CN103798946B - Sugar spices applies treatment system - Google Patents
Sugar spices applies treatment system Download PDFInfo
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- CN103798946B CN103798946B CN201210451553.XA CN201210451553A CN103798946B CN 103798946 B CN103798946 B CN 103798946B CN 201210451553 A CN201210451553 A CN 201210451553A CN 103798946 B CN103798946 B CN 103798946B
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Abstract
The invention discloses sugared spices and apply treatment system, comprise perfuming tank, nozzle, gear pump and electric three passes ball valve, electric three passes ball valve is connected with perfuming tank by liquid back pipe road, electric three passes ball valve is connected with perfuming tank by feed liquid pipeline, electric three passes ball valve is connected with nozzle by fluid pipeline, feed liquid pipeline is arranged primary diaphragm valve, 4th diaphragm valve, filter and the 5th diaphragm valve, feed liquid pipeline between primary diaphragm valve and the 4th diaphragm valve connects the first external pipeline and the second external pipeline, first external pipeline is arranged secondary diaphragm valve, second external pipeline is arranged tertiary membrane plate valve, gear pump is in parallel with the 5th diaphragm valve, fluid pipeline connects and is used for passing into compressed-air actuated second air pipe line.In the tailing stage that the present invention can produce at every batch, the feed liquid of fluid pipeline inner product being deposited is not applied in corresponding pipe tobacco by board, has both ensured the perfuming ratio of this batch, avoids feed liquid flavour passage simultaneously and goes bad.
Description
Technical field
The invention belongs to cigarette primary processing technical field, be specifically related to the treatment system applying sugared spices in cigarette primary processing process in tobacco.
Background technology
In cigarette manufacturing process, need the reinforced process of tobacco flavoring, it is the technical process deployed feed liquid be evenly sprayed on material that tobacco flavoring feeds in raw material.Spices applies process and comprises Four processes, i.e. the pre-filled process of pipeline, production process, the on-the-spot removal process of pipeline feed liquid and feed liquid sugar Flavor Kitchen removal process, but needs first feed liquid to be transported in perfuming tank by sugared Flavor Kitchen before spices applies.Fig. 3 shows spices in prior art and applies treatment system, spices applies treatment system and comprises perfuming tank 1, nozzle 12, air pump 22, gear pump 7 and electric three passes ball valve 11, electric three passes ball valve 11 is connected with the upper end of perfuming tank 1 by liquid back pipe road 25, electric three passes ball valve 11 is connected with the lower end of perfuming tank 1 by feed liquid pipeline 23, and electric three passes ball valve 11 is connected with nozzle 12 by fluid pipeline 26.Feed liquid pipeline 23 sets gradually primary diaphragm valve 2, the 4th diaphragm valve 5, filter 6 and the 5th diaphragm valve 10, primary diaphragm valve 2 is near perfuming tank 1.Feed liquid pipeline 23 between primary diaphragm valve 2 and the 4th diaphragm valve 5 is connected to the first external pipeline 29 be connected with sugared Flavor Kitchen system (not shown) and the second external pipeline 30 be connected with compressed air system (not shown), first external pipeline 29 is provided with on secondary diaphragm valve 3, second external pipeline 30 and is provided with tertiary membrane plate valve 4.Gear pump 7 is in parallel with the 5th diaphragm valve 10.
