CN103786212B - The manufacture method of solid wood ancient imitation floor board - Google Patents
The manufacture method of solid wood ancient imitation floor board Download PDFInfo
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- CN103786212B CN103786212B CN201410034004.1A CN201410034004A CN103786212B CN 103786212 B CN103786212 B CN 103786212B CN 201410034004 A CN201410034004 A CN 201410034004A CN 103786212 B CN103786212 B CN 103786212B
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Abstract
The present invention relates to a kind of manufacture method of solid wood ancient imitation floor board.The manufacture method of solid wood ancient imitation floor board, comprises the following steps: 1. select solid wood board or composite plate made from solid wood; 2. polishing grinding; 3. by wire drawing roller roller mill steel slab surface; 4. slab described in preliminary drying, the part water in removing slab; 5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract; 6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%; 7. roller coat UV ink, solidifies under ultraviolet; 8., after aeration-drying, close with varnish; There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.The present invention adopts impregnating agent, solves the problem of ink and slab tack difference, then by ordinary skill in the art means, thus obtain a kind of ancient imitation floor board of non-charing, complete main purpose of the present invention.
Description
Technical field
The present invention relates to a kind of manufacture method of solid wood ancient imitation floor board.
Background technology
Solid wooden floor board is well received by consumers because of aesthetically class.In order to make floor more attractive in appearance, have more class, a lot of floor manufacturing enterprise all makes antique effect at floor surface.Current ancient imitation floor board has very large market.The sheet material of consolidated floor is medium and high density fibre panel, and inherently hot pressing is formed, so can change its surface to form concavo-convex texture by hot pressing, reaches antique effect.And solid wood blank directly hot pressing cannot generate antique effect.Need first to use wire drawing machine process, early wood is more easily removed by wire drawing machine compared to late wood, thus generates darker wood texture.Solid wooden compound floor then cannot directly hot pressing also cannot wire drawing process.If application number is the Chinese invention patent of 201110025680.9, disclose a kind of manufacture method of solid wood composite antique floor, first composite plate made from solid wood front is made to have the imitative wood texture of depression to composite plate made from solid wood front by engraving roller process, by having the hot-pressing roller protruding texture, surperficial hot pressing charing process being carried out to described composite plate made from solid wood front again, finally sanding surface and application process being carried out to composite plate made from solid wood front; Protrusion texture on described hot-pressing roller and the imitative wood texture of described depression match.This invention solves solid wooden compound floor cannot directly hot pressing thus generate the problem of antique effect after wire drawing.Right antique effect is not must be realized by hot pressing charing, and this is wherein a kind of means of prior art, but clearly this has become the prejudice of this area.Carbonized floor pluses and minuses all clearly, people were because ignoring personal needs immediately following social current in the past, the shortcoming of carbonized floor hide by the subjective understanding that is short of to some extent, along with the intensification that people understand, the shortcoming of carbonized floor also starts to expose, such as, after charing, timber dries out more crisp than green lumber, although carbonized floor is firm lose the original elasticity of timber; Feel and sense of touch are not as good as other floor soft comfortable; Through high temperature and mummification, carbonized floor is made to lose the delicate fragrance of timber pure natural; Natural color and luster is lost through the floor of carbonization treatment.2013 annual floor On the Tape, the market share of charing plate is all to be weakened, and however, the enthusiasm of people to ancient imitation floor board does not still subtract.Therefore, this area needs a kind of ancient imitation floor board of non-charing badly.
Summary of the invention
The present invention will solve the problems of the technologies described above, and provides a kind of ancient imitation floor board of non-charing.
The technical scheme that the present invention solves the problem is as follows:
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
Ink of the present invention is a kind of organic coating being different from paint.This area paint is a upperseat concept is also a subordinate concept.The paint of upperseat concept comprises emulsion paint, and emulsion paint is a kind of water paint; The paint of subordinate concept only refers to oil paint.And along with the development of technology, some coating has water-based and oiliness concurrently, and therefore concept is also more and more fuzzyyer.But regardless of water paint or oil paint, all there is fluid plasticity.Fluid plasticity refers to, when being subject to External Force Acting not immediately flowing and just to start when external force increases to a certain degree flowing fluid, there is yield value and thixotropic characteristic.And ink is quite different, ink has false fluid plasticity.
