CN103785597B - A kind of closed coating process of woodwork furniture and manufacture method - Google Patents

A kind of closed coating process of woodwork furniture and manufacture method Download PDF

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CN103785597B
CN103785597B CN201410016996.5A CN201410016996A CN103785597B CN 103785597 B CN103785597 B CN 103785597B CN 201410016996 A CN201410016996 A CN 201410016996A CN 103785597 B CN103785597 B CN 103785597B
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plastics
coating process
workpiece
closed
drying machine
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CN103785597A (en
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胡斌
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JIANGMEN GUOMEI CHEMICAL Co Ltd
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JIANGMEN GUOMEI CHEMICAL Co Ltd
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Abstract

The present invention relates to closed coating process and the manufacture method of wood furniture.Described closed coating process comprises the following steps: (1) uses and sweeps plastics from dried resin, plastics and diluent allotment hand, and the wherein said mass percentage from dried resin, plastics and diluent is respectively: 10%-35%, 60-85% and 5%-30%; (2) described hand is swept plastics to sweep and be coated on workpiece, coating weight control is at 80-120g/m 2; (3) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine; (4) closed plastics is opened rare after sweep and be coated on workpiece; (5) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine.Coating process in the present invention is simple to operation, has minimizing environmental pollution, reduces industrial land, reduces polishing manpower, reduces paint consumption, reduces and produces harm to people's health, reduce the advantages such as coating process time.

Description

A kind of closed coating process of woodwork furniture and manufacture method
Technical field
The present invention relates to the closed coating process of woodwork of hotel man Furniture, Home furniture, timber, bathroom, particularly relate to carving woodwork, be fixedly mounted with the closed coating process of the wood furniture such as goods, timber and manufacture method.
Background technology
Along with reform and opening-up is over 30 years, the raising of people's quality of life, people are more and more higher to life furniture requirements, and furniture design is all with personalization, and the carving of differentiation, technique are linear and be fixedly mounted with as major design theory.To the plentiful effect of the paint of wood-based product, the grain of wood has very large requirement, particularly hotel man Furniture, timber, wooden sofa, bedside cupboard, dressing table, dining table, dining chair, bathroom is all with carving usually, the appearance design of technique line style is main, cause complex process, produce loaded down with trivial details, recruitment is many, paint cost is high, coating process technique is many, polishing often, production cycle is long, this kind of furniture cannot adopt roll coating process to complete coating paint technique substantially, the product of major part wood furniture enterprise all adopts repeatedly spraying or once sweeps painting and repeatedly sprays painting technology again, current this kind of wooden product enterprises is all adopt following methods to complete paint coating process:
1, the construction technology being coated with PU paint is swept
Sweep the construction technology efficiency being coated with PU paint low, the time is long.Because PU solid content only has 40%, other are all organic solvents, general construction all will sweep painting three to four times, and all want 4-8 hours drying time at every turn, require that place is large, after each drying, all will repeat polishing, and polish and time-consumingly to require great effort, and when sweeping painting, PU white spirit content is high, volatilization is fast, viscosity B coefficent is fast, and the flatness of painting is swept in very difficult control.Fillibility can be caused poor if increase solvent, it is serious that trace then swept by minimizing solvent, abnormity place heap oil is difficult, the large shaped wooden product of major part enterprise can adopt the method for direct spraying, small pieces employing is swept painting and is once sprayed three techniques again, there is the paint of 1/3rd can be sprayed on workpiece during spraying, all the other all fly out outside workpiece, very large by oil mass, and drop into substantial contribution and build paint spray booth, drying shed, same drying time is very long, efficiency is low, will in strict accordance with main paint during the construction of PU paint: curing agent: the ratio paint of diluent=1:0.5:0.8, and need after construction could dryly to polish after 8-12 hour, common workpiece all will spray three to four times, just can reach the requirement of primer painting, wherein carving part, profiled piece, be difficult to be sprayed onto position, difficulty of construction is large.And the awareness of safety of polishing workman is also in improve now, young man is scarcely ready to be engaged in this work post of polishing, and enterprise is difficult to recruit suitable polishing work.In the process in order to good filling PU needs to use a large amount of inserts such as talcum powder, calcium carbonate, barium sulfate, the transparency of the many meetings of powder on paint has impact, and powder content has lacked difficult polishing.Needed repeatedly spraying in the construction technology of PU paint and repeatedly polished, the solvent of PU paint is generally organic solvent, is mainly aliphatic hydrocarbon, aromatic hydrocarbon, alcohol, ketone, benzene, dimethylbenzene equal solvent.Wherein benzene class and ketones solvent cause serious environmental pollution, also can cause very large injury to operating personnel's health, and it is also difficult that the paint simultaneously flown out during spraying forms paint rubbish, needs professional unit assist process, add operating cost; The project to the keeping under strict supervision close inspection of environmental disruption great pernicious gas Ye Shi national environmental protection department of discharge.
