CN103801950B - A kind of positioner being easy to berrette file hook bolt rapid processing and processing method thereof - Google Patents

A kind of positioner being easy to berrette file hook bolt rapid processing and processing method thereof Download PDF

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Publication number
CN103801950B
CN103801950B CN201410057655.2A CN201410057655A CN103801950B CN 103801950 B CN103801950 B CN 103801950B CN 201410057655 A CN201410057655 A CN 201410057655A CN 103801950 B CN103801950 B CN 103801950B
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China
Prior art keywords
thimble
bolt
jaw clamp
clamp shaft
positioner
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CN201410057655.2A
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Chinese (zh)
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CN103801950A (en
Inventor
严志双
邱宗林
姚小平
雷忠华
陈本亮
任丽娟
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Kunming Iron and Steel Group Co Ltd
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Kunming Iron and Steel Group Co Ltd
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Priority to CN201410057655.2A priority Critical patent/CN103801950B/en
Publication of CN103801950A publication Critical patent/CN103801950A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/12Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B1/00Methods for turning or working essentially requiring the use of turning-machines; Use of auxiliary equipment in connection with such methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B23/00Tailstocks; Centres
    • B23B23/04Live centres

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)
  • Gripping On Spindles (AREA)

Abstract

The invention discloses a kind of positioner being easy to berrette file hook bolt rapid processing and processing method thereof, described device includes three-jaw clamp shaft, thimble and movable thimble, snap-fit engagement section that described three-jaw clamp shaft rear end is arranged and lathe three-claw chuck is connected, described its front end of three-jaw clamp shaft arranges thimble, and described thimble arranges fastener;Described movable thimble and bearing fit are socketed on lathe center.The inventive method include successively being installed location, rough turn, finish turning shaft and flat bolt is domatic, car tooth, correction, forming step.The present invention uses three-jaw clamp shaft so that rough turn and finish turning pole face and flat bolt is domatic all can process at one time, and has both ensured bolt precision, has reduced mismachining tolerance, more save process time of unit bolt.Prior art forges machine work molding from blanking, processes a bolt used time average 27min, uses the inventive method processing used time average 15min.Present configuration is simple, and convenient mounting and clamping is processed fast and simple.