As shown in Figure 3, the pre-filled process of pipeline: primary diaphragm valve 2 and the 4th diaphragm valve 5 are opened, secondary diaphragm valve 3, tertiary membrane plate valve 4 and the 5th diaphragm valve 10 keep closed condition, electric three passes ball valve 11 is in the state of feed liquid pipeline 23 and liquid back pipe road 25 conducting, gear pump 7 runs, and it is pre-filled that feed liquid starts to carry out feed liquid to feed liquid pipeline 23 and liquid back pipe road 25 from spices tank 1.Production process: when the pipe tobacco after the metering of belted electronic balance (not shown) moves to the nebulization region 24 of nozzle 12, primary diaphragm valve 2 and the 4th diaphragm valve 5 are opened, secondary diaphragm valve 3, tertiary membrane plate valve 4 and the 5th diaphragm valve 10 keep closed condition, electric three passes ball valve 11 is in the state of feed liquid pipeline 23 and fluid pipeline 26 conducting, gear pump 7 keeps duty, feed liquid is through filter 6, mass flowmenter 9 injection nozzle 12, nozzle 12 place is circumscribed with the first air pipe line 27 simultaneously, compressed air enters nozzle 12 through the first air pipe line 27 and is formed vaporific by spices atomization, evenly be sprayed on pipe tobacco.The on-the-spot removal process of feed liquid: at the end of the production of one batch, belted electronic balance flow reduces to 0 gradually, after time delay, gear pump 7 quits work, electric three passes ball valve 11 is in the state of feed liquid pipeline 23 and liquid back pipe road 25 conducting simultaneously, then, tertiary membrane plate valve 4, 4th diaphragm valve 5 and the 5th diaphragm valve 10 are opened, primary diaphragm valve 2 and secondary diaphragm valve 3 are closed, the compressed air of the compressed air system be connected with the second external pipeline 30 enters feed liquid pipeline 23 through tertiary membrane plate valve 4, residue spices in feed liquid pipeline 23 and mass flowmenter 9 is blown in spices tank 1 through discharging pipeline 25.Feed liquid sugar Flavor Kitchen removal process: primary diaphragm valve 2 and secondary diaphragm valve 3 are opened, and tertiary membrane plate valve 4 and the 4th diaphragm valve 5 are closed, and the air pump 22 that the first external pipeline 29 is arranged is opened, by the aroma recovery in spices tank 1 to sugared Flavor Kitchen.
By analyzing above Four processes, can find: although the spices in fluid pipeline 26 have passed through the metering of mass flowmenter 9, but be not applied in the silk union of the corresponding trade mark, cause the distortion of actual perfuming ratio, Flavouring Precision is low; In addition, the spices accumulated in fluid pipeline 26, when changing the trade mark and producing, can cause flavour passage with new spices in perfuming tank 1; Moreover if shut down for a long time, easily there is rotten also blocking pipeline in the feed liquid in fluid pipeline 26, causes quality accident.Therefore, by the feed liquid of accumulating in fluid pipeline 26, be not incorporated in corresponding material by board and seem very important.
Summary of the invention
In view of the above-mentioned problems in the prior art, technical problem to be solved by this invention is to provide a kind of sugared spices and applies treatment system, in the tailing stage that it can be produced at every batch, the feed liquid that fluid pipeline inner product is deposited is not applied in corresponding material by board.
In order to solve the problems of the technologies described above, present invention employs following technical scheme: a kind of sugared spices applies treatment system, comprise perfuming tank, nozzle, gear pump and electric three passes ball valve, described electric three passes ball valve is connected with the upper end of described perfuming tank by liquid back pipe road, described electric three passes ball valve is connected with the lower end of described perfuming tank by feed liquid pipeline, described electric three passes ball valve is connected with nozzle by fluid pipeline, from the one end near described perfuming tank, described feed liquid pipeline sets gradually primary diaphragm valve, 4th diaphragm valve, filter and the 5th diaphragm valve, feed liquid pipeline between primary diaphragm valve and the 4th diaphragm valve is connected to the first external pipeline and with the second external pipeline, described first external pipeline is provided with secondary diaphragm valve, described second external pipeline is provided with tertiary membrane plate valve, described gear pump is in parallel with described 5th diaphragm valve, wherein said fluid pipeline is connected with for passing into compressed air the feed liquid in described fluid pipeline to be blown to described nozzle and the second air pipe line of ejection.
As preferably, described fluid pipeline is provided with triple valve, described second air pipe line is communicated with described triple valve, on described second air pipe line of described triple valve, be provided with check valve.
As preferably, from one end of described check valve is set, described second air pipe line is disposed with the first control valve, filtering pressure reducing valve and the second control valve.
As preferably, described nozzle is positioned at the cylinder for applying sugared spices, described cylinder is connected with the belted electronic balance for feeding tobacco-thread, described belted electronic balance is arranged the first sensor for responding to pipe tobacco, sugared spices of the present invention applies treatment system and also comprises the second sensor, the PLC for responding to described drum rotating and be electrically connected the executing agency opened and closed for controlling described first control valve with described PLC, and described first sensor and the second sensor are all electrically connected with described PLC.
As preferably, described first control valve is pneumatic ball valve.
As preferably, the described fluid pipeline between described triple valve and described nozzle is provided with needle type regulating valve.
As preferably, described nozzle with passed into compressed-air actuated first air pipe line and be connected, from the compressed-air actuated one end of connection, described first air pipe line is disposed with the 3rd control valve, filtering pressure reducing valve and magnetic valve.
