CN103806196A - Flame retarding cotton bag special for cotton packaging and manufacturing method thereof - Google Patents
Flame retarding cotton bag special for cotton packaging and manufacturing method thereof Download PDFInfo
- Publication number
- CN103806196A CN103806196A CN201410054290.8A CN201410054290A CN103806196A CN 103806196 A CN103806196 A CN 103806196A CN 201410054290 A CN201410054290 A CN 201410054290A CN 103806196 A CN103806196 A CN 103806196A
- Authority
- CN
- China
- Prior art keywords
- cotton
- yarn
- warp thread
- bobbin
- cooking liquor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Woven Fabrics (AREA)
Abstract
The invention discloses a flame retarding cotton bag special for cotton packaging and a manufacturing method of the flame retarding cotton bag. The flame retarding cotton bag is made of fabric which is formed by interweaving warp yarn and weft yarn on a weaving machine according to a certain up-and-down rule. The warp yarn is 10 count all-cotton yarn and is steeped into flame retardant steeping liquor before being woven. The flame retardant steeping liquor is made of water, flame retardants, nano titanium dioxide, sizing agents and wax sheets according to the mass ratio of 102:128:2:1:75. The weft yarn is 10 count all-cotton yarn and is steeped into cooking liquor before being woven. The cooking liquor is made of water and flame retardants according to the mass ratio of 1:1.4-1.5. A finished product is obtained mainly through the five steps of warp yarn manufacturing, weft yarn manufacturing, fabric manufacturing, tailoring and sewing. The flame retarding cotton bag special for cotton packaging and the manufacturing method of the flame retarding cotton bag have the advantages that the fabric has the features of being soft in hand feel, not prone to moisture regain, free of poison and friendly to the environment.
Description
Technical field
The present invention relates to a kind of weaving cotton bag, relate in particular to the special-purpose anti-flaming cotton bag of packing that grows cotton, also relate to the pack preparation method of special-purpose anti-flaming cotton bag of this cotton, belong to light textile field.
Background technology
Cotton is as the term suggests be the cloth being made into cotton yarn.It is the general name of all kinds of cotton textiles.Its advantage is easily warming, and soft docile, hygroscopicity, gas permeability are excellent.Its shortcoming is easy contracting, easily wrinkles, and little well-pressed attractive in appearance in appearance, importantly cotton fabric has inflammable characteristic.
In the Xinjiang in China the north, it is the larger cotton production base of China.In the past, in the time that cotton is packed, use be the packing bag of any material.When cotton processing in producer, all need packing bag to remove and just can topple over cotton at every turn, increase man-hour, very not convenient.
Afterwards, there is producer to release with cotton bag as pack, processed when cotton, directly connected packing bag propelling cotton processing machine, saved trouble and conveniently.
But the characteristic that cotton is inflammable, always makes cotton grower in use, do sufficient fire prevention and prepare, and flame retardant effect also can only be realized by keeping external environment condition and stopping kindling material, quite passive.According to statistics, within 2013, in storage repository, a lot of fire have occurred, lost hugely, approximately 4～500,000,000 RMB, still, to so far, still do not have fire-retardant cotton cloth bag on market.
Summary of the invention
The object of the present invention is to provide grow cotton packing special-purpose anti-flaming cotton bag, specifically a very significantly cotton packing special-purpose anti-flaming cotton bag of a kind of flame retardant effect.
In order to solve above technical problem, the technical solution used in the present invention is: the packing special-purpose anti-flaming cotton bag that grows cotton, and its innovative point is, is made up on loom of warp thread and weft yarn by the rule of necessarily the drifting along fabric forming that is interweaved; Described warp thread adopts 10 count all cotton yarns, floods fire retardant maceration extract before weaving, being made up of according to the mass ratio of 102:128:2:1:75 water, fire retardant, nano titania slurry and wax disk(-sc) of this fire retardant maceration extract; Described weft yarn adopts 10 count all cotton yarns, floods cooking liquor before weaving, and this cooking liquor is made up of according to the mass ratio of 1:1.4～1.5 water, fire retardant.
Further, described fire retardant main component is for narrowing base urea and boric acid ester compound, and pH value is 5～6.
Further, in described cooking liquor, add the bleeding agent of cooking liquor quality 0.0001%.
Further, the active component of described bleeding agent is the compound of ethers and sulfonate sodium salt compounds, and pH value is 5.5～7.0.