Description

A kind of positioner being easy to berrette file hook bolt rapid processing and processing method thereof
Technical field
The invention belongs to Machining Technology field, belong to axle class processing technique field further, be specifically related to a kind of simple in construction, cheap, the positioner being easy to berrette file hook bolt rapid processing of the convenient mounting and clamping of reliable operation and method thereof.
Background technology
Bolt, by a head and screw rod class securing member dimerous, needs and nut screw connection, for being fastenedly connected two parts with through hole.In many equipment such as bolt is referred to as the rice of industry, is widely used in electronic product, engineering goods, digital product, power equipment, dynamo-electric engineering goods.The generally blanking of the processing technique of bolt, forge into just shape hair training, two ends centre hole beaten by annealing cooling, upper lathe, grab chuck with four blocks flat bolt head, simultaneously thimble withstand the rough turn pole face of bolt tail, finish turning pole face, reverse end for end that the flat bolt head of car two is domatic again, car tooth, correction, molding, tune turnery processing speed is slow the most in turn, and concentricity is low, mismachining tolerance is big, and labor strength is bigger.To this end, a kind of simple in construction of research and development, cheap, reliable operation, the positioner being easy to berrette file hook bolt rapid processing of convenient mounting and clamping and processing method thereof, it is with a wide range of applications.
Summary of the invention
It is an object of the invention to provide one and can be effectively improved bolt working (machining) efficiency, it is ensured that the dedicated positioning device being easy to berrette file hook bolt rapid processing of bolt machining accuracy;Second purpose is to provide a kind of method based on aforementioned means processing berrette file hook bolt.
The first object of the present invention is realized in, described device includes three-jaw clamp shaft, thimble and movable thimble, snap-fit engagement section that described three-jaw clamp shaft rear end is arranged and lathe three-claw chuck is connected, described its front end of three-jaw clamp shaft arranges thimble, and described thimble arranges fastener;Described movable thimble and bearing fit are socketed on lathe center.
The second object of the present invention be achieved in that the inventive method include successively being installed location, rough turn, finish turning shaft and flat bolt is domatic, car tooth, correction, forming step:
A, first accomplish fluently centre hole at workpiece two ends, three-jaw clamp shaft rear end is installed with lathe three-claw chuck, moves lathe guide rail, workpiece vehicle body end centre hole is coordinated with movable thimble, and make the flat bolt of thimble front end and workpiece domatic end centre hole coordinate, make fastener and workpiece snug fit simultaneously;
B, startup lathe, rough turn screw rod shaft and flat bolt are domatic;Finish turning screw rod shaft and flat bolt are domatic the most again;
C, then car tooth, correction, obtain the berrette file hook bolt processed through last molding.
The present invention uses three-jaw clamp shaft so that rough turn and finish turning pole face and flat bolt is domatic all can process at one time, and has both ensured bolt precision, has reduced mismachining tolerance, more save process time of unit bolt.Prior art forges machine work molding from blanking, processes a bolt used time average 27min, uses the inventive method processing used time average 15min.With 1 year certain factory 1200, such bolt of needs for counting, lathe power of motor 10KW, often degree electricity 0.5 yuan;1 year can using electricity wisely 1200 yuan;Present configuration is simple, cheap, reliable operation, and convenient mounting and clamping is processed fast and simple.
Accompanying drawing explanation
Fig. 1 is duty schematic front view of the present invention;
In figure: 1-three-jaw clamp shaft, 2-thimble, 3-movable thimble, 4-bearing, 5-Lathe thimble, 6-workpiece, 7-fastener, 8-scroll chuck.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings, but is any limitation as the present invention never in any form, based on present invention teach that any conversion or improvement made, each falls within protection scope of the present invention.
As shown in Figure 1, apparatus of the present invention include three-jaw clamp shaft 1, thimble 2 and movable thimble 3, snap-fit engagement section that described three-jaw clamp shaft 1 rear end is arranged and lathe three-claw chuck is connected, described its front end of three-jaw clamp shaft 1 arranges thimble 2, described thimble 2 arranges fastener 7;Described movable thimble 3 is connected on lathe center 5 with bearing 4 engagement sleeves.
Described fastener 7 is L-shaped, and its minor face is fixed in thimble 2 side.
A diameter of 20-30mm of described three-jaw clamp shaft 1.
Described thimble 2 is overall structure with three-jaw clamp shaft 1, and its thimble total length is 15-30mm.
Described thimble 2 is Split type structure with three-jaw clamp shaft 1, and described thimble 2 is arranged in the front end centre bore of three-jaw clamp shaft 1.
The front end of described thimble 2 is cone, and cone angle is 30 ~ 90 °.
Described fixing card 7 front end is longer than thimble 2 front end.
The inventive method include successively being installed location, rough turn, finish turning shaft and flat bolt is domatic, car tooth, correction, forming step, first centre hole is accomplished fluently at workpiece two ends, three-jaw clamp shaft 1 rear end is installed with in lathe three-claw chuck 8, mobile lathe guide rail, workpiece vehicle body end centre hole is coordinated with movable thimble, and make the thimble 2 front end domatic end centre hole of bolt flat with workpiece coordinate, make fastener 7 and workpiece 6 snug fit simultaneously;Starting lathe, rough turn screw rod shaft and flat bolt are domatic;Finish turning screw rod shaft and flat bolt are domatic the most again;Then car tooth, correction, obtains the berrette file hook bolt processed through last molding.
The operation principle of the present invention and work process:
The present invention uses three-jaw clamp shaft, by thimble top tight workpiece, fastener and workpiece fits and rotates, realize not carrying out under secondary clamping, the disposable processing domatic to pole face and flat bolt, both ensured bolt precision, reduce mismachining tolerance, more save the process time of unit bolt.
Adding man-hour, three-jaw clamp shaft is anchored in three-jaw (or four paws) chuck by lathe, thimble and movable thimble hold out against the two ends that need to process workpiece respectively;Fitted workpiece by fastener again, rotate realize pole face and the domatic processing of flat bolt by fastener rotational band part of starting building.Rough turn and finish turning pole face and flat bolt is domatic is not required to unload workpiece and again installs post-treatment and complete.

Claims (6)