2, the construction technology of PE paint is sprayed
Because PE paint executes the blue water of man-hour requirement and plain boiled water adjustment rate of drying, blue plain boiled water one be strong oxidizer, one be strong reductant, deployed paint soak time is very short, and after half an hour, paint will gel retrogradation, can not normally use, so PE paint prepares in rear half an hour and must be finished, PE paint benzene second is rare simultaneously makees diluent, and styrene smell is large, volatile, inflammable, cause a lot of workman to be reluctant to operate, working environment is very poor; And causing the large surperficial levelability of hardness of paint film bad, polishing is difficult, and condition of work is also as PU, and repeatedly spraying repeatedly polishes also needs certain to dry place, and general enterprises is reluctant to adopt or small part use, is at most to spray secondary PE priming paint to add a PU priming paint.
3, the construction technology of UV paint is sprayed
UV paint is photocureable coating, could must solidify, if illumination is penetrated less than doing, be in liquid condition always through UV-irradiation, and simultaneously to there is hardness high for dried UV paint film, and difficulty is polished, and easily produces the quality problems such as bubble, pin hole.Meanwhile, its concentration is high, also improper spraying, and can only use mechanically actuated, equipment investment is large.The enterprise of a lot of upper spraying coating line, when spraying due to the smell of UV paint and excitant large, workman almost cannot work, if add PU solvent, difficult volatilization, product easily turns white, and adhesive force is bad, has obvious bubble and pin hole.It is more difficult to sweep when being coated with UV paint.Because its concentration height cannot operate at all, so UV paint is only suitable for roller coat, current special-shaped wood furniture cannot adopt roll coating process, so at a lot of furniture enterprise, the use of UV paint is also be in half to use the state of partly stopping.Major part enterprise still adopts PU to paint to close as priming paint fills, and this needs to adopt and repeatedly sprays the method for repeatedly drying and repeatedly polishing, but it is serious to solve environmental pollution, large to person injury, efficiency is low, and cost is high, production cycle is long, large some problems such as grade of production site.For this difficult problem, the present inventor has invented a kind of new coating process to complete the application of this series products.
Summary of the invention
The invention provides a kind of closed coating process of woodwork furniture, this coating process is simple to operation, can save human cost and reduce environmental pollution.
The present invention is the technical scheme that technical solution problem adopts: a kind of closed coating process of woodwork furniture, comprises the following steps:
(1) use sweeps plastics from dried resin, plastics and diluent allotment hand, and the wherein said mass percentage from dried resin, plastics and diluent is respectively: 10%-35%, 60-85% and 5%-30%;
(2) described hand is swept plastics to sweep and be coated on workpiece, coating weight control is at 80-120g/m 2;
(3) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine;
(4) closed plastics is opened rare after sweep and be coated on workpiece;
(5) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine.
Preferably, deployed in described step (1) dope viscosity is between 12-15 seconds.
Preferably, describedly the intermediate temperature setting agent peroxidating-2-ethyl acid tert-butyl ester, acrylic resin and ethyl ester is comprised from dried resin; Diluent is one or both in ethyl ester and ethanol; Plastics is application number is the product described in the Chinese patent application of 201310180084.7.
Preferably, can repeat to sweep the described hand of painting in described step (2) and sweep plastics, to reach the object of filling out dead-wood eye; In step (2), workpiece is placed on a paint recovering tray, for reclaiming plastics; Sweep in step (2) and be coated with after described hand sweeps plastics, place and carry out UV drying again in 5-10 minutes.
Preferably, closed plastics described in described step (4) is opened rare ratio and is: the mass ratio closing plastics and diluent is 1:2.5-3, controls coating weight at 50-60g/m when sweeping painting 2.
Preferably, described closed plastics comprises: UV aliphatic acrylic polyurethane 75-80 part, UV monomer 10-15 part, UV light trigger 3-5 part, levelling agent 0.3-0.5 part, UV adhesion promoter 3-5 part.
Preferably, described UV monomer is TPGDA; Described levelling agent is BYK358N; Described UV light trigger is 1173UV light trigger; Described UV adhesion promoter is phosphoric acid ester acrylic resin.
