CN103774369A - Water circulation system of dye vat - Google Patents
Water circulation system of dye vat Download PDFInfo
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- CN103774369A CN103774369A CN201410025374.9A CN201410025374A CN103774369A CN 103774369 A CN103774369 A CN 103774369A CN 201410025374 A CN201410025374 A CN 201410025374A CN 103774369 A CN103774369 A CN 103774369A
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Abstract
The invention provides a water circulation system of a dye vat and belongs to the technical field of printing and dyeing equipment. The water circulation system can be used for solving the problem of serious water resource wastes during yarn dyeing in the printing and dyeing industry. The water circulation system of the dye vat comprises the dye vat, a cold water vat and a hot water vat, and is characterized in that the dye vat is connected with a water feeding mechanism capable of providing cold water to the dye vat; the hot water vat is connected with a water replenishing mechanism capable of replenishing hot water to the hot water vat; a connecting pipe III is communicated between the dye vat and the hot water vat; the hot water vat is communicated with a water inlet pipe of a water pump by virtue of a connecting pipe IV; a water outlet pipe of the water pump is communicated with the dye vat by virtue of a connecting pipe VIII; a connecting pipe VI is communicated between the connecting pipe IV and the connecting pipe VIII; the cold water vat is communicated with the water inlet pipe of the water pump by virtue of a connecting pipe V; a connecting pipe VII is communicated between the connecting pipe V and the connecting pipe VIII. The water circulation system can be used for recycling dirty water during yarn printing and dyeing, and saving water resources.
Description
Technical field
The invention belongs to dyeing apparatus technical field, relate to the water circulation system of a kind of dye vat, particularly a kind of dye vat.
Background technology
At present, the utilization of dye vat in textile dyeing and finishing industry is very general, and it is widely used in the dyeing of yarn.Yarn dyeing process is exactly that yarn to be dyeed is placed in dye vat, then in dye vat, injects dyestuff, and dyestuff contacts with yarn, realizes the object of yarn dyeing.
Yarn in dye vat can leave a large amount of pin water after dyeing and processing, and in some pin water, contains multiple harmful substances, needs to carry out complicated pin purifying water process before discharged to the external world; And for some pin water, can reclaim and repeat recycling.In the prior art, through retrieval, as Chinese patent literature discloses a kind of drainage control device of dye vat [patent No.: ZL201120427020.9; Granted publication number: CN202298193U].This drainage control device of dye vat, comprises middle water treatment facilities, and middle water treatment facilities is connected with dye vat by inlet channel, and dye vat is provided with outlet conduit, and described dye vat is provided with circulating line, and circulating line is connected with middle water treatment facilities; On described inlet channel, outlet conduit and circulating line, be equipped with electrical control valve.Owing to being provided with circulating line together between dye vat and middle water treatment facilities, can carry out repeatedly circular treatment to waste water according to actual needs; And the waste water of some serious pollution can be through circulating line and is directly passed through additive method processing from outlet conduit discharged to cesspool again.
But, although above-mentioned drainage control device of dye vat can carry out circular treatment to the waste water in dye vat, can not reuse waste water, serious waste water resource.So, for those skilled in the art, need to improve existing dye vat, to realize the repetitive cycling utilization of pin water in dye vat, saving water resource.
Summary of the invention
The object of the invention is to have the problems referred to above for existing technology, proposed a kind of water circulation system of dye vat, this water circulation system has the advantages that to utilize the pin water of dye vat generation to carry out recycle.
Object of the present invention can realize by following technical proposal: a kind of water circulation system of dye vat, comprise dye vat, cold water tank and thermal water storage tank, it is characterized in that, described dye vat can be connected for the water intake mechanism of its feeding cold water with one, described water intake mechanism comprises tube connector one, pneumatic operated valve one and running water pipe, one end of described tube connector one is connected with dye vat, the other end of tube connector one is connected with running water pipe, described pneumatic operated valve one is arranged on tube connector one, described thermal water storage tank can be connected for the water compensation mechanism of its supply hot water with one, described water compensation mechanism comprises tube connector two, pneumatic operated valve two and hot water cassette for supplying, one end of described tube connector two is connected with thermal water storage tank, the other end of tube connector two is connected with hot water cassette for supplying, described pneumatic operated valve two is arranged on tube connector two, between described dye vat and thermal water storage tank, be communicated with tube connector three, tube connector three is provided with pneumatic operated valve three, described thermal water storage tank is connected with the water inlet pipe of a water pump by tube connector four, tube connector four is provided with pneumatic operated valve four, the outlet pipe of described water pump is connected with dye vat by tube connector eight, tube connector eight is provided with pneumatic operated valve eight, between described tube connector four and tube connector eight, be communicated with tube connector six, one end of tube connector six is arranged between pneumatic operated valve four and the water inlet pipe of water pump, the other end of tube connector six is arranged between pneumatic operated valve eight and dye vat, and tube connector six is provided with pneumatic operated valve six, described cold water tank is connected with the water inlet pipe of water pump by tube connector five, tube connector five is provided with pneumatic operated valve five, between described tube connector five and tube connector eight, be communicated with tube connector seven, one end of tube connector seven is arranged between pneumatic operated valve five and cold water tank, the other end of tube connector seven is arranged between pneumatic operated valve eight and the outlet pipe of water pump, and tube connector seven is provided with pneumatic operated valve seven, on described tube connector three, be communicated with vertical pipe one, one end of vertical pipe one is arranged between pneumatic operated valve three and dye vat, the other end of vertical pipe one is delivery port one, on vertical pipe one, be provided with pneumatic operated valve nine, on described tube connector four, be communicated with vertical pipe two, one end of vertical pipe two is arranged between pneumatic operated valve four and thermal water storage tank, the other end of vertical pipe two is delivery port two, on vertical pipe two, be provided with manual inline valve one, on described tube connector five, be communicated with vertical pipe three, one end of