1. the positioner being easy to berrette file hook bolt rapid processing, including three-jaw clamp shaft (1), thimble (2) and movable thimble (3), described three-jaw clamp shaft (1) rear end arranges the snap-fit engagement section being connected with lathe three-claw chuck (8), it is characterized in that: described three-jaw clamp shaft (1) front end arranges thimble (2), on described thimble (2), fastener (7) is set, fastener (7) is L-shaped, its minor face is fixed in thimble (2) side, and fastener (7) front end is longer than thimble (2) front end;Described movable thimble (3) and bearing (4) engagement sleeves are connected on lathe center (5).
The positioner being easy to berrette file hook bolt rapid processing the most according to claim 1, is characterized in that: a diameter of 20-30mm of described three-jaw clamp shaft (1).
The positioner being easy to berrette file hook bolt rapid processing the most according to claim 1, is characterized in that: described thimble (2) and three-jaw clamp shaft (1) are overall structure, and thimble (2) total length is 15-30mm.
The positioner being easy to berrette file hook bolt rapid processing the most according to claim 1, is characterized in that: described thimble (2) and three-jaw clamp shaft (1) are Split type structure, and described thimble (2) is arranged in the front end centre bore of three-jaw clamp shaft (1).
5. according to the positioner being easy to berrette file hook bolt rapid processing described in claim 1,3 or 4, it is characterized in that: the front end of described thimble (2) is cone, and cone angle is 30 ~ 90 °.
6. a berrette file hook bolt fast processing method for the device described in claim 1 ~ 4 any one, include successively being installed location, rough turn, finish turning shaft and flat bolt is domatic, car tooth, correction, forming step, it is characterized in that:
A, first accomplish fluently centre hole at workpiece (6) two ends, three-jaw clamp shaft (1) rear end is installed in lathe three-claw chuck (8), mobile lathe guide rail, workpiece vehicle body end centre hole is coordinated with movable thimble (3), and make thimble (2) the front end domatic end centre hole of bolt flat with workpiece coordinate, make fastener (7) and workpiece (6) snug fit simultaneously;
B, startup lathe, rough turn screw rod shaft and flat bolt are domatic;Finish turning screw rod shaft and flat bolt are domatic the most again;
C, then car tooth, correction, obtain the berrette file hook bolt processed through last molding.
CN201410057655.2A 2014-02-20 2014-02-20 A kind of positioner being easy to berrette file hook bolt rapid processing and processing method thereof Active CN103801950B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410057655.2A CN103801950B (en) 2014-02-20 2014-02-20 A kind of positioner being easy to berrette file hook bolt rapid processing and processing method thereof

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Application Number Priority Date Filing Date Title
CN201410057655.2A CN103801950B (en) 2014-02-20 2014-02-20 A kind of positioner being easy to berrette file hook bolt rapid processing and processing method thereof

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CN103801950A CN103801950A (en) 2014-05-21
CN103801950B true CN103801950B (en) 2016-08-03

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104511756A (en) * 2014-09-23 2015-04-15 上海奥林汽车安全***有限公司 Lathe adapter used for fine bar processing
CN110421185A (en) * 2019-08-27 2019-11-08 汤玉军 A kind of reversible positioning mechanism of automobile multi-diameter shaft processing

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3659490A (en) * 1969-08-27 1972-05-02 Harold G Buck Fastening device
CN2668307Y (en) * 2003-12-01 2005-01-05 李益 Machine tool working rapid fastening device
CN1945030A (en) * 2006-10-26 2007-04-11 贵州凯星液力传动机械有限公司 Method for processing high accuracy high strength bolt
CN201313180Y (en) * 2008-11-28 2009-09-23 江苏双达工程技术研究中心有限公司 Taper shank-type high-accuracy two-purpose thimble
CN202317989U (en) * 2011-11-25 2012-07-11 浙江浦江齿轮有限公司 Device for clamping workpiece
CN102814735A (en) * 2012-08-03 2012-12-12 烟台艾迪精密机械股份有限公司 Cylindrical work piece grinding and processing tooling and use method thereof
CN202763082U (en) * 2012-09-12 2013-03-06 铜陵市得盛机电制品有限责任公司 Turning-lathe tailstock center
CN103231308A (en) * 2013-03-29 2013-08-07 浙江恒成硬质合金有限公司 Flat-top piece

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3659490A (en) * 1969-08-27 1972-05-02 Harold G Buck Fastening device
CN2668307Y (en) * 2003-12-01 2005-01-05 李益 Machine tool working rapid fastening device
CN1945030A (en) * 2006-10-26 2007-04-11 贵州凯星液力传动机械有限公司 Method for processing high accuracy high strength bolt
CN201313180Y (en) * 2008-11-28 2009-09-23 江苏双达工程技术研究中心有限公司 Taper shank-type high-accuracy two-purpose thimble
CN202317989U (en) * 2011-11-25 2012-07-11 浙江浦江齿轮有限公司 Device for clamping workpiece
CN102814735A (en) * 2012-08-03 2012-12-12 烟台艾迪精密机械股份有限公司 Cylindrical work piece grinding and processing tooling and use method thereof
CN202763082U (en) * 2012-09-12 2013-03-06 铜陵市得盛机电制品有限责任公司 Turning-lathe tailstock center
CN103231308A (en) * 2013-03-29 2013-08-07 浙江恒成硬质合金有限公司 Flat-top piece

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Title
浅谈高强度螺栓加工工艺;刘伟;《百度文库》;20111115;1-4 *

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