Compared with prior art, the beneficial effect that sugared spices of the present invention applies treatment system is: sugared spices of the present invention applies the tailing stage that treatment system can be produced at every batch, the feed liquid of fluid pipeline inner product being deposited is not applied in corresponding pipe tobacco by board, both ensure the perfuming ratio of this batch, improve Flavouring Precision, also solve feed liquid flavour passage and rotten problem simultaneously, ensure that the uniformity of product quality.
Accompanying drawing explanation
Fig. 1 is the structural representation that sugared spices of the present invention applies treatment system;
Fig. 2 is the control principle drawing of the first control valve of the sugared spices applying treatment system of invention;
Fig. 3 is the structural representation that in prior art, sugared spices applies treatment system.
Description of reference numerals
1-perfuming tank 2-primary diaphragm valve 3-secondary diaphragm valve
4-tertiary membrane plate valve 5-the 4th diaphragm valve 6-filter
7-gear pump 8-electro connecting pressure gauge 9-mass flowmenter
10-the 5th diaphragm valve 11-ball valve 12-dual-medium nozzle
13-the 3rd control valve 14-filtering pressure reducing valve 15-magnetic valve
16-second control valve 17-filtering pressure reducing valve 18-first control valve
19-check valve 20-triple valve 21-needle type regulating valve
22-air pump 23-feed liquid pipeline 24-range of atomization
25-liquid back pipe road 26-fluid pipeline 27-first air pipe line
28-second air pipe line 29-first external pipeline 30-second external pipeline
31-cylinder 32-first sensor 33-second sensor
34-PLC35-executing agency
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail, but not as a limitation of the invention.
As shown in Figure 1, the sugared spices of embodiments of the invention applies treatment system, comprise perfuming tank 1, nozzle 12, gear pump 7 and electric three passes ball valve 11, electric three passes ball valve 11 is connected with the upper end of perfuming tank 1 by liquid back pipe road 25, electric three passes ball valve 11 is connected with the lower end of perfuming tank 1 by feed liquid pipeline 23, electric three passes ball valve 11 is connected with nozzle 12 by fluid pipeline 26, from the one end near perfuming tank 1, feed liquid pipeline 23 sets gradually primary diaphragm valve 2, 4th diaphragm valve 5, filter 6 and the 5th diaphragm valve 10, feed liquid pipeline 23 between primary diaphragm valve 2 and the 4th diaphragm valve 5 is connected to the first external pipeline 29 and with the second external pipeline 30, first external pipeline 29 is provided with secondary diaphragm valve 3, second external pipeline 30 is provided with tertiary membrane plate valve 4, one end of first external pipeline 29 is connected with sugared Flavor Kitchen system (not shown), for the feed pump in pipeline and perfuming tank 1 being got back in sugared Flavor Kitchen system after the tobacco perfuming of batch completes.One end of second external pipeline 30 is connected with compressed air system, for being blown back the feed liquid in pipeline in perfuming tank 1 by compressed air after the tobacco perfuming of batch completes.Gear pump 7 is in parallel with the 5th diaphragm valve 10; Wherein fluid pipeline 26 is connected with for passing into compressed air the feed liquid in fluid pipeline 26 to be blown to nozzle 12 and the second air pipe line 28 of ejection.This second air pipe line 28 external compressed air system, is filled with compressed air in the second air pipe line 28, in the tailing stage that one batch is produced, the feed liquid retained is driven out of from nozzle 12 and be applied to the pipe tobacco of this batch in fluid pipeline 26.To ensure the perfuming ratio of this batch, improve Flavouring Precision.And be unlikely to use the feed liquid retained in liquid pipeline 26 and be applied in the pipe tobacco of next batch, avoid feed liquid flavour passage and rotten hidden danger, guarantee the uniformity of product quality.
As a kind of preferred version of the present embodiment, fluid pipeline 26 is provided with triple valve 20, the second air pipe line 28 is communicated with triple valve 20, on the second air pipe line 28 of triple valve 20, be provided with check valve 19.Guarantee being set compressed air can only be made to flow into fluid pipeline 26 of check valve 19, and the feed liquid can not used in liquid pipeline 26 flows into the second air pipe line 28.Triple valve 20 as much as possible near electric three passes ball valve 11, so that the feed liquid used in liquid pipeline 26 ejection as far as possible at the end of batch, and should not retain.