vertical pipe three is arranged between pneumatic operated valve seven and cold water tank, the other end of vertical pipe three is delivery port three, on vertical pipe three, be provided with manual inline valve two, described thermal water storage tank also can be connected for the heating arrangements that the hot water in thermal water storage tank continues to heat with one, described heating arrangements comprises steam box, air supply pipe and pneumatic operated valve ten, one end of described air supply pipe is connected with steam box, the other end of air supply pipe is connected with thermal water storage tank, described pneumatic operated valve ten is arranged on air supply pipe, described dye vat comprises that inside has the cylinder body and the leg that is fixed on inferior part of the cylinder block place of cavity, the inside of described cylinder body is fixed with and described cavity can be separated into upper plenum successively, upper plate and the lower roof plate of dyeing chamber and lower cavity, and the top of upper plate in lower roof plate, on described upper plate and lower roof plate, offer respectively some upper through holes and lower through-hole, between described upper plate and lower roof plate, be fixed with the division board that dyeing chamber can be divided into two, in described lower cavity, be provided with the transport that the water in lower cavity and dyestuff up can be carried, two inwalls that described dyeing chamber is relative with division board and the both sides of division board are all fixed with some set of rails, described set of rails is all corresponding between two, described set of rails comprise have opening towards under groove upper rail and there is the lower guideway of opening towards upper groove, and upper rail and lower guideway are arranged in parallel, between described corresponding every two groups of set of rails, be provided with some for the dyeing rod that yarn is installed, the cross section ovalize that described dyeing is excellent, the excellent one end of dyeing is fixed with mount pad one, described mount pad one comprises body one, be fixed on the upper installation portion one and the lower installation portion one that is fixed on body one bottom place at body one top place, the excellent other end that dyes is fixed with mount pad two, described mount pad two comprises body two, be fixed on the upper installation portion two and the lower installation portion two that is fixed on body two bottom places at body two top places, the long axis direction in described dyeing rod cross section parallels with the line of centres between upper installation portion one and lower installation portion one, in described dye vat, be provided with temperature sensor one, in described cold water tank, be provided with liquid level sensor one, in described thermal water storage tank, be provided with temperature sensor two and liquid level sensor two, on the outer wall of described dye vat, be also fixed with a control panel, on described control panel, be fixed with a PLC Programmable Logic Controller, described water pump, pneumatic operated valve one, pneumatic operated valve two, pneumatic operated valve three, pneumatic operated valve four, pneumatic operated valve five, pneumatic operated valve six, pneumatic operated valve seven, pneumatic operated valve eight, pneumatic operated valve nine, pneumatic operated valve ten, liquid level sensor one, liquid level sensor two, temperature sensor one is all connected with described PLC Programmable Logic Controller by circuit with temperature sensor two.
The water circulation system of this dye vat, its operation principle is such: first, under the effect of water compensation mechanism, in thermal water storage tank, fill hot water; Then, under the effect of water pump, the hot water in thermal water storage tank is extracted in dye vat, so just can have dyeed to yarn; Wait to have dyeed, under the effect of water pump, the cold water in cold water tank is extracted in dye vat, push the hot water in dye vat simultaneously and extruded and get back in thermal water storage tank, hot water can be reused for next cylinder, and the cold water of injection can also be realized dye vat is lowered the temperature; Because cooling is thorough not, under the effect of water intake mechanism, in dye vat, pass into running water, dye vat is continued to cooling, until dye vat cooling is thoroughly, so that yarn is shaped; Finally, under the effect of water pump, the cold water in dye vat is extracted in cold water storage cistern again, cold water can be reused for next cylinder, thereby realizes the recycling again to cold water and hot water in yarn dyeing process, has saved water resource.In the time being back to hot water temperature in thermal water storage tank not reaching hot water temperature that PLC Programmable Logic Controller sets and be worth from dye vat, steam box produces steam, open pneumatic operated valve ten, thereby steam can be inputed in thermal water storage tank the hot water in thermal water storage tank is heated by air supply pipe, thereby make hot water heating in thermal water storage tank to the temperature setting on PLC Programmable Logic Controller.Can realize the automatic control of water pump and each pneumatic operated valve by PLC Programmable Logic Controller, thereby improve the flexible performance of this device, also improve the operating efficiency of this device simultaneously.
Mount pad one is installed between the upper rail and lower guideway on dye vat inwall, and makes in the groove of installation portion one in upper rail, in the groove of lower installation portion one in lower guideway; Mount pad two is installed between the upper rail and lower guideway on division board, and make in the groove of installation portion two in upper rail, in the groove of lower installation portion two in lower guideway, so just dyeing rod can be installed to the set of rails on dye vat inwall and the division board of answering in contrast on set of rails between.Because the long axis direction of the dyeing rod of cross section ovalize parallels with the line of centres between upper installation portion one and lower installation portion one, in the vertical direction yarn will diminish with the excellent contact area that dyes, in to the dyeing course of yarn, the rod that just can reduce because of the rod that dyes, yarn to be caused prints, simultaneously very convenient to the excellent installation of dyeing in dye vat.
In the water circulation system of above-mentioned dye vat, described transport comprises the waterproof machine being fixed on lower cavity diapire, turning cylinder and be fixed on the some blades on turning cylinder outer peripheral face, described turning cylinder is horizontally disposed with, and one end of turning cylinder is connected mutually with the output shaft of waterproof machine, the other end of turning cylinder is fixed on cylinder body by bearing, on the outer peripheral face of described turning cylinder, evenly offer some slots, described blade pass is crossed the mode of inlaying and is fixed on one by one in described slot, described waterproof machine is connected with described PLC Programmable Logic Controller by circuit.Waterproof machine work, the output shaft rotation of waterproof machine, drives turning cylinder to rotate, and finally makes the blade rotation that is connected mutually with turning cylinder, thereby the dyestuff in lower cavity is upwards transported, and yarn is played to the effect of dyeing.