Preferably, it is the parallel orbit of 1.3-1.5 meters that described mobile UV drying machine angle bar does two spacing, then three iron sheet casings of an each 1.3-1.5m of length, width and height are made, front and back are channel-type, there are four running rollers that can mate with angle bar below, load onto UV lamp box at top and both sides, according to the width of the workpiece with highly, lamp tube device can be installed, and can by the drying process regulating the switch-mode regulation device of fluorescent tube upper and lower, left and right to complete different volumes workpiece.
Preferably, surface oil lacquer coat of polishing respectively after described step (3) and step (5), wherein after step (3) with pneumatic or electric grinding machine polishing surface oil lacquer coat, described step (5) gently grinds surface with 400# sand paper or scouring pad afterwards; After described step (4), blowing surface sediment coating off with air gun, ensureing that surface clean is smooth without piling up.
The present invention also provides a kind of manufacture method of woodwork furniture, comprises above-mentioned closed coating process, wherein after described closed coating process, and application PU finish paint.
One, concrete technology of the present invention and feature as follows:
Technique:
Wood embryo-wooden embryo reconditioning-hand sweeps plastics-drying-polish-repair look essential oil-gently mill-PU finish paint-drying-packaging
(1). wooden embryo
Carpenter's operation is completed according to furniture company specific requirement.
(2). wooden embryo reconditioning
Repair nail and stitching portion according to a conventional method with repairing ash, wait dry rear 100#, 240# reconditioning process to reach without obvious burr, blow clean dust with air gun, carry out the preparation of painting.
(3). hand sweeps plastics
1., workpiece is taken assigned work district.
2., prepare the recovering tray what a is greater than the recovery paint of workpiece, recovering tray can be made by oneself, and four limits are higher than the iron casing of 3 centimeters.
3., workpiece be placed on paint recovering tray, carry out and sweep oil preparation.
(4) allocate hand and sweep plastics, use and sweep plastics from dried resin, plastics and diluent allotment hand, the wherein said mass percentage from dried resin, plastics and diluent is respectively: 10%-35%, 60-85% and 5%-30%, deployed dope viscosity is 12---between 15 seconds, and convenient brushing.
(5), with undercoat wool brush (staple length 3-5 centimeters) or sponge roller deployed coating swept and be coated on workpiece, 5-10 minutes are placed after sweeping, if find not have populated place in addition, can repeat again to brush once, to reach the object of filling out dead-wood eye, sweeping oily direction can from left to right, also can be from top to bottom.General coating weight control is at 80-120 gram/square.Brush rear placement more than 10 minutes, volatilize after about 80% until the solvent (ethyl ester) in paint formulation, because coating cross-linking reaction can not occur without more than 80 degree high temperature or UV-irradiation, therefore after solvent volatilization, coating surface can present thick semisolid state, now blows the unnecessary coating piled up at flat workpiece turning with pneumatic pistol.Paint liquid when blowing with air gun to move, surface of the work is painted smooth, particularly in carving part and technique line style, be very easy to painted surface pore all to fill out extremely, conveniently to polish and line style is attractive in appearance.
(6), dry
1, be placed on sweep painting part in delivery track, also can do cylinder connector in orbit, width can be ordered according to enterprise product simultaneously.(this power-assisted track is easy to customized)
2, start mobile three-dimensional UV drying machine, current traditional UV drying is all that UV fluorescent tube is motionless, product leans on tape transport in drying machine, complete drying, so to product height, width is all restricted, the present invention's design is that product is motionless, UV drying equipment moves around, doing two spacing with angle bar is the parallel orbit of 1.3-1.5 meters, then three iron sheet casings of an each 1.3-1.5m of length, width and height are made, front and back are channel-type, there are four running rollers that can mate with angle bar below, UV lamp box is loaded onto at top and both sides, according to the width of the workpiece with highly, lamp tube device can be installed, and can by regulating on fluorescent tube, under, left, right switch-mode regulation device completes the drying process of different volumes workpiece.
3, start mobile UV drying machine, workpiece is fixed on the table, comprehensively dry by the movable plastics that makes of portable UV drying machine.Check that all whether each position parches, if drying thoroughly can not repeatedly, other faces do not have drying can reverse side again drying once, check drying effect by the mode that sand paper is wiped.(being as the criterion to be polished to not scab paper)
(7) polish
1, dried product is delivered to Sanding Area, carry out polishing and prepare.
2, with pneumatic or electric grinding machine polishing surface oil lacquer coat.(a kind of pneumatic special-shaped sander of present industry exploitation, polishing speed is more than three times of polishing PU), applicant finds just to be applicable to the dried paint film of polishing plastics.Because the method polishing PU time ratio is easier to punch, so enterprise seldom uses, and manual polishing cost is high.
3, check polishing effect, whether reach surface smoothing, without obvious uneven oil drop, if the local no good available 240# sand paper hand sand process of polishing.