As the present embodiment further preferably, from one end of check valve 19 is set, the second air pipe line 28 is disposed with the first control valve 18, filtering pressure reducing valve 17 and the second control valve 16.Filtering pressure reducing valve 17 is for filtering the oil contained in compressed air, water etc., to avoid the damage causing each device.Compressed air can be decompressed to 0.15MPa by 0.6MPa by filtering pressure reducing valve 17 simultaneously, ensures security and the validity of use.First control valve 18 can adopt pneumatic ball valve, also can adopt magnetic valve.But be preferably pneumatic ball valve, pneumatic ball valve sealing is relatively good.
As the another kind of preferred version of the present embodiment, nozzle 12 is positioned at the cylinder 31 for applying feed liquid, roller 31 is connected with the belted electronic balance (not shown) for feeding tobacco-thread, the pipe tobacco also carried through described belted electronic balance load-bearing enters in cylinder 31, described belted electronic balance is arranged the first sensor 32 for responding to pipe tobacco, sugared spices of the present invention applies treatment system and also comprises the second sensor 33 rotated for responding to cylinder 31, PLC34 and be electrically connected the executing agency 35 opened and closed for controlling the first control valve 18 with PLC34, first sensor 32 and the second sensor 33 are all electrically connected with PLC34.Second sensor 33 can be arranged on the motor rotated for head roll 31, for the electric change of frequency of induction machine, also can be arranged on cylinder 31.In feed liquid applying process, the first control valve 18 is in closed condition, only has and just needs to utilize compressed air the feed liquid in fluid pipeline 26 to be driven out of by nozzle 12 to the final stage applied.When first sensor 32 responds to the existence less than pipe tobacco, and the second sensor 33 senses cylinder 31 also in rotation, and now PLC34 sends the signal of telecommunication to executing agency 35, and executing agency 35 makes the first control valve 18 open.When the first control valve 18 is magnetic valve, executing agency 35 makes solenoid valves or power-off, and magnetic valve is opened.If when the first control valve 18 is pneumatic ball valve, and executing agency 35 makes the gas circuit conducting that is communicated with pneumatic ball valve or cut-off, and pneumatic ball valve is opened.Adopt said structure can control the opening time of the first control valve 18 accurately.
As another preferred version of the present embodiment, nozzle 12 with passed into compressed-air actuated first air pipe line 27 and be connected, from the compressed-air actuated one end of connection, the first air pipe line 27 is disposed with the 3rd control valve 13, filtering pressure reducing valve 14 and magnetic valve 15.First air pipe line 27 external compressed air system, in nozzle 12 sprinkling process, compressed air through ball valve 13, filtering pressure reducing valve 14 and magnetic valve 15 by from nozzle out feed liquid atomization formed vaporific, be evenly sprayed on pipe tobacco.
As another preferred version of the present embodiment, the fluid pipeline 26 between triple valve 20 and nozzle 12 is provided with needle type regulating valve 21, to regulate the flow of feed liquid, and makes it stable within the specific limits.
Above-mentioned with the second external pipeline 30, the compressed air system that is connected with the first air pipe line 27 and the second air pipe line 28 can adopt a shared compressed air system, also can adopt different compressed air systems respectively.
After complete equipment installation of the present invention, first needle type regulating valve 21(should be regulated in use without the need to regulating), by feed liquid stability of flow within the specific limits, after the production process before the on-the-spot removal process of feed liquid, second air pipe line 28 is connected with compressed air system, and by filtering pressure reducer 17, compressed air is decompressed to 0.15MPa by 0.6MPa, when equipment is under auto state, flow of tobacco on belted electronic balance is reduced to be less than this time point time delay of 200kg/h 30 seconds by being greater than 200kg/h, (take if belted electronic balance Seize ACK message is " 0 " and be denoted as " 1 ", do not take and be denoted as " 0 "), namely first sensor 32 is responded to has pipe tobacco less than on belted electronic balance, and drum rotation speed >0(i.e. the second sensor 33 sends the signal being in drum rotating state to PLC), PLC34 sends control signal to executing agency 35, executing agency 35 makes ball valve 18 open, the feed liquid be in fluid pipeline 26 is applied in the pipe tobacco of this batch by compressed air.In the process, magnetic valve 15 is opened, and compressed-air actuated pressure is retained to feed liquid always and applies complete, to prevent feed liquid drop excessive, causes quality accident.
Above embodiment is only exemplary embodiment of the present invention, and be not used in restriction the present invention, protection scope of the present invention is defined by the claims.Those skilled in the art can in essence of the present invention and protection domain, and make various amendment or equivalent replacement to the present invention, this amendment or equivalent replacement also should be considered as dropping in protection scope of the present invention.