In the water circulation system of above-mentioned dye vat, the volume of described dye vat, thermal water storage tank and cold water tank all equates.Adopt such design, can conveniently the hot water in thermal water storage tank be extracted into dye vat completely time, just can make dye vat be full of hot water, when cold water in cold water tank is extracted into dye vat completely, just can make the hot water in dye vat extrude completely, when the cold water in dye vat is extracted into cold water tank completely, just can make cold water tank fill cold water.Simultaneously, in dyeing course, because the water in dye vat and dyestuff fill whole dye vat, so just can in yarn dyeing process, effectively reduce the stamping press of dyestuff to yarn, more dyestuff can be contacted with yarn, and the rod that reduces to dye between rod and yarn prints.
In the water circulation system of above-mentioned dye vat, the equal semicircular in shape in the cross section of described groove, the equal semicircular in shape in cross section of described upper installation portion one and upper installation portion two, the equal semicircular in shape in cross section of described lower installation portion one and lower installation portion two.The upper installation portion one of semicircular in shape and upper installation portion two can with upper rail in groove match, the lower installation portion one of semicircular in shape and lower installation portion two can with lower guideway in groove match, thereby better make dyeing rod slide in set of rails one and set of rails two.
In the water circulation system of above-mentioned dye vat, the diameter of described upper through hole is 10～40mm, and the diameter of described lower through-hole is 10～40mm.
In the water circulation system of above-mentioned dye vat, described mount pad one and mount pad two are all fixed on the excellent two ends of dyeing by the mode of welding.Adopt the mode of welding can make mount pad one and mount pad two and the excellent fixing-stable of dyeing firm.
In the water circulation system of above-mentioned dye vat, described temperature sensor one and temperature sensor two are all separately fixed on the casing wall of dye vat and thermal water storage tank by screw.
In the water circulation system of above-mentioned dye vat, described liquid level sensor one and liquid level sensor two are all separately fixed on the casing wall of cold water tank and thermal water storage tank by screw.
In the water circulation system of above-mentioned dye vat, described upper plate, lower roof plate and division board all adopts stainless steel material to make.
Compared with prior art, the water circulation system of this dye vat has the following advantages:
1, the present invention can realize the hot water supply of thermal water storage tank by water compensation mechanism, and under the effect of water pump, hot water is evacuated in dye vat, thereby yarn is dyeed, and can realize the dye vat processing of lowering the temperature by cold water tank, hot water in dye vat is extruded from dye vat top simultaneously, be recycled in thermal water storage tank, realize the recycle to hot water; If cooling not, realize again the supply of dye vat cold water by water intake mechanism, dye vat is continued to cooling to be processed, until cool to the cold water temperature value setting on PLC Programmable Logic Controller, and by water pump, the cold water in dye vat is recycled in cold water tank, realize recycle to cold water, and ratio of water recycle is more than 50%, saving water resource greatly.
2, the hot water temperature after dyed in the present invention approaches 90 ℃, has changed directly and will be heated to 90 ℃ of problems that need to use a large amount of steam from room temperature water with running water dyeing, has saved the energy, and production cost is low, good in economic efficiency simultaneously.
3, the present invention is by being arranged to the long axis direction in cross section excellent dyeing to parallel with the line of centres of mount pad one and mount pad two, the long axis direction that is about to the excellent cross section of dyeing vertically arranges, because the gravity of yarn can be exerted pressure to the rod that dyes, so just can reduce dyestuff yarn in the time that yarn is dyeed contact area excellent with dyeing, thereby reduce the area that rod prints, can also increase the spacing between dyeing rod and dyeing rod simultaneously, reduce the extruding force between yarn, improve the printing quality of yarn.
4, more than the present invention can be arranged on the liquid level of dye vat inner dye dyeing rod by fluid level controller, make the yarn of the complete submergence of dyestuff in dye vat, so just can reduce dyestuff in when dyeing to yarn and the excellent punching press of dyeing, thereby effectively reduce area and the excellent dynamics printing that rod prints, the printing quality of improving yarn.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of dye vat in the present invention;
Fig. 3 is that the knot that dyes excellent in the present invention is installed structure schematic diagram.
In figure, 1, dye vat; 1a, cylinder body; 1b, upper plenum; 1c, dyeing chamber; 1d, lower cavity; 1e, leg; 1f, upper plate; 1g, lower roof plate; 1h, division board; 2, thermal water storage tank; 3, cold water tank; 4, water pump; 5, tube connector one; 6, tube connector two; 7, tube connector three; 8, tube connector four; 9, tube connector five; 10, tube connector six; 11, tube connector seven; 12, tube connector eight; 13, vertical pipe one; 14, vertical pipe two; 15, vertical pipe three; 16, pneumatic operated valve one; 17, pneumatic operated valve two; 18, pneumatic operated valve three; 19, pneumatic operated valve four; 20, pneumatic operated valve five; 21, pneumatic operated valve six; 22, pneumatic operated valve seven; 23, pneumatic operated valve eight; 24, pneumatic operated valve nine; 25, manual inline valve one; 26, manual inline valve two; 27, air supply pipe; 28, pneumatic operated valve ten; 29, upper rail; 30, lower guideway; 31, dyeing rod; 311, mount pad one; 3111, body one; 3112, upper installation portion one; 3113, lower installation portion one; 312, mount pad two; 3121, body two; 3122, upper installation portion two; 3123, lower installation portion two; 32, temperature sensor one; 33, waterproof machine; 34, PLC Programmable Logic Controller.
The specific embodiment
Be below specific embodiments of the invention by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As shown in Figure 1, a kind of water circulation system of dye vat 1, comprises dye vat 1, cold water tank 3 and thermal water storage tank 2.The volume of dye vat 1, thermal water storage tank 2 and cold water tank 3 all equates, adopt such design, can conveniently the hot water in thermal water storage tank 2 be extracted into dye vat 1 completely time, just can make dye vat 1 be full of hot water, when the cold water in cold water tank 3 is extracted into dye vat 1 completely, just can make the hot water in dye vat 1 extrude completely.Simultaneously, in dyeing course, because the water in dye vat 1 and dyestuff fill whole dye vat 1, so just can in yarn dyeing process, effectively reduce the stamping press of dyestuff to yarn, more dyestuff can be contacted with yarn, and the rod reducing between dyeing rod 31 and yarn prints.
