer, is characterized in that, described mixer comprises:
The first detecting unit, for the motor at mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer;
Acquiring unit, for in the case of the motor rotation blockage that detects described mixer, obtain the reversion number of times of the motor of described mixer, and judge whether described reversion number of times exceedes the number of times setting in advance, described reversion number of times comprises the number of times moving with second direction after first direction operation;
Processing unit, do not exceed if be used for the reversion number of times of the motor of described mixer the number of times setting in advance, the motor of described mixer moved with described second direction after the time setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
7. motor according to claim 6, is characterized in that, described mixer also comprises:
Stop element, if exceed the number of times setting in advance, the motor of described mixer out of service for the reversion number of times of the motor that judges described mixer.
8. motor according to claim 7, is characterized in that, described mixer also comprises:
Open unit, in the case of the motor of described mixer out of service, open the excessive warning of motor load of described mixer.
9. motor according to claim 6, is characterized in that, described mixer also comprises:
The second detecting unit, at the motor that detects described mixer not stall, whether the rotating speed that detects the motor of described mixer exceedes the rotating speed setting in advance;
Running unit, if exceed for the rotating speed of the motor that detects described mixer the rotating speed setting in advance, continues the motor of the described mixer of operation.
10. motor according to claim 6, is characterized in that, described processing unit also for:
In the case of the motor that detects described mixer not the rotating speed of the motor of stall and described mixer do not exceed the rotating speed setting in advance, the motor of mixer with the electric current that sets in advance in the situation that first direction moves, detect the whether stall of motor of described mixer.
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CN105071722A (en) * | 2015-08-18 | 2015-11-18 | 韩毅昆 | Multifunctional motor control apparatus |
CN106059410A (en) * | 2016-07-08 | 2016-10-26 | 深圳市高科润电子有限公司 | Starting method of single-phase DC brushless motor |
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CN105071722A (en) * | 2015-08-18 | 2015-11-18 | 韩毅昆 | Multifunctional motor control apparatus |
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CN107579685A (en) * | 2016-07-04 | 2018-01-12 | 张镭 | A kind of high security high speed cooking machine starts method |
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CN106059410A (en) * | 2016-07-08 | 2016-10-26 | 深圳市高科润电子有限公司 | Starting method of single-phase DC brushless motor |
CN107689707A (en) * | 2016-08-25 | 2018-02-13 | 马燕翔 | A kind of anti-blocking rotary device of motor and loaded starting |
CN107689753A (en) * | 2016-08-25 | 2018-02-13 | 马燕翔 | Eliminate the control device of Vortex pump stall |
CN106667296A (en) * | 2016-12-05 | 2017-05-17 | 浙江绍兴苏泊尔生活电器有限公司 | Food processor and control method thereof |
CN107565854B (en) * | 2017-09-01 | 2024-01-30 | 苏州亮明工具有限公司 | Impact starting method and system for brushless direct current motor of electric tool |
CN107565854A (en) * | 2017-09-01 | 2018-01-09 | 苏州亮明工具有限公司 | Electric tool brshless DC motor impacting start method and system |
CN109004870A (en) * | 2017-11-09 | 2018-12-14 | 苏州工业园区艾思科技有限公司 | Anti-jamming when stirring, anti-overflow brushless DC motor control system and method |
CN110870707A (en) * | 2018-08-31 | 2020-03-10 | 九阳股份有限公司 | Starting method of food processor and food processor |
CN109645856A (en) * | 2018-12-27 | 2019-04-19 | 峰岧科技(上海)有限公司 | Control method, cooking machine and the storage medium of brshless DC motor |
CN112821845A (en) * | 2019-11-18 | 2021-05-18 | 南京德朔实业有限公司 | Electric tool control method and electric tool |
CN112821845B (en) * | 2019-11-18 | 2024-02-23 | 南京泉峰科技有限公司 | Electric tool control method and electric tool |
WO2021253781A1 (en) * | 2020-06-16 | 2021-12-23 | 苏州大学 | Fault detection method and apparatus for oil-gas pump electric motor |
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