The preparation method that another object of the present invention is to provide above-mentioned cotton packing special-purpose anti-flaming cotton bag, is mainly warp thread making, weft yarn making, fabric making, cutting, the large step of stitching five, and its innovative point is:
Described warp thread making step is as follows:
1) be heated to after 98～100 ℃ after in proportion water, fire retardant, nano titania slurry and wax disk(-sc) being mixed according to the mass ratio of 102:128:2:1, after adding, the starch that is 75 times of wax disk(-sc) quality by quality stirs, warp thread passes through from flame-retardant impregnating liquid with the speed of 10～20 meter per seconds, realize starching, guarantee that the rate of sizing reaches 80%～90%;
2) warp thread after starching drains with pair roller, and moisture control is 15%～25%;
3) adopt the mode that dry on two sides that warp thread is dried, warp thread is fitted in to cylinder surface, S-type the walking around of speed from 14～16 cylinder surfaces being arranged in a row with 30～35 ms/min of speed, to drying, bowl temperature is 140～150 ℃;
The making step of described weft yarn is as follows:
1) rewinding: rewinding adopts plastic bobbin, and each tube quality is consistent, is 850～900g, in tube forming, pine is outer tight, and rolling density is consistent, is 500～560 circles/bobbin;
2) boiling: prepare cooking liquor in pressure cooker, the bobbin of step 1) is placed on the bobbin fixed leg of pressure cooker, bobbin is 1～2cm at the arrangement pitches of pressure cooker, be heated to 98～100 ℃ of boilings, the pressure of pressure cooker is 3～4MPa, digestion time 62～65 minutes, and cooking liquor is from fixed leg bottom upwards, inside by bobbin outwards infiltrates into yarn, and iterative cycles horizontal plane is at 1/3 place of pressure cooker bobbin fixed leg height;
3) dehydration: take out yarn from pressure cooker, de-dry in Water Extraction Machinery, the moisture content after dehydration is 20～30%,
4) dry: the yarn of step 3) is sent into drying room and at the temperature of 80～100 ℃, dry 4 hours, make weft yarn finished product.
Described fabric making step: be 30 pieces/inch through close and filling density, adopt plain weave or twill weave;
Described stitching step: the stitch density of stitching is 4～6 pins.
Beneficial effect of the present invention:
1) fire-retardant cloth bag of the present invention not only has very large practicality, can also bring society and economic benefit, cotton belongs to inflammable thing, in the past in the process of packing, transportation and storage because cotton burning causes that the event of fire happens occasionally, if all use retardant cotton cloth bag of the present invention, can reduce and even avoid causing unnecessary loss to country and unit, alleviate fire fighter's work load;
2) there is not shrinkage phenomenon in cotton bag of the present invention, is, after cloth is woven, in the process of rear arrangement, to pad fire retardant in the past, and cloth hole absorbs fire retardant, and amount of flame-retardant agent is large, and the fire retardant in the process central holing of oven dry evaporates again, causes waste; The preparation method of cotton bag of the present invention is before weaving, and warp thread and weft yarn pass through respectively fire retardant processing, and the cloth bag cloth cover that the method makes can not shrink, and amount of flame-retardant agent is few, and production cost has reduced by 1/3 left and right,
3) adopt cotton bag of the present invention to there is the characteristic of soft, difficult moisture regain, asepsis environment-protecting.
Accompanying drawing explanation
Fig. 1 is the structural representation of pressure cooker of the present invention.
Fig. 2 is the structural representation of prismatic column in this fixed leg shown in Fig. 1.
The specific embodiment
The of the present invention one packing special-purpose anti-flaming cotton bag that grows cotton, is made up by the rule of necessarily the drifting along comprehensive fabric forming that is interweaved on loom of warp thread and weft yarn; Described warp thread adopts 10 count all cotton yarns, before weaving, flood fire retardant maceration extract, being formed according to the mass ratio of 102:128:2:1:75 by water, fire retardant, nano titania slurry (weaving Co., Ltd by the U.S. logical sequence in Rugao City provides) and wax disk(-sc) of this fire retardant maceration extract; Described weft yarn adopts 10 count all cotton yarns, before weaving, flood cooking liquor, this cooking liquor is made up of according to the mass ratio of 1:1.4～1.5 water, fire retardant, wherein, fire retardant main component is for narrowing base urea and boric acid ester compound, pH value is 5～6, adds the bleeding agent of cooking liquor quality 0.0001% in cooking liquor; The active component of bleeding agent is the compound of ethers and sulfonate sodium salt compounds, and pH value is 5.5～7.0.