Dye vat 1 can be connected for the water intake mechanism of its feeding cold water with one, this water intake mechanism comprises tube connector 1, pneumatic operated valve 1 and running water pipe, one end of tube connector 1 is connected with dye vat 1, the other end of tube connector 1 is connected with running water pipe, pneumatic operated valve 1 is arranged on tube connector 1, to realize connection or the blocking-up of tube connector 1, thereby whether realize running water pipe to dye vat 1 feeding cold water.
Thermal water storage tank 2 can be connected for the water compensation mechanism of its supply hot water with one, water compensation mechanism comprises tube connector 26, pneumatic operated valve 2 17 and hot water cassette for supplying, one end of tube connector 26 is connected with thermal water storage tank 2, the other end of tube connector 26 is connected with hot water cassette for supplying, pneumatic operated valve 2 17 is arranged on tube connector 26, to realize connection or the blocking-up of tube connector 26, thereby whether realize hot water cassette for supplying to thermal water storage tank 2 supplying hot waters.
Between dye vat 1 and thermal water storage tank 2, be communicated with tube connector 37, tube connector 37 is provided with pneumatic operated valve 3 18.Thermal water storage tank 2 is connected with the water inlet pipe of a water pump 4 by tube connector 48, tube connector 48 is provided with pneumatic operated valve 4 19, the outlet pipe of water pump 4 is connected with dye vat 1 by tube connector 8 12, tube connector 8 12 is provided with pneumatic operated valve 8 23, between tube connector 48 and tube connector 8 12, be communicated with tube connector 6 10, one end of tube connector 6 10 is arranged between pneumatic operated valve 4 19 and the water inlet pipe of water pump 4, the other end of tube connector 6 10 is arranged between pneumatic operated valve 8 23 and dye vat 1, and tube connector 6 10 is provided with pneumatic operated valve 6 21.Cold water tank 3 is connected with the water inlet pipe of water pump 4 by tube connector 59, tube connector 59 is provided with pneumatic operated valve 5 20, between tube connector 59 and tube connector 8 12, be communicated with tube connector 7 11, one end of tube connector 7 11 is arranged between pneumatic operated valve 5 20 and cold water tank 3, the other end of tube connector 7 11 is arranged between pneumatic operated valve 8 23 and the outlet pipe of water pump 4, and tube connector 7 11 is provided with pneumatic operated valve 7 22.On tube connector 37, be communicated with vertical pipe 1, one end of vertical pipe 1 is arranged between pneumatic operated valve 3 18 and dye vat 1, and the other end of vertical pipe 1 is delivery port one, is provided with pneumatic operated valve 9 24 on vertical pipe 1.On tube connector 48, be communicated with vertical pipe 2 14, one end of vertical pipe 2 14 is arranged between pneumatic operated valve 4 19 and thermal water storage tank 2, and the other end of vertical pipe 2 14 is delivery port two, is provided with manual inline valve 1 on vertical pipe 2 14.On tube connector 59, be communicated with vertical pipe 3 15, one end of vertical pipe 3 15 is arranged between pneumatic operated valve 7 22 and cold water tank 3, and the other end of vertical pipe 3 15 is delivery port three, is provided with manual inline valve 2 26 on vertical pipe 3 15.
Thermal water storage tank 2 also can be connected for the heating arrangements that the hot water in thermal water storage tank 2 continues to heat with one, this heating arrangements comprises steam box, air supply pipe 27 and pneumatic operated valve 10, one end of air supply pipe 27 is connected with steam box, the other end of air supply pipe 27 is connected with thermal water storage tank 2, pneumatic operated valve 10 is arranged on air supply pipe 27, and pneumatic operated valve 10 is connected with a PLC Programmable Logic Controller 34 by circuit.In the time being back to hot water temperature in thermal water storage tank 2 not reaching hot water temperature that PLC Programmable Logic Controller 34 sets and be worth from dye vat 1, steam box produces steam, open pneumatic operated valve 10, thereby steam can be inputed in thermal water storage tank 2 hot water in thermal water storage tank 2 is heated by air supply pipe 27, thereby make hot water heating in thermal water storage tank 2 to the hot water temperature's value setting on PLC Programmable Logic Controller 34.
In dye vat 1, be provided with temperature sensor 1, in cold water tank 3, be provided with liquid level sensor one, in thermal water storage tank 2, be provided with temperature sensor two and liquid level sensor two, temperature sensor 1 and temperature sensor two are all separately fixed on the casing wall of dye vat 1 and thermal water storage tank 2 by screw, and liquid level sensor one and liquid level sensor two are all separately fixed on the casing wall of cold water tank 3 and thermal water storage tank 2 by screw.On the outer wall of dye vat 1, be also fixed with a control panel, PLC Programmable Logic Controller 34 is fixed on control panel, and pneumatic operated valve 1, pneumatic operated valve 2 17, pneumatic operated valve 3 18, pneumatic operated valve 4 19, pneumatic operated valve 5 20, pneumatic operated valve 6 21, pneumatic operated valve 7 22, pneumatic operated valve 8 23, pneumatic operated valve 9 24, liquid level sensor one, liquid level sensor two, temperature sensor 1 and temperature sensor two are all connected with PLC Programmable Logic Controller 34 by circuit.
In the present embodiment, tube connector 1, tube connector 26, tube connector 37, tube connector 48, tube connector 59, tube connector 6 10, tube connector 7 11 and tube connector 8 12 all adopt steel material to make.