Six, closed plastics is swept
1, workpiece is sent into appointment oiling district
2, with wool brush or other instrument, closed plastics is coated on workpiece, closed plastics is opened rare ratio and is, the mass ratio closing plastics and diluent (ethyl ester) is 1:2.5-3, sweeps to be coated with to control coating weight at 50-60g/m 2, sweep after the diluents such as Tu Hou vapor away, workpiece have the diaphragm that one deck is very thin.
3, having blown surface sediment coating with air gun, having ensured that surface clean is smooth without piling up.
Seven, UV is dry
Repeat dry by above method.
Eight, polish
Gently grind surface dust with 400# sand paper or scouring pad, reduce the polishing time.(with machine polishing just light mill, being that PU paints 1/5 of the polishing time), because plastics of the present invention has located priming paint technique entirely, can obtain high flat, high plentiful primer coating, directly can go up finish paint.Be coated with and once close plastics just in order to Xiu Se and reply workpiece corner are polished the situation of having worn.
Nine, finish paint
Complete by the normal process being coated with PU paint.During the allotment of PU finish paint, ratio is main paint: curing agent: diluent=1:0.5:0.8, opens rare rear viscosity between 9-13 seconds, is placed on dustless drying in room and can detects packing dress after 8-12 hours after spraying.
Specifically describe the feature of product and the device used in technique of the present invention below:
One. the composition of product:
1. hand sweeps the product composition of plastics: product comprises from dried resin, plastics and diluent, wherein comprises the intermediate temperature setting agent peroxidating-2-ethyl acid tert-butyl ester, acrylic resin and ethyl ester from dried resin.Diluent is one or both in ethyl ester and ethanol.Plastics is application number is the product described in the Chinese patent application of 201310180084.7, it comprises polyester acrylate resin 10-15 part, two official's polyurethane acrylic resin 30-40 parts, six official's polyurethane acrylic resin 5-10 parts, two official UV monomer 40-45 part, sensitising agent 3-5 part, levelling agent 0.1-0.2 part, wetting agent 0.3-0.5 part, defoamer 0.3-0.5 part.Preferably, described sensitising agent is cracking type sensitising agent; Described levelling agent is fluorine richness polycarbonate acrylic ester; Described defoamer is organic silicon type defoamer; Described wetting agent is polyether-modified Dimethicone Copolyol body class wetting agent.
2. the product closing plastics comprises: UV aliphatic acrylic polyurethane, UV monomer TPGDA(tripropylene glycol diacrylate), UV light trigger, levelling agent, UV adhesion promoter.Preferably, described UV monomer is TPGDA; Described levelling agent is BYK358N; Described UV light trigger is 1173UV light trigger; Described UV adhesion promoter is phosphoric acid ester acrylic resin.
Two. products characteristics and performance evaluation:
1.. hand sweeps the intermediate temperature setting agent comprised from dried resin in plastics product and acrylic resin is liquid condition at normal temperatures, when temperature reaches more than 80 degrees Celsius, intermediate temperature setting agent can resolve into the very high polymerizable free radical of reactivity, can with acrylic resin generation cross-linking reaction, ethyl ester regulates its viscosity, can penetrate in wood substrate, with wood-fibred generation cross-linked polymeric, and the plastics low-light ultraviolet-curing paint that to be a kind of penetrating power very strong, wherein containing the powder being convenient to polish, the low viscosity resin that the strong reaction speed of permeability is fast, can solidify by low-light, so by plastics, from dried resin and diluent composition coating after brushing, solid constituent wherein can penetrate in the fiber pore of woodwork, along with the volatilization of solvent in coating, good polishing powder in coating know from experience slowly float to coating surface, after solvent volatilizees completely, portable UV drying machine is crossed by brushing workpiece, portable UV is dry, and built-in temperature can reach 80---and 120 degree, UV energy reaches 80 MJs every square centimeter, the intermediate temperature setting agent in dried resin is made to resolve into the very high free radical of reactivity by temperature wherein, then can there is crosslinking curing by UV is light-initiated in the coating of surface of wooden substrate, penetrate into coating in wood substrate by living radical and acrylic resin generation crosslinking curing, whole coating is solidified completely, reach the drying effect of normal coating, simultaneously to have fillibility good for its paint film formed, transparency is high, easy polishing, easy to operate, save artificial feature.
2.. the aliphatic acrylic polyurethane closed in plastics product provides excellent pliability and weatherability, adhesion promoter provides the adhesive force to base material lower floor and upper strata, monomer regulates viscosity and the levelability of paint, products characteristics is that the dry rear paint film flexibility of paint is good, adhesive force is good, be the equal of the crosslinking agent between UV paint and PU paint, the adhesive force between raising PU paint and UV paint.If after bottom plastics is punched, also good closure and adhesive force can be provided.