Claims (5)
1. a sugared spices applies treatment system, comprise perfuming tank, nozzle, gear pump and electric three passes ball valve, described electric three passes ball valve is connected with the upper end of described perfuming tank by liquid back pipe road, described electric three passes ball valve is connected with the lower end of described perfuming tank by feed liquid pipeline, described electric three passes ball valve is connected with nozzle by fluid pipeline, from the one end near described perfuming tank, described feed liquid pipeline sets gradually primary diaphragm valve, 4th diaphragm valve, filter and the 5th diaphragm valve, feed liquid pipeline between primary diaphragm valve and the 4th diaphragm valve is connected to the first external pipeline and with the second external pipeline, described first external pipeline is provided with secondary diaphragm valve, and described first external pipeline is connected with sugared Flavor Kitchen system, described second external pipeline is provided with tertiary membrane plate valve, and described second external pipeline is connected with compressed air system, described gear pump is in parallel with described 5th diaphragm valve, it is characterized in that, described fluid pipeline being connected with for passing into compressed air the feed liquid in described fluid pipeline to be blown to described nozzle and the second air pipe line of ejection,
Described fluid pipeline is provided with triple valve, and described second air pipe line is communicated with described triple valve, on described second air pipe line of described triple valve, be provided with check valve;
From one end of described check valve is set, described second air pipe line is disposed with the first control valve, filtering pressure reducing valve and the second control valve.
2. sugared spices according to claim 1 applies treatment system, it is characterized in that, described nozzle is positioned at the cylinder for applying sugared spices, described cylinder is connected with the belted electronic balance for feeding tobacco-thread, described belted electronic balance is arranged the first sensor for responding to pipe tobacco, described sugared spices applying treatment system also comprises the second sensor for responding to described drum rotating, PLC and be electrically connected the executing agency opened and closed for controlling described first control valve with described PLC, described first sensor and the second sensor are all electrically connected with described PLC, when first sensor induction has pipe tobacco less than on described belted electronic balance, and the rotating speed >0 of described cylinder, PLC sends control signal to described executing agency, described actuating mechanism controls first control valve is opened, the feed liquid be in described fluid pipeline is applied in the pipe tobacco of present lot by compressed air.
3. sugared spices according to claim 1 and 2 applies treatment system, and it is characterized in that, described first control valve is pneumatic ball valve.
4. sugared spices according to claim 1 applies treatment system, it is characterized in that, the described fluid pipeline between described triple valve and described nozzle is provided with needle type regulating valve.
5. sugared spices according to claim 1 applies treatment system, it is characterized in that, described nozzle with passed into compressed-air actuated first air pipe line and be connected, from the compressed-air actuated one end of connection, described first air pipe line is disposed with the 3rd control valve, filtering pressure reducing valve and magnetic valve.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210451553.XA CN103798946B (en) | 2012-11-12 | 2012-11-12 | Sugar spices applies treatment system |
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| CN201210451553.XA CN103798946B (en) | 2012-11-12 | 2012-11-12 | Sugar spices applies treatment system |
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| CN103798946A CN103798946A (en) | 2014-05-21 |
| CN103798946B true CN103798946B (en) | 2016-04-13 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104445036B (en) * | 2014-11-17 | 2017-11-10 | 山东中烟工业有限责任公司 | A kind of tobacco flavoring system and feed liquid flow control methods |
| CN106199031A (en) * | 2016-06-27 | 2016-12-07 | 中国烟草总公司郑州烟草研究院 | A kind of high-speed rotary fluid sample automated injection device |
| CN110150715B (en) * | 2019-05-05 | 2022-11-22 | 贵州中烟工业有限责任公司 | Method for controlling excess sugar |
| CN111227290A (en) * | 2020-02-26 | 2020-06-05 | 吉林烟草工业有限责任公司 | Perfuming pipeline system and perfuming machine |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202958778U (en) * | 2012-11-12 | 2013-06-05 | 山东中烟工业有限责任公司青岛卷烟厂 | System for applying and treating sugar spice |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202361080U (en) * | 2011-11-30 | 2012-08-01 | 河南中烟工业有限责任公司 | Intelligent control system for recycling of applied essence liquid |
| CN202425584U (en) * | 2011-12-15 | 2012-09-12 | 河南中烟工业有限责任公司 | Novel spicing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202958778U (en) * | 2012-11-12 | 2013-06-05 | 山东中烟工业有限责任公司青岛卷烟厂 | System for applying and treating sugar spice |
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| CN103798946A (en) | 2014-05-21 |
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