The preparation method of cotton packing special-purpose anti-flaming cotton bag of the present invention, is mainly warp thread making, weft yarn making, fabric making, cutting, the large step of stitching five.
Described warp thread making step is as follows:
1) will after water, fire retardant, nano titania slurry and wax disk(-sc) mixing, be heated to after 98～100 ℃ in proportion, after being added, aforementioned proportion starch stirs, warp thread passes through from flame-retardant impregnating liquid with the speed of 10～20 meter per seconds, realizes starching, guarantees that the rate of sizing reaches 80%～85%;
2) warp thread after starching drains with pair roller, and moisture control is 15%～25%;
3) adopt the mode that dry on two sides that warp thread is dried, warp thread is fitted in to cylinder surface, S-type the walking around of speed from 14～16 cylinder surfaces being arranged in a row with 30～35 ms/min of speed, to drying, bowl temperature is 140～150 ℃;
The making step of described weft yarn is as follows:
1) rewinding: rewinding adopts plastic bobbin, and each tube quality is consistent, is 850～900g, in tube forming, pine is outer tight, and rolling density is consistent, is 500～560 circles/bobbin;
2) boiling:
The preparation of pressure cooker: as shown in Figure 1, 2, pot body 1 is circular to the structure of pressure cooker, and bottom is that interlayer is flat, the countless small sircle holes that distribute on upper interlayer face 3, the cooking liquor of being convenient in cooking liquor and the interlayer in pressure cooker forms path.The equidistant fixed leg 2 that is provided with on interlayer face 3 on pot bottom, described fixed leg 2 is hollow, in the outside of fixed leg 2, along fixed leg axial direction 4 the prismatic flowing flux 4 that have been equally spaced, is all communicated with the current in interlayer.
In pressure cooker, prepare cooking liquor, bobbin is placed on the bobbin fixed leg of pressure cooker, bobbin is 1～2cm at the arrangement pitches of pressure cooker, be heated to 98～100 ℃ of boilings, the pressure of pressure cooker is 2～3MPa, digestion time 62～65 minutes, and cooking liquor is from fixed leg bottom upwards, inside by bobbin outwards infiltrates into yarn, and iterative cycles horizontal plane is at 1/3 place of pressure cooker bobbin fixed leg height;
3) dehydration: take out yarn from pressure cooker, de-dry in Water Extraction Machinery, the moisture content after dehydration is 20～30%,
4) dry: the yarn of step 3) is sent into drying room and at the temperature of 80～100 ℃, dry 4 hours, make weft yarn finished product.
Described fabric making step: be 30 pieces/inch through close and filling density, adopt plain weave or twill weave, make grey cloth;
The grey cloth making is carried out to cutting and make, the stitch density of stitching is 4～6 pins.
Embodiment 1
Cotton bag: 1.46 long × 54 wide × 108 height; Filling yarn yarn count used is 10 count all cotton yarns; Yarn pulling force 580N; Adopt plain weave one on the other.
Embodiment 2
Cotton bag: 1.46 long × 54 wide × 108 height; Filling yarn yarn count used is 10 count all cotton yarns; Yarn pulling force 580N; Adopt on two twill weave once.
Above-mentioned cloth bag is tested to result of the test:
1. halogen-free environmental;
2. the fabrics feel soft after flame-proof treatment, difficult moisture regain, asepsis environment-protecting;
3. the fabric fire protecting performance after flame treatment reaches GB B1 grade standard;
Oxidation index: >=32% after flame time :≤5 seconds
Glow the time :≤5 seconds damage (carbonization) length :≤150 ㎜
Toxicity detects:
Content's index requirement according to European Union to cadmium, lead, tribute, Cr VI, PBBs (PBBs) and PBDE (PBBEs ∕ PBDEs), detect and identify through Shanghai City SGS-CSTC chemical laboratory, meet international standard requirement completely, be confirmed to be the environment-friendly products that can use safely.