As shown in Figure 2, dye vat 1 comprises that inside has the cylinder body 1a and four leg 1e that are fixed on cylinder body 1a bottom place of cavity.The inside of cylinder body 1a is fixed with upper plate 1f and the lower roof plate 1g that cavity can be separated into successively to upper plenum 1b, dyeing chamber 1c and lower cavity 1d, and the top of upper plate 1f in lower roof plate 1g, and upper plate 1f and lower roof plate 1g all fix by bolt and nut.On upper plate 1f and lower roof plate 1g, offer respectively some upper through hole and lower through-holes that pass through for dyestuff, the diameter of upper through hole is 20mm, and the diameter of lower through-hole is also 20mm, but can in 10～40mm, suitably increase and decrease according to actual conditions.Between upper plate 1f and lower roof plate 1g, be fixed with the division board 1h that dyeing chamber 1c can be divided into two.In the present embodiment, upper plate 1f, lower roof plate 1g and division board 1h all adopt stainless steel material to make.
Specifically, in lower cavity 1d, be provided with the transport that the dyestuff in lower cavity 1d up can be carried, this transport comprises the waterproof machine 33 being fixed on lower cavity 1d diapire, turning cylinder and be fixed on three blades on turning cylinder outer peripheral face, turning cylinder is horizontally disposed with, and one end of turning cylinder is connected mutually with the output shaft of waterproof machine 33, the other end of turning cylinder is fixed on cylinder body 1a by bearing, on the outer peripheral face of turning cylinder, evenly offer three slots, three blade pass cross the mode of inlaying one by one correspondence be fixed in three slots, waterproof machine 33 is connected with PLC Programmable Logic Controller 34 by circuit.Waterproof machine 33 is worked, and the output shaft rotation of waterproof machine 33 drives turning cylinder to rotate, and finally makes the blade rotation that is connected mutually with turning cylinder, thereby the dyestuff in lower cavity 1d is upwards transported, and yarn is played to the effect of dyeing.
As shown in Figure 3, two inwalls that dyeing chamber 1c is relative with division board 1h and the both sides of division board 1h are all fixed with some set of rails, and set of rails is all corresponding between two.Set of rails comprise have opening towards under groove upper rail 29 and there is the lower guideway 30 of opening towards upper groove, and upper rail 29 is arranged in parallel with lower guideway 30, between corresponding every two groups of set of rails, be provided with some for the dyeing rod 31 that yarn is installed, the cross section ovalize of dyeing rod 31, one end of dyeing rod 31 is fixed with mount pad 1, mount pad 1 comprises body 1, be fixed on the upper installation portion 1 and the lower installation portion 1 that is fixed on body one 3111 bottom places at body one 3111 top places, the other end of dyeing rod 31 is fixed with mount pad 2 312, mount pad 2 312 comprises body 2 3121, be fixed on the upper installation portion 2 3122 and the lower installation portion 2 3123 that is fixed on body 2 3121 bottom places at body 2 3121 top places, and the long axis direction in excellent 31 cross sections of dyeing parallels with the line of centres between upper installation portion 1 and lower installation portion 1.In the present embodiment, the equal semicircular in shape in the cross section of groove, the equal semicircular in shape in cross section of upper installation portion 1 and upper installation portion 2 3122, the equal semicircular in shape in cross section of lower installation portion 1 and lower installation portion 2 3123.The upper installation portion 1 of semicircular in shape and upper installation portion 2 3122 can with upper rail 29 in groove match, the lower installation portion 1 of semicircular in shape and lower installation portion 2 3123 can with lower guideway 30 in groove match, thereby better make dyeing rod 31 slide in set of rails one and set of rails two.Mount pad 1 and mount pad 2 312 are all fixed on the two ends of dyeing rod 31 by the mode of welding.Adopt the mode of welding can make mount pad 1 and mount pad 2 312 and excellent 31 fixing-stables of dyeing firm.
Mount pad 1 is installed between the upper rail 29 and lower guideway 30 on dye vat 1 inwall, and makes in the groove of installation portion 1 in upper rail 29, in the groove of lower installation portion 1 in lower guideway 30; Mount pad 2 312 is installed between the upper rail 29 and lower guideway 30 on division board 1h, and make in the groove of installation portion 2 3122 in upper rail 29, in the groove of lower installation portion 2 3123 in lower guideway 30, so just dyeing rod 31 can be installed to the set of rails on dye vat 1 inwall and the division board 1h that answers in contrast on set of rails between.Because the long axis direction of the dyeing rod 31 of cross section ovalize parallels with the line of centres between upper installation portion 1 and lower installation portion 1, in the vertical direction yarn will diminish with the contact area of dyeing rod 31, in to the dyeing course of yarn, just can reduce because the rod that the rod 31 that dyes causes yarn prints, simultaneously very convenient to the installation of the rod 31 that dyes in dye vat 1.