Hand is swept plastics advantage compared with plastics and is, plastics belongs to UV coating, can only cross UV machine could be dry, and add and sweep plastics from the hand of dried resin and diluent and belong to dual dry system, UV machine can be crossed dry, heat up simultaneously and also can cause its drying, even if so some workpiece has UV illumination dead angle, equally it can be made dry by intensification.
Three. the structure of mobile three-dimensional UV drying machine and feature
1. traditional UV drying machine is that a kind of crawler type transmits drying machine, and whole composition comprises power supply, lamp box, and conveyer.Dry highly can only be no more than the workpiece of 20cm, can not drier three-dimensional workpieces, such as dining table dining chair etc., Given this plant situation, and the drying machine spy that the present invention uses have selected moveable three-dimensional UV drying machine, and machine mainly forms and comprises; 1. two width made of angle bar are at the parallel orbit of 1.3-1.5 meters, 2. three iron sheet casees of an each 1.3-1.5m of length, width and height, front and back are channel-type, there are four running rollers that can mate with angle bar below, 3.. three UV lamp boxes, each UV lamp on left and right, 4.. power supply, motor, transmission device, and exhaust equipment.According to the width of the workpiece with highly, lamp tube device can be installed, and can by the drying process regulating fluorescent tube upper and lower, left and right by-pass cock device to complete different volumes workpiece.
2. this mobile three-dimensional UV drying machine operationally can send ultraviolet light and infrared light simultaneously, and in casing, temperature can reach more than 80 degrees Celsius, can ensure the photocuring of plastics and the dual cure requirement of heat cure.
The advantage maximum compared with fixing UV drying machine of mobile UV drying machine is, the former is not particularly limited the length, width and height size of furniture, the data such as fluorescent tube height and distance can be regulated in mobile UV drying machine according to the concrete size of workpiece, can stereoscopic and omnibearing dry, there is no dead angle.Fixed UV drying machine then can only the workpiece of dry plane class simultaneously can only dry one side, sheet metal thickness can not more than 20cm simultaneously, and not so machine is not all crossed.
Four. hand sweeps plastics feature
1, fillibility:
Because in above method, contain from dried resin, plastics and diluent in paint, construction is once with regard to the populated wooden eye of energy, as long as polishing once, and best more than three times of the spraying of PU, so economized a lot of polishing link, product of the present invention completes dry link by low-light solidification and heat cure dual cure.Efficiency is fast, produced the same day in three days and can go out finished product, minimum 7 days of traditional handicraft PU, because PU does a secondary flash-off time need 8---12 hours, as long as product of the present invention crosses photo solidification machine within one minute, just can complete drying, cost was low, present invention process is swept painting plastics and is about 80-120 gram/square, the deployed oil of conventional P U, sprays more than 350 grams/squares, and needs to repeat spraying for more than three times.
2, pollute less
Solvent volatile quantity of the present invention is only 20%, and the present invention uses solvent (the second fat comparing environmental protection, ethanol etc.), the object of solubilizer is to turn down viscosity, conveniently sweep painting, do not need to add resin film forming function, (conventional P U solvent volatilizees about more than 50% at every turn, and three times are repeated to spray the filling effect also not reaching and want, so solvent volatile quantity is very large, the most important thing is that each spraying only has 30% on workpiece, 70% all becomes paint rubbish, and often spray and once waste once, ) the present invention does the effect that film can reach spraying PU tri-times, the present invention sweeps the plastics minimum 98% of painting on workpiece, almost without paint rubbish, and the present invention transfers a homemade collection box at workpiece when sweeping painting, long by workpiece, widely do the groove that is only had 2 centimeters high, when sweeping oil, workpiece is placed in case, by the requirement flyback oil on workpiece that oils, have waste hardly, even if having small part to paint drops on outside workpiece, also can fall in collection box, (because the present invention's paint loses ultraviolet light or temperature can not be solidified) can also reuse.
3, fast drying
Current UV drying is all that UV curing fluorescent tube is motionless, and product in drying machine, completes product drying, so limit to some extent product height, width by tape transport.The present invention's design is that workpiece is motionless, UV drier unit moves around, it does two parallel orbits with angle bar by the width of the workpiece, by doing a three-dimensional front and back port at dry bottom equipment roller, UV lamp box is loaded onto in top and both sides, can install lamp tube device, and can regulate fluorescent tube upper-lower height according to the width of the workpiece with highly, left and right width carrys out by-pass cock device, for completing the drying process of different volumes workpiece.Product of the present invention makes of special visible-light curing agent and intermediate temperature setting agent, as long as drying just can parch for about 1 minute, reduces the investment of drying shed.And PU needs 4-8 hour, so need very large to dry room, it is again a very large investment that room is dried in investment, also needs professional to operate.Present invention process only needs common laborer just can complete, and sprays PU, because the paint flown out during spraying is large to workman's actual bodily harm, usual human cost is very high.