Claims (6)
1. the packing special-purpose anti-flaming cotton bag that grows cotton, is characterized in that: be made up by the rule of necessarily the drifting along fabric forming that is interweaved on loom of warp thread and weft yarn; Described warp thread adopts 10 count all cotton yarns, floods fire retardant maceration extract before weaving, being made up of according to the mass ratio of 102:128:2:1:75 water, fire retardant, nano titania slurry and wax disk(-sc) of this fire retardant maceration extract; Described weft yarn adopts 10 count all cotton yarns, floods cooking liquor before weaving, and this cooking liquor is made up of according to the mass ratio of 1:1.4～1.5 water, fire retardant.
2. the according to claim 1 one packing special-purpose anti-flaming cotton bag that grows cotton, is characterized in that: described fire retardant main component is for narrowing base urea and boric acid ester compound, and pH value is 5～6.
3. the according to claim 1 one packing special-purpose anti-flaming cotton bag that grows cotton, is characterized in that: the bleeding agent that adds cooking liquor quality 0.0001% in described cooking liquor.
4. the according to claim 1 one packing special-purpose anti-flaming cotton bag that grows cotton, is characterized in that: the active component of described bleeding agent is the compound of ethers and sulfonate sodium salt compounds, and pH value is 5.5～7.0.
5. an affected method that realizes cotton packing special-purpose anti-flaming cotton bag claimed in claim 1, is mainly warp thread making, weft yarn making, fabric making, cutting, the large step of stitching five, it is characterized in that:
Described warp thread making step is as follows:
1) be heated to after 98～100 ℃ after in proportion water, fire retardant, nano titania slurry and wax disk(-sc) being mixed according to the mass ratio of 102:128:2:1, after adding, the starch that is 75 times of wax disk(-sc) quality by quality stirs, warp thread passes through from flame-retardant impregnating liquid with the speed of 10～20 meter per seconds, realize starching, guarantee that the rate of sizing reaches 80%～90%;
2) warp thread after starching drains with pair roller, and moisture control is 15%～25%;
3) adopt the mode that dry on two sides that warp thread is dried, warp thread is fitted in to cylinder surface, S-type the walking around of speed from 14～16 cylinder surfaces being arranged in a row with 30～35 ms/min of speed, to drying, bowl temperature is 140～150 ℃;
The making step of described weft yarn is as follows:
1) rewinding: rewinding adopts plastic bobbin, and each tube quality is consistent, is 850～900g, in tube forming, pine is outer tight, and rolling density is consistent, is 500～560 circles/bobbin;
2) boiling: prepare cooking liquor in pressure cooker, the bobbin of step 1) is placed on the bobbin fixed leg of pressure cooker, bobbin is 1～2cm at the arrangement pitches of pressure cooker, be heated to 98～100 ℃ of boilings, the pressure of pressure cooker is 3～4MPa, digestion time 62～65 minutes, and cooking liquor is from fixed leg bottom upwards, inside by bobbin outwards infiltrates into yarn, iterative cycles; Horizontal plane is at 1/3 place of pressure cooker bobbin fixed leg height;
3) dehydration: take out yarn from pressure cooker, de-dry in Water Extraction Machinery, the moisture content after dehydration is 20～30%,
4) dry: the yarn of step 3) is sent into drying room and at the temperature of 80～100 ℃, dry 4 hours, make weft yarn finished product.