The operation principle of the water circulation system of this dye vat 1 is such:
1, under original state, pneumatic operated valve 1, pneumatic operated valve 2 17, pneumatic operated valve 3 18, pneumatic operated valve 4 19, pneumatic operated valve 5 20, pneumatic operated valve 6 21, pneumatic operated valve 7 22, pneumatic operated valve 8 23, manual inline valve 1, manual inline valve 2 26 and pneumatic operated valve 10 in this device are all in closed condition, pneumatic operated valve 9 24 is in normally open, 1 li, dye vat is filled yarn to be dyed, thermal water storage tank 2 is empty, cold water tank 3 fills cold water, is set with hot water temperature's value and cold water temperature value on PLC Programmable Logic Controller 34;
2, under the effect of water compensation mechanism, open pneumatic operated valve 2 17, can be to thermal water storage tank 2 supplying hot waters by tube connector 26, treat that the high position probe of liquid level sensor two in thermal water storage tank 2 senses that the hot water in thermal water storage tank 2 fills, and closes pneumatic operated valve 2 17 automatically;
3, fill after hot water until thermal water storage tank 2, open water pump 4, open pneumatic operated valve 4 19 simultaneously, pneumatic operated valve 8 23, hot water in thermal water storage tank 2 is through tube connector 48, the water inlet pipe of water pump 4, water pump 4, the outlet pipe of water pump 4, tube connector 8 12 just can be pumped to that dye vat 1 suffered, and treats that the low level probe of liquid level sensor two in thermal water storage tank 2 senses that the hot water in thermal water storage tank 2 exhausts, automatic closing water pump 4, pneumatic operated valve 4 19, pneumatic operated valve 8 23;
4, hot water and dyestuff dye to yarn in dye vat 1;
5, treat that yarn dyeing completes, open water pump 4, open pneumatic operated valve 5 20, pneumatic operated valve 8 23, cold water in cold water tank 3 is through tube connector 59, the water inlet pipe of water pump 4, water pump 4, the outlet pipe of water pump 4, tube connector 8 12 just can be pumped to that dye vat 1 suffered, simultaneously, open pneumatic operated valve 3 18, close pneumatic operated valve 9 24, under the extruding of cold water, can be by the hot water in dye vat 1 through tube connector 37 discharged to thermal water storage tank 2, use for next cylinder, make the water temperature in dye vat 1 reduce simultaneously, the low level probe for the treatment of liquid level sensor one in cold water tank 3 senses that the cold water in cold water tank 3 exhausts, in thermal water storage tank 2, fill the hot water that extruding is come from dye vat 1, automatic closing water pump 4, pneumatic operated valve 3 18, pneumatic operated valve 5 20, pneumatic operated valve 8 23,
If the temperature sensor two in 6 thermal water storage tanks 2 senses when the water temperature in thermal water storage tank 2 does not reach on PLC Programmable Logic Controller 34 hot water temperature who sets and is worth, system is opened pneumatic operated valve 10 automatically, hot water temperature's value of directly utilizing steam that water temp. heating is extremely set is automatically closed pneumatic operated valve 10 after reaching hot water temperature's value of setting;
When if in 7 boilers, hot water liquid level is popped one's head in lower than a high position for liquid level sensor two, can automatically open pneumatic operated valve 2 17, by 26 pairs of thermal water storage tanks of tube connector, 2 supply hot water, treat that the high position probe of liquid level sensor two senses that the hot water in thermal water storage tank 2 fills, and closes pneumatic operated valve 2 17 automatically;
8, in the time of cold water temperature value that temperature that the temperature sensor 1 in dye vat 1 senses cold water in dye vat 1 is set on higher than PLC Programmable Logic Controller 34, under the effect of water intake mechanism, automatically open pneumatic operated valve 1, use running water to continue cooling to dye vat 1, can be to dye vat 1 feeding cold water by tube connector 1, in this process, can automatically open pneumatic operated valve 9 24, supply by tube connector one 5 cold water can be discharged by tube connector 37 interior dye vat 1 unnecessary cold water through vertical pipe 1, until the water temperature that the temperature sensor 1 in dye vat 1 senses reaches the cold water temperature value of setting on PLC Programmable Logic Controller 34, so that yarn sizing, automatically close pneumatic operated valve 1, finally realize the cooling of dye vat 1,
9, after dye vat 1 is realized cooling completely, open water pump 4, pneumatic operated valve 6 21, pneumatic operated valve 7 22, the cold water in dye vat 1 is through tube connector 8 12, tube connector 6 10, the water inlet pipe of water pump 4, water pump 4, the outlet pipe of water pump 4, tube connector 7 11 just can be pumped to that cold water tank 3 suffered, use for next cylinder, treat that the high position probe of liquid level sensor one in cold water tank 3 senses that the cold water in cold water tank 3 fills, automatic closing water pump 4, pneumatic operated valve 6 21, pneumatic operated valve 7 22;
10, in the time of cleaning thermal water storage tank 2, the manual inline valve 1 of manual unlocking, the hot water in thermal water storage tank 2 can be discharged by vertical pipe 2 14;
11, in the time of cleaning cold water tank 3, the manual inline valve 2 26 of manual unlocking, the cold water in cold water tank 3 can be discharged by vertical pipe 3 15;
12, finally realize the reuse of pin water, thereby realize water circulation, saving water resource.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although more used 1 herein, dye vat; 1a, cylinder body; 1b, upper plenum; 1c, dyeing chamber; 1d, lower cavity; 1e, leg; 1f, upper plate; 1g, lower roof plate; 1h, division board; 2, thermal water storage tank; 3, cold water tank; 4, water pump; 5, tube connector one; 6, tube connector two; 7, tube connector three; 8, tube connector four; 9, tube connector five; 10, tube connector six; 11, tube connector seven; 12, tube connector eight; 13, vertical pipe one; 14, vertical pipe two; 15, vertical pipe three; 16, pneumatic operated valve one; 17, pneumatic operated valve two; 18, pneumatic operated valve three; 19, pneumatic operated valve four; 20, pneumatic operated valve five; 21, pneumatic operated valve six; 22, pneumatic operated valve seven; 23, pneumatic operated valve eight; 24, pneumatic operated valve nine; 25, manual inline valve one; 26, manual inline valve two; 27, air supply pipe; 28, pneumatic operated valve ten; 29, upper rail; 30, lower guideway; 31, dyeing rod; 311, mount pad one; 3111, body one; 3112, upper installation portion one; 3113, lower installation portion one; 312, mount pad two; 3121, body two; 3122, upper installation portion two; 3123, lower installation portion two; 32, temperature sensor one; 33, waterproof machine; 34, the term such as PLC Programmable Logic Controller, but do not get rid of the possibility that uses other term.Use these terms to be only used to describe more easily and explain essence of the present invention; They are construed to any additional restriction is all contrary with spirit of the present invention.