The present invention is coated with curing ink again after slab will being deepened texture thus obtains antique effect.Based on this thinking, the present inventor once attempted: first have employed wire drawing roller by slab wire drawing, and then directly the mode of roller coat UV ink is processed.But do effect like this and bad.No matter because ink is different from paint, be directly coated in binding strength on slab poor, although finished appearance is seen very well, be water color ink or oil-based ink, the phenomenon that all can fade.
To fade problem to solve ink, inventors herein proposing technique scheme.Outstanding effect is shown under the process route that impregnating agent in the program provides at this programme.
In technique scheme of the present invention, first adopt preliminary drying to make slab have stronger adsorption capacity, thus can adsorb more for maceration extract better.And dipping have employed nucleopilic reagent and surfactant, surfactant strengthens the penetrating power of maceration extract; Nucleopilic reagent enters rapidly slab organization internal helping under the absorption at slab under osmosis, and physical and chemical effect can be there is with slab tissue, the water repellency of strengthening slab tissue, not only can be anticorrosion, also harm can not be produced to human body, enhance the paintable of slab especially, polymeric ink layer is combined with slab more closely more firm.Say by the words of inventor, " similarly to wax, stamp reactive wax." certainly, the waxing that inventor says is different from waxing technique of the prior art, this is an analogy just.
Impregnating agent of the present invention also has following effect:
In technique scheme of the present invention, the moisture content of slab is down to 8 ~ 10wt%, and this is more much lower than the moisture content of existing sheet material.This is not because the use improving baking oven or impregnating agent makes the water in sheet material more easily be evaporated.The moisture control of sheet material will be obtained and lowlyer be actually a kind of prior art, only the inside implies another technical characteristic, i.e. the stress deformation problems of slab.Why moisture content is higher for the sheet material of prior art, is because moisture content can not be even lower by existing sheet material, otherwise just easily stress deformation occurs.And in the present invention, because have employed impregnating agent, sheet material being less likely to occur property when heat is dried is become, therefore the present invention is able to the moisture content of slab to be down to 8 ~ 10wt%.
Preferred as technique scheme, pH is adjusted to 6 ~ 7 by acid by described maceration extract, and described acid is the simple organic acid of inorganic acid or mean molecule quantity < 120.
Preferred as technique scheme, described (a) nucleopilic reagent is amine and/or alcohol.
Preferred as technique scheme, described (a) nucleopilic reagent is the low-grade amine of mean molecule quantity < 200, and described alcohol is the lower alcohol of mean molecule quantity < 100.
Preferred as technique scheme, described amine is non-aromatic amine.
The present inventor is not because it does not reach technique effect without aromatic amine, but is only because aromatic amine is poisonous, and non-aromatic amine is also just preferably a kind of in addition, therefore uses the technical scheme of aromatic amine also should protect by the present invention.
Preferred as technique scheme, described (b) surfactant is cationic surfactant.
Preferred as technique scheme, described cationic surfactant is quaternary ammonium salt.
Preferred as technique scheme, described quaternary ammonium salt is one or more in the quaternary ammonium salt of alkyl-dimethyl, alkyl-trimethyl, dialkyl-dimethyl, methyl-alkyloxy, Dialkyl-methyl-benzyl, amide groups.
Preferred as technique scheme, step 3. in wood texture deepen 0.1 ~ 0.3mm.
Preferred as technique scheme, step 7. in, form ink layer after UV ink solidification, the thickness of described ink layer is 0.1 ~ 1.
Preferred as technique scheme, described varnish is Polyester Paint.
The present invention has following technique effect:
1. the present invention adopts impregnating agent, solves the problem of ink and slab tack difference, then by ordinary skill in the art means, thus obtain a kind of ancient imitation floor board of non-charing, complete main purpose of the present invention;
2. the invention allows for first to slab preliminary drying, then the technical scheme of impregnation fluid is used, give slab water repellency, anti-corrosive properties, biological friendly, especially impart the paintable of slab, the slab that the present invention is obtained is combined more closely more firm with polymeric ink layer;
3. the present invention is through maceration extract process slab, the heatproof stress resistance deformability of slab is significantly improved, thus is reduced mat moisture content to a greater degree, thus can roller coat more heavy wool ink, ink is infiltrated through between slab tissue better, consolidates the anchorage of ink.
Detailed description of the invention
This detailed description of the invention is only explanation of the invention, is not limitation of the present invention.Any amendment that those skilled in the art are done after having read description of the present invention, as long as in the protection domain of claims, all will be subject to the protection of Patent Law.
Embodiment one
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is cyclohexylamine.