4, easily polish
The present invention adopts a kind of novel plastics as construction paint, for application number is the plastics described in the Chinese patent application of 201310180084.7.This plastics is the low-light ultraviolet-curing paint that a kind of penetrating power is very strong, and fillibility is strong, and transparency is high, and adhesive force is good, a kind of new coating of very good polishing.This product is added with the strong monomer of penetration and powder of easily polishing, and is cross-linked with low viscosity resin, with monomer synthesize film, allows in monomer infiltration to fiber conjuncted with the capable plastic of wood-fibred.This product uses ultraviolet light polymerization usually, reaches the reaction of glue connection, and seals fiber holes by timber endosexine and form a kind of paint film layer (effect is as 502 glue penetrate into wood surface), but can not affect the adhesive force of coating.It almost can fill whole fiber pore.The main method adopted is with in the low viscosity resin of plastics and monomer infiltration fiber, allow powder float over lacquer painting simultaneously, when crossing UV lamp, diluent (ethyl ester and/or ethanol), powder and when having intermediate temperature setting agent to cross UV lamp in dried resin, dry built-in temperature just can solidify more than 80 degrees Celsius, and usually have 80-100 degree in UV lamp drying machine during uviol lamp dry products, therefore solidify while dried resin formed glue conjuncted come fiberfill fibers pore.Reduce polishing number of times, more easily polish, even if worn out face coat, to penetrate in fiber also not impact effect.
5, populated
6, place is saved
Use dry section hardly, if a power-assisted track can do in the good enterprise of condition, the whole workpiece that moves around more saves place.
7, simply polish
Polishing can adopt Pneumatic grinding machine because coating of the present invention some penetrated in fiber, form crosslinked with wood-fibred.Even if so punch surface during product of the present invention polishing also can not affect next paint operation.
The viscosity salt pan cup mentioned in the present invention records.
The present invention relative to the beneficial effect of prior art is: the coating process in the present invention is simple to operation, has minimizing environmental pollution, reduces industrial land, reduce polishing manpower, reduce paint consumption, reduce and harm is produced to people's health, reduce the advantages such as coating process time.
Detailed description of the invention
Embodiment 1
A closed coating process for woodwork furniture, comprises the following steps:
(1) use sweeps plastics from dried resin, plastics and diluent allotment hand, and the wherein said mass percentage from dried resin, plastics and diluent is respectively: 10%, 60 and 30%;
(2) described hand is swept plastics to sweep and be coated on workpiece, coating weight control is at 80g/m 2;
(3) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine;
(4) closed plastics is opened rare after sweep and be coated on workpiece;
(5) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine.
Wherein, described from dried resin be the intermediate temperature setting agent peroxidating-2-ethyl acid tert-butyl ester, acrylic resin and ethyl ester; Diluent is one or both in ethyl ester and ethanol; Plastics is application number is the product described in the Chinese patent application of 201310180084.7;
Closed plastics described in described step (4) is opened rare ratio and is: the mass ratio closing plastics and diluent is 1:2.5, controls coating weight at 50g/m when sweeping painting 2;
Described closed plastics comprises: UV aliphatic acrylic polyurethane 75-80 part, UV monomer 10-15 part, UV light trigger 11733-5 part, levelling agent 0.3-0.5 part, UV adhesion promoter 3-5 part, and described UV monomer is TPGDA; Described levelling agent is BYK358N; Described UV adhesion promoter is phosphoric acid ester acrylic resin.