Claims (9)
1. the water circulation system of a dye vat, comprise dye vat, cold water tank and thermal water storage tank, it is characterized in that, described dye vat can be connected for the water intake mechanism of its feeding cold water with one, described water intake mechanism comprises tube connector one, pneumatic operated valve one and running water pipe, one end of described tube connector one is connected with dye vat, the other end of tube connector one is connected with running water pipe, described pneumatic operated valve one is arranged on tube connector one, described thermal water storage tank can be connected for the water compensation mechanism of its supply hot water with one, described water compensation mechanism comprises tube connector two, pneumatic operated valve two and hot water cassette for supplying, one end of described tube connector two is connected with thermal water storage tank, the other end of tube connector two is connected with hot water cassette for supplying, described pneumatic operated valve two is arranged on tube connector two, between described dye vat and thermal water storage tank, be communicated with tube connector three, tube connector three is provided with pneumatic operated valve three, described thermal water storage tank is connected with the water inlet pipe of a water pump by tube connector four, tube connector four is provided with pneumatic operated valve four, the outlet pipe of described water pump is connected with dye vat by tube connector eight, tube connector eight is provided with pneumatic operated valve eight, between described tube connector four and tube connector eight, be communicated with tube connector six, one end of tube connector six is arranged between pneumatic operated valve four and the water inlet pipe of water pump, the other end of tube connector six is arranged between pneumatic operated valve eight and dye vat, and tube connector six is provided with pneumatic operated valve six, described cold water tank is connected with the water inlet pipe of water pump by tube connector five, tube connector five is provided with pneumatic operated valve five, between described tube connector five and tube connector eight, be communicated with tube connector seven, one end of tube connector seven is arranged between pneumatic operated valve five and cold water tank, the other end of tube connector seven is arranged between pneumatic operated valve eight and the outlet pipe of water pump, and tube connector seven is provided with pneumatic operated valve seven, on described tube connector three, be communicated with vertical pipe one, one end of vertical pipe one is arranged between pneumatic operated valve three and dye vat, the other end of vertical pipe one is delivery port one, on vertical pipe one, be provided with pneumatic operated valve nine, on described tube connector four, be communicated with vertical pipe two, one end of vertical pipe two is arranged between pneumatic operated valve four and thermal water storage tank, the other end of vertical pipe two is delivery port two, on vertical pipe two, be provided with manual inline valve one, on described tube connector five, be communicated with vertical pipe three, one end of vertical pipe three is arranged between pneumatic operated valve seven and cold water tank, the other end of vertical pipe three is delivery port three, on vertical pipe three, be provided with manual inline valve two, described thermal water storage tank also can be connected for the heating arrangements that the hot water in thermal water storage tank continues to heat with one, described heating arrangements comprises steam box, air supply pipe and pneumatic operated valve ten, one end of described air supply pipe is connected with steam box, the other end of air supply pipe is connected with thermal water storage tank, described pneumatic operated valve ten is arranged on air supply pipe, described dye vat comprises that inside has the cylinder body and the leg that is fixed on inferior part of the cylinder block place of cavity, the inside of described cylinder body is fixed with and described cavity can be separated into upper plenum successively, upper plate and the lower roof plate of dyeing chamber and lower cavity, and the top of upper plate in lower roof plate, on described upper plate and lower roof plate, offer respectively some upper through holes and lower through-hole, between described upper plate and lower roof plate, be fixed with the division board that dyeing chamber can be divided into two, in described lower cavity, be provided with the transport that the water in lower cavity and dyestuff up can be carried, two inwalls that described dyeing chamber is relative with division board and the both sides of division board are all fixed with some set of rails, described set of rails is all corresponding between two, described set of rails comprise have opening towards under groove upper rail and there is the lower guideway of opening towards upper groove, and upper rail and lower guideway are arranged in parallel, between described corresponding every two groups of set of rails, be provided with some for the dyeing rod that yarn is installed, the cross section ovalize that described dyeing is excellent, the excellent one end of dyeing is fixed with mount pad one, described mount pad one comprises body one, be fixed on the upper installation portion one and the lower installation portion one that is fixed on body one bottom place at body one top place, the excellent other end that dyes is fixed with mount pad two, described mount pad two comprises body two, be fixed on the upper installation portion two and the lower installation portion two that is fixed on body two bottom places at body two top places, the long axis direction in described dyeing rod cross section parallels with the line of centres between upper installation portion one and lower installation portion one, in described dye vat, be provided with temperature sensor one, in described cold water tank, be provided with liquid level sensor one, in described thermal water storage tank, be provided with temperature sensor two and liquid level sensor two, on the outer wall of described dye vat, be also fixed with a control panel, on described control panel, be fixed with a PLC Programmable Logic Controller, described water pump, pneumatic operated valve one, pneumatic operated valve two, pneumatic operated valve three, pneumatic operated valve four, pneumatic operated valve five, pneumatic operated valve six, pneumatic operated valve seven, pneumatic operated valve eight, pneumatic operated valve nine, pneumatic operated valve ten, liquid level sensor one, liquid level sensor two, temperature sensor one is all connected with described PLC Programmable Logic Controller by circuit with temperature sensor two.
2. the water circulation system of dye vat according to claim 1, it is characterized in that, described transport comprises the waterproof machine being fixed on lower cavity diapire, turning cylinder and be fixed on the some blades on turning cylinder outer peripheral face, described turning cylinder is horizontally disposed with, and one end of turning cylinder is connected mutually with the output shaft of waterproof machine, the other end of turning cylinder is fixed on cylinder body by bearing, on the outer peripheral face of described turning cylinder, evenly offer some slots, described blade pass is crossed the mode of inlaying and is fixed on one by one in described slot, described waterproof machine is connected with described PLC Programmable Logic Controller by circuit.
3. the water circulation system of dye vat according to claim 1 and 2, is characterized in that, the volume of described dye vat, thermal water storage tank and cold water tank all equates.
4. the water circulation system of dye vat according to claim 1 and 2, it is characterized in that, the equal semicircular in shape in cross section of described groove, the equal semicircular in shape in cross section of described upper installation portion one and upper installation portion two, the equal semicircular in shape in cross section of described lower installation portion one and lower installation portion two.
5. the water circulation system of dye vat according to claim 1 and 2, is characterized in that, the diameter of described upper through hole is 10～40mm, and the diameter of described lower through-hole is 10～40mm.