Described quaternary ammonium salt is alkyl-dimethyl quaternary ammonium.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Embodiment two
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is trimethylamine.
Described quaternary ammonium salt is alkyl-trimethyl quaternary ammonium salt.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Embodiment three
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is nitroaniline.
Described quaternary ammonium salt is dialkyl-dimethyl quaternary ammonium salt.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Embodiment four
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is ethylenediamine.
Described quaternary ammonium salt is methyl-alkyloxy quaternary ammonium salt.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Embodiment five
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is triethanolamine.
Described quaternary ammonium salt is Dialkyl-methyl-benzyl quaternary ammonium salt.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Embodiment six
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is ethylene glycol.
Described quaternary ammonium salt is amide groups quaternary ammonium salt.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Embodiment seven
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is the mixture of cyclohexylamine and trimethylamine.
Described quaternary ammonium salt is the mixture of alkyl-dimethyl quaternary ammonium and alkyl trimethyl quaternary ammonium salt.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Embodiment eight
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is the mixture of cyclohexylamine and trimethylamine.
Described quaternary ammonium salt is the mixture of dialkyl-dimethyl quaternary ammonium salt and methyl alkoxy quaternary ammonium salt.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Embodiment nine
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is the mixture of ethylenediamine and triethanolamine.
Described quaternary ammonium salt is the mixture of Dialkyl-methyl-benzyl quaternary ammonium salt and amide groups quaternary ammonium salt.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Embodiment ten
The manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant.
PH is adjusted to 6 ~ 7 by acid by described maceration extract.
Described acid is hydrochloric acid.
Described (a) nucleopilic reagent is the mixture of nitroaniline, ethylene glycol and triethanolamine.
Described quaternary ammonium salt is the mixture of alkyl-dimethyl based quaternary ammonium salt, Dialkyl-methyl-benzyl quaternary ammonium salt and amide groups quaternary ammonium salt.
Described varnish is Polyester Paint.What described varnish adopted other also can as nitrate paint etc., and this belongs to the Conventional wisdom that those skilled in the art can grasp, and does not enumerate at this.
Claims (8)
1. the manufacture method of solid wood ancient imitation floor board, comprises the following steps:
1. solid wood board or composite plate made from solid wood is selected;
2. slab is made by polishing grinding;
3. by wire drawing roller roller mill steel slab surface, described steel slab surface wood texture is deepened;
4. slab described in preliminary drying, the part water in removing slab, there is not stress deformation with described slab and be as the criterion in the degree of preliminary drying;
5. adopt slab described in maceration extract process, wipe unabsorbed maceration extract;
6. adopt the air medium of the flowing of the drying of intensification to act on described slab, make the moisture content of described slab be down to 8 ~ 10wt%;
7. roller coat UV ink, solidifies under ultraviolet;
8., after aeration-drying, close with varnish;
There is in described maceration extract (a) nucleopilic reagent and (b) surfactant;
Described (a) nucleopilic reagent is amine and/or alcohol;
Described (b) surfactant is cationic surfactant.
2. the manufacture method of solid wood ancient imitation floor board according to claim 1, is characterized in that: pH is adjusted to 6 ~ 7 by acid by described maceration extract, and described acid is the simple organic acid of inorganic acid or mean molecule quantity < 120.
3. the manufacture method of solid wood ancient imitation floor board according to claim 2, it is characterized in that: described (a) nucleopilic reagent is the low-grade amine of mean molecule quantity < 200, described alcohol is the lower alcohol of mean molecule quantity < 100.
4. the manufacture method of solid wood ancient imitation floor board according to claim 1, is characterized in that: described amine is non-aromatic amine.
5. the manufacture method of solid wood ancient imitation floor board according to claim 4, is characterized in that: described cationic surfactant is quaternary ammonium salt.
6. the manufacture method of solid wood ancient imitation floor board according to claim 5, is characterized in that: described quaternary ammonium salt is one or more in the quaternary ammonium salt of alkyl-dimethyl, alkyl-trimethyl, dialkyl-dimethyl, methyl-alkyloxy, Dialkyl-methyl-benzyl, amide groups.
7. the manufacture method of solid wood ancient imitation floor board according to claim 1, is characterized in that: step 7. in, form ink layer after UV ink solidification, the thickness of described ink layer is 0.1 ~ 1.
8. the manufacture method of solid wood ancient imitation floor board according to claim 1, is characterized in that: described varnish is Polyester Paint.
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