Embodiment 2
A closed coating process for woodwork furniture, comprises the following steps:
(1) use sweeps plastics from dried resin, plastics and diluent allotment hand, and the wherein said mass percentage from dried resin, plastics and diluent is respectively: 35%, 60% and 5%;
(2) described hand is swept plastics to sweep and be coated on workpiece, coating weight control is at 120g/m 2;
(3) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine;
(4) closed plastics is opened rare after sweep and be coated on workpiece;
(5) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine;
Wherein, describedly the intermediate temperature setting agent peroxidating-2-ethyl acid tert-butyl ester, acrylic resin and ethyl ester is comprised from dried resin; Diluent is one or both in ethyl ester and ethanol; Plastics is application number is the product described in the Chinese patent application of 201310180084.7;
Wherein can repeat to sweep the described hand of painting and sweep plastics, to reach the object of filling out dead-wood eye in step (2); In step (2), workpiece is placed on a paint recovering tray, for reclaiming plastics; Sweep in step (2) and be coated with after described hand sweeps plastics, place and carry out UV drying again in 5-10 minutes;
Closed plastics described in wherein said step (4) is opened rare ratio and is: the mass ratio closing plastics and diluent is 1:3, controls coating weight at 50g/m when sweeping painting 2;
Wherein, described closed plastics comprises: UV aliphatic acrylic polyurethane 75-80 part, UV monomer 10-15 part, UV light trigger 11733-5 part, levelling agent 0.3-0.5 part, UV adhesion promoter 3-5 part, and described UV monomer is TPGDA; Described levelling agent is BYK358N; Described UV adhesion promoter is phosphoric acid ester acrylic resin;
Wherein, it is the parallel orbit of 1.3-1.5 meters that described mobile UV drying machine angle bar does two spacing, then three iron sheet casings of an each 1.3-1.5m of length, width and height are made, front and back are channel-type, there are four running rollers that can mate with angle bar below, load onto UV lamp box at top and both sides, according to the width of the workpiece with highly, lamp tube device can be installed, and can by the drying process regulating the switch-mode regulation device of fluorescent tube upper and lower, left and right to complete different volumes workpiece;
Wherein, surface oil lacquer coat of polishing respectively after described step (3) and step (5), wherein after step (3) with pneumatic or electric grinding machine polishing surface oil lacquer coat, described step (5) gently grinds surface with 400# sand paper or scouring pad afterwards; After described step (4), blowing surface sediment coating off with air gun, ensureing that surface clean is smooth without piling up.
Embodiment 3
A closed coating process for woodwork furniture, comprises the following steps:
(1) use sweeps plastics from dried resin, plastics and diluent allotment hand, and the wherein said mass percentage from dried resin, plastics and diluent is respectively: 10%, 85% and 5%;
(2) described hand is swept plastics to sweep and be coated on workpiece, coating weight control is at 100g/m 2;
(3) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine;
(4) closed plastics is opened rare after sweep and be coated on workpiece;
(5) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine;
Wherein, describedly the intermediate temperature setting agent peroxidating-2-ethyl acid tert-butyl ester, acrylic resin and ethyl ester is comprised from dried resin; Diluent is one or both in ethyl ester and ethanol; Plastics is application number is the product described in the Chinese patent application of 201310180084.7.
Embodiment 4
A closed coating process for woodwork furniture, comprises the following steps:
(1) use sweeps plastics from dried resin, plastics and diluent allotment hand, and the wherein said mass percentage from dried resin, plastics and diluent is respectively: 10%-35%, 60-85% and 5%-30%;
(2) described hand is swept plastics to sweep and be coated on workpiece, coating weight control is at 80-120g/m 2;
(3) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine;
(4) closed plastics is opened rare after sweep and be coated on workpiece;
(5) start mobile UV drying machine, make plastics dry by the movement of portable UV drying machine.
Wherein, describedly the intermediate temperature setting agent peroxidating-2-ethyl acid tert-butyl ester, acrylic resin and ethyl ester is comprised from dried resin; Diluent is one or both in ethyl ester and ethanol; Plastics is application number is the product described in the Chinese patent application of 201310180084.7.
Wherein, can repeat to sweep the described hand of painting in step (2) and sweep plastics, to reach the object of filling out dead-wood eye; In step (2), workpiece is placed on a paint recovering tray, for reclaiming plastics; Sweep in step (2) and be coated with after described hand sweeps plastics, place and carry out UV drying again in 5-10 minutes.
Wherein, closed plastics described in described step (4) is opened rare ratio and is: the mass ratio closing plastics and diluent is 1:2.5-3, controls coating weight at 50-60g/m when sweeping painting 2.
Wherein, described closed plastics comprises: UV aliphatic acrylic polyurethane 75-80 part, UV monomer 10-15 part, UV light trigger 11733-5 part, levelling agent 0.3-0.5 part, UV adhesion promoter 3-5 part.