6. the water circulation system of dye vat according to claim 1 and 2, is characterized in that, described mount pad one and mount pad two are all fixed on the excellent two ends of dyeing by the mode of welding.
7. the water circulation system of dye vat according to claim 1 and 2, is characterized in that, described temperature sensor one and temperature sensor two are all separately fixed on the casing wall of dye vat and thermal water storage tank by screw.
8. the water circulation system of dye vat according to claim 1 and 2, is characterized in that, described liquid level sensor one and liquid level sensor two are all separately fixed on the casing wall of cold water tank and thermal water storage tank by screw.
9. the water circulation system of dye vat according to claim 1 and 2, is characterized in that, described upper plate, lower roof plate and division board all adopts stainless steel material to make.
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| CN201510219666.0A CN104862915B (en) | 2014-01-20 | 2014-01-20 | A kind of structure improved dye vat water circulation system |
| CN201410025374.9A CN103774369B (en) | 2014-01-20 | 2014-01-20 | A kind of water circulation system of dye vat |
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| CN201410025374.9A CN103774369B (en) | 2014-01-20 | 2014-01-20 | A kind of water circulation system of dye vat |
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| CN103981664A (en) * | 2014-05-17 | 2014-08-13 | 杭州金拇指服装辅料有限公司 | Hot water and dye supplying system of non-woven fabric dyeing production line |
| CN104032520A (en) * | 2014-05-26 | 2014-09-10 | 浙江俏尔婷婷服饰有限公司 | Garment dyeing device capable of reusing residual liquid and using method thereof |
| CN104593969A (en) * | 2015-01-06 | 2015-05-06 | 海宁市天一纺织有限公司 | Dyeing process for jacquard fabrics |
| CN104846579A (en) * | 2015-05-27 | 2015-08-19 | 萧振林 | Dye liquor circulating system of yarn dyeing machine with extremely-low bath ratio of 1:2 |
| CN104963146A (en) * | 2015-06-30 | 2015-10-07 | 江苏双盈纺织科技有限公司 | Water circulation system for dyeing vessel |
| CN104963148A (en) * | 2015-06-30 | 2015-10-07 | 江苏双盈纺织科技有限公司 | Energy-saving water supply system of novel dye vat |
| CN105624959A (en) * | 2016-03-30 | 2016-06-01 | 无锡市永立印染设备有限公司 | Novel circulating system of dyeing machine |
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| CN105714498A (en) * | 2016-04-15 | 2016-06-29 | 浙江苏拉新材料科技有限公司 | Cloud dyeing method for chenille yarn |
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| CN104032520A (en) * | 2014-05-26 | 2014-09-10 | 浙江俏尔婷婷服饰有限公司 | Garment dyeing device capable of reusing residual liquid and using method thereof |
| CN104593969A (en) * | 2015-01-06 | 2015-05-06 | 海宁市天一纺织有限公司 | Dyeing process for jacquard fabrics |
| CN104846579A (en) * | 2015-05-27 | 2015-08-19 | 萧振林 | Dye liquor circulating system of yarn dyeing machine with extremely-low bath ratio of 1:2 |
| CN104846579B (en) * | 2015-05-27 | 2017-04-12 | 萧振林 | Dye liquor circulating system of yarn dyeing machine with extremely-low bath ratio of 1:2 |
| CN104963148A (en) * | 2015-06-30 | 2015-10-07 | 江苏双盈纺织科技有限公司 | Energy-saving water supply system of novel dye vat |
| CN104963146A (en) * | 2015-06-30 | 2015-10-07 | 江苏双盈纺织科技有限公司 | Water circulation system for dyeing vessel |
| CN105624959A (en) * | 2016-03-30 | 2016-06-01 | 无锡市永立印染设备有限公司 | Novel circulating system of dyeing machine |
| CN105671835A (en) * | 2016-04-15 | 2016-06-15 | 浙江苏拉新材料科技有限公司 | Cloud dyeing method for cotton-like fancy yarn |
| CN105714498A (en) * | 2016-04-15 | 2016-06-29 | 浙江苏拉新材料科技有限公司 | Cloud dyeing method for chenille yarn |
| CN105780344A (en) * | 2016-04-15 | 2016-07-20 | 浙江苏拉新材料科技有限公司 | Method for cloud dyeing of fancy yarn |
| CN107447411A (en) * | 2017-09-30 | 2017-12-08 | 广东溢达纺织有限公司 | Dyeing installation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104862915B (en) | 2016-09-28 |
| CN104862915A (en) | 2015-08-26 |
| CN103774369B (en) | 2015-09-02 |
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Address after: 314423 No. 59, Zhijiang Road, Haining Agricultural Development Zone, Zhejiang, Jiaxing Applicant after: ZHEJIANG YINSHANHONG TEXTILE TECHNOLOGY CO., LTD. Address before: 314423 No. 59, Zhijiang Road, Haining Agricultural Development Zone, Zhejiang, Jiaxing Applicant before: ZHEJIANG YINGSHANHONG TEXTILE DYEING PRINTING CO., LTD. |
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Free format text: CORRECT: APPLICANT; FROM: ZHEJIANG YINGSHANHONG TEXTILE DYEING PRINTING CO., LTD. TO: ZHEJIANG YINGSHANHONG TEXTILE TECHNOLOGY CO., LTD. |
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Denomination of invention: Water circulation system of dye vat Effective date of registration: 20160819 Granted publication date: 20150902 Pledgee: Agricultural Bank of China, Limited by Share Ltd, Haining branch Pledgor: ZHEJIANG YINSHANHONG TEXTILE TECHNOLOGY CO., LTD. Registration number: 2016330000055 |
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Date of cancellation: 20171010 Granted publication date: 20150902 Pledgee: Agricultural Bank of China, Limited by Share Ltd, Haining branch Pledgor: ZHEJIANG YINSHANHONG TEXTILE TECHNOLOGY CO., LTD. Registration number: 2016330000055 |