6. fabric making step described in: be 30 pieces/inch through close and filling density, adopt plain weave or twill weave;
Described stitching step: the stitch density of stitching is 4～6 pins.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410054290.8A CN103806196A (en) | 2014-02-18 | 2014-02-18 | Flame retarding cotton bag special for cotton packaging and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410054290.8A CN103806196A (en) | 2014-02-18 | 2014-02-18 | Flame retarding cotton bag special for cotton packaging and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103806196A true CN103806196A (en) | 2014-05-21 |
Family
ID=50703558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410054290.8A Pending CN103806196A (en) | 2014-02-18 | 2014-02-18 | Flame retarding cotton bag special for cotton packaging and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103806196A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2799596Y (en) * | 2005-11-11 | 2006-07-26 | 北京英特莱技术公司 | Outside fabric for flame-retardant fire-fighting suit |
| EP2034088A1 (en) * | 2007-09-10 | 2009-03-11 | W.L.Gore & Associates Gmbh | Fabric and fabric laminate |
| CN202175785U (en) * | 2011-06-27 | 2012-03-28 | 南通五联品牌策划有限公司 | Flame retarding fabric |
| CN102912524A (en) * | 2012-10-26 | 2013-02-06 | 如皋市安国织造有限公司 | Preparation method of special flame retardant cotton bag for cotton packaging |
| CN102926198A (en) * | 2012-10-26 | 2013-02-13 | 无锡裕通织造有限公司 | Spinning sizing agent |
| CN103343453A (en) * | 2013-07-16 | 2013-10-09 | 徐州亿盈纺织科技有限公司 | Super pretty flame-retardant textile fabric and manufacturing method thereof |
| CN103388223A (en) * | 2012-05-07 | 2013-11-13 | 上海市纺织科学研究院 | Strong-strength aramid 1414 filament/flame-retardant cotton fiber blended fabric and production method for same |
-
2014
- 2014-02-18 CN CN201410054290.8A patent/CN103806196A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2799596Y (en) * | 2005-11-11 | 2006-07-26 | 北京英特莱技术公司 | Outside fabric for flame-retardant fire-fighting suit |
| EP2034088A1 (en) * | 2007-09-10 | 2009-03-11 | W.L.Gore & Associates Gmbh | Fabric and fabric laminate |
| CN202175785U (en) * | 2011-06-27 | 2012-03-28 | 南通五联品牌策划有限公司 | Flame retarding fabric |
| CN103388223A (en) * | 2012-05-07 | 2013-11-13 | 上海市纺织科学研究院 | Strong-strength aramid 1414 filament/flame-retardant cotton fiber blended fabric and production method for same |
| CN102912524A (en) * | 2012-10-26 | 2013-02-06 | 如皋市安国织造有限公司 | Preparation method of special flame retardant cotton bag for cotton packaging |
| CN102926198A (en) * | 2012-10-26 | 2013-02-13 | 无锡裕通织造有限公司 | Spinning sizing agent |
| CN103343453A (en) * | 2013-07-16 | 2013-10-09 | 徐州亿盈纺织科技有限公司 | Super pretty flame-retardant textile fabric and manufacturing method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 王华锋等: ""纳米二氧钛在纺织浆料中的应用"", 《第八届功能性纺织品及纳米技术研讨会论文集》, 1 April 2008 (2008-04-01) * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103938323B (en) | Method for preparing non-PVA fiber hollow yarn and hollow fabric thereof | |
| CN104372687B (en) | The production method of a kind of cotton fibre/modified cotton fiber yarn-dyed fabric | |
| CN103603193A (en) | Flame-retardant fabric | |
| CN104294451A (en) | Anti-microbial wool fabric and manufacturing method thereof | |
| CN103381689A (en) | Water-absorbing, wear-resistance, alkali-resistance, anti-pilling, and flame-retardant fabrics | |
| CN105369451A (en) | Sofa cover fabric | |
| CN103397760A (en) | Environment-friendly three-dimensional wall cloth fabric and producing method thereof | |
| CN103806196A (en) | Flame retarding cotton bag special for cotton packaging and manufacturing method thereof | |
| CN208812661U (en) | High speed warp knit fabric for automobile interiors | |
| CN102912524A (en) | Preparation method of special flame retardant cotton bag for cotton packaging | |
| CN108486740A (en) | A kind of elastic cotton sense textile fabric and its production technology | |
| Akbar et al. | Investigation of comfort properties of knitted denim | |
| CN102505276A (en) | Flame-retardant skin-friendly fabric | |
| CN105113094A (en) | Blend fiber knitted fabric | |
| CN105595483A (en) | Production technology of alginate fiber and aramid fiber blended flame-retardant fabric | |
| CN102965791A (en) | Silk-floss cross-stripe silk | |
| CN211000271U (en) | High-hygroscopicity untwisted yarn fabric | |
| CN104975421A (en) | Radiation protection regenerated cellulose fiber knitted fabric and knitting method thereof | |
| CN103469447A (en) | Multifunctional fireproof breathable fabric | |
| CN207452551U (en) | A kind of fire-retardant tatting elastic band | |
| CN204318220U (en) | Ventilation dustproof kills mite cover | |
| CN103924342A (en) | Inflaming retarding embroidery thread for embroidery | |
| Al-Moursy | The effect of blending a ratio of Chorisia fibers with weft yarns on some properties of the fabrics after bleaching | |
| CN216100841U (en) | Multifunctional environment-friendly flame-retardant warp-knitted fabric | |
| CN211106107U (en) | Warp-knitted corduroy-imitated fabric |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140521 |