Claims (9)

1. a closed coating process for woodwork furniture, comprises the following steps:
1) use sweeps plastics from dried resin, plastics and diluent allotment hand, and the wherein said mass percentage from dried resin, plastics and diluent is respectively: 10%-35%, 60-85% and 5%-30%;
2) described hand is swept plastics to sweep and be coated on workpiece, coating weight control is at 80-120g/m 2;
3) start mobile UV drying machine, make hand sweep plastics drying by the movement of portable UV drying machine;
4) closed plastics is opened rare after sweep and be coated on workpiece;
5) start mobile UV drying machine, make closed plastics dry by the movement of portable UV drying machine;
Describedly comprise the intermediate temperature setting agent peroxidating-2-ethyl acid tert-butyl ester, acrylic resin and ethyl ester from dried resin; Diluent is one or both in ethyl ester and ethanol; Plastics comprises polyester acrylate resin 10-15 part, two official's polyurethane acrylic resin 30-40 parts, six official's polyurethane acrylic resin 5-10 parts, two official UV monomer 40-45 part, sensitising agent 3-5 part, levelling agent 0.1-0.2 part, wetting agent 0.3-0.5 part, defoamer 0.3-0.5 part; Described sensitising agent is cracking type sensitising agent; Described levelling agent is fluorine richness polycarbonate acrylic ester; Described defoamer is organic silicon type defoamer; Described wetting agent is polyether-modified Dimethicone Copolyol body class wetting agent.
2. closed coating process according to claim 1, is characterized in that, in described step 1) in deployed dope viscosity between 12-15 second.
3. closed coating process according to claim 1, is characterized in that, in described step 2) in can repeat to sweep and be coated with described hand and sweep plastics, to reach the object of filling out dead-wood eye; In step 2) in workpiece is placed on a paint recovering tray, for reclaiming plastics; In step 2) in sweep and be coated with after described hand sweeps plastics, place and carry out UV drying again in 5-10 minute.
4. closed coating process according to claim 1, is characterized in that, described step 4) described in close plastics and open rare ratio and be: the mass ratio closing plastics and diluent is 1:2.5-3, controls coating weight at 50-60g/m when sweeping painting 2.
5. closed coating process according to claim 1, is characterized in that, described closed plastics comprises: UV aliphatic acrylic polyurethane 75-80 part, UV monomer 10-15 part, UV light trigger 3-5 part, levelling agent 0.3-0.5 part, UV adhesion promoter 3-5 part.
6. closed coating process according to claim 5, is characterized in that, described UV monomer is TPGDA; Described levelling agent is BYK358N; Described UV light trigger is 1173UV light trigger; Described UV adhesion promoter is phosphoric acid ester acrylic resin.
7. closed coating process according to claim 1, it is characterized in that, it is the parallel orbit of 1.3-1.5m that described mobile UV drying machine angle bar does two spacing, then three iron sheet casings of an each 1.3-1.5m of length, width and height are made, front and back are channel-type, there are four running rollers that can mate with angle bar below, UV lamp box is loaded onto at top and both sides, according to the width of the workpiece with highly, lamp tube device can be installed, and can by the drying process regulating the switch-mode regulation device of fluorescent tube upper and lower, left and right to complete different volumes workpiece.
8. closed coating process according to claim 1, it is characterized in that, in described step 3) and step 5) after to polish respectively surface oil lacquer coat, wherein in step 3) after with pneumatic or electric grinding machine polishing surface oil lacquer coat, in described step 5) gently grind surface with 400# sand paper or scouring pad afterwards; In described step 4) after blow surface sediment coating off with air gun, ensure surface clean smooth without pile up.
9. a manufacture method for woodwork furniture, comprises the closed coating process according to any one of the claims, it is characterized in that, after described closed coating process, and application PU finish paint.
CN201410016996.5A 2014-01-14 2014-01-14 A kind of closed coating process of woodwork furniture and manufacture method Active CN103785597B (en)

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CN107127130A (en) * 2017-07-01 2017-09-05 安徽省扬子家居新材料有限公司 A kind of timber is brushed plus spraying coating process with plastics
CN113117995A (en) * 2021-04-24 2021-07-16 广东欧美斯家具有限公司 Furniture baking finish process production line

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Publication number Priority date Publication date Assignee Title
CN102115630A (en) * 2009-12-31 2011-07-06 广东华润涂料有限公司 Aqueous sealant system, wood product and method for sealing wood substrate
CN102489443A (en) * 2011-11-22 2012-06-13 南京林业大学 Sealing paint making technology for wood composite door
CN103275612A (en) * 2013-05-15 2013-09-04 江门市国美化工有限公司 Environment-friendly coating agent and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102115630A (en) * 2009-12-31 2011-07-06 广东华润涂料有限公司 Aqueous sealant system, wood product and method for sealing wood substrate
CN102489443A (en) * 2011-11-22 2012-06-13 南京林业大学 Sealing paint making technology for wood composite door
CN103275612A (en) * 2013-05-15 2013-09-04 江门市国美化工有限公司 Environment-friendly coating agent and preparation method thereof

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