CN103772798B - Rotomoulded articles of resistance to swiping and preparation method thereof - Google Patents
Rotomoulded articles of resistance to swiping and preparation method thereof Download PDFInfo
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- CN103772798B CN103772798B CN201210402990.2A CN201210402990A CN103772798B CN 103772798 B CN103772798 B CN 103772798B CN 201210402990 A CN201210402990 A CN 201210402990A CN 103772798 B CN103772798 B CN 103772798B
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
- C08L23/0815—Copolymers of ethene with aliphatic 1-olefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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Abstract
The invention discloses rotomoulded articles of a kind of resistance to swiping and preparation method thereof, belong to rotational moulding field of material technology.Including linear low density polyethylene (LLDPE) substrate, increasing by one layer of layer of resistance to swiping in substrate, the layer of resistance to swiping is made up of linear low density polyethylene (LLDPE), inorganic anti-wear agent, macromolecule reinforcing agent and auxiliary agent.Completed by preparation three step of the process of inorganic ultrafine anti-wear agent, the preparation of the rotational moulding compositions of the layer of resistance to swiping and the rotomoulded articles of resistance to swiping.The rotomoulded articles of the resistance to swiping of the present invention, surfaces externally and internally is smooth, and Coating combination is good, and without warpage, deformation, bubble, depression, goods are scraped abrasive wear volume and reduced more than 50%, and the preparation method of the rotomoulded articles of resistance to swiping is simple, safety, and effect is obvious.
Description
Technical field
The invention belongs to rotational moulding field of material technology, relate to rotomoulded articles of a kind of resistance to swiping and preparation method thereof.
Background technology
The large-scale recreation facility of rotation molding had both been overcome over iron and steel cement form and child had been easily generated injury of colliding with, again
Overcome that brushing paint produces migrates the pollution that causes child because of harmful substance, is the body-building that the head of a family is relieved, child likes
Mode, meanwhile, develops children's intelligence, adds child's intercourse ability, has great benefit to child grows.But by
Plastic raw materials in rotation molding is typically linear low density of polyethylene, and the softer resistance to swiping of relative texture is poor, particularly exists
When grittiness, dust are attached to surface, deeper to the superficial injury of rotomoulded articles, affect color, surface of plastic products once by
Destroying, will change the coefficient of friction of damaged part, accelerated wear test makes it destroy, it is also possible to cause degradation, too early aging,
Embrittlement.Current most of rotational moulding producers use resin to add pigment rotation molding, and goods are not the most made more in terms of resistance to swiping
Work.
The existing technology of rotational moulding is that producer uses the resin dedicated direct rotation molding of rotational moulding, or the most direct
Being added to by toner in resin and produce, common rotational moulding toy formula is to add 5~10 parts in rotation molding polyethylene after grinding
Toner.
Research in terms of polyethylene wearproof, is more high density polyethylene (HDPE), ultra high density polyethylene aspect, this be by
Its key property determines.Itself density is higher, quality is harder, and wearability is of a relatively high.Nanometer is have studied such as Wang little Wei etc.
UHMWPW/Al2O3Composite friction and wear property at different temperatures, finds to add the Al of 5%2O3Material wear-resistant performance is relatively
Good.
Tsing-Hua University He Peng, Zhao Anchi etc. have studied nano-silicon dioxide modified high density polyethylene (HDPE) wearability (plastics,
Phase calendar year 2001 1 volume 30), find SiO2When addition is 2%, the performance of system is best, and the particularly dry friction performance of system is best
Can improve more than 3 times, but there is SiO2Addition is less is difficult to homodisperse shortcoming.
2011, AMP mountain was delivered employing PA6 in engineering plastics are applied and is made rotational moulding with small particle glass microballoon modification
The PA6 that polyethylene rotational molding PP Pipe Compound adds 15% can improve mechanics and the hot property of composite, add 15% at coupling agent
The glass microballoon of reason can improve mechanics and thermal property, and it is inconspicuous that mobility, density can be kept to reduce, it is possible to fall
Low cost, can be used for high-temperature resistant and high rigidity aspect.But glass microballoon is bright and clean, hardness is big, has relatively macrolesion to grinder.
Low Density Polyethylene, linear low density polyethylene (LLDPE), density is low, quality is soft, and wearability is relatively low.But line style is close
Degree polyethylene and Low Density Polyethylene have advantageous advantage in rotational moulding is processed so that people have to think better of it
Using method, to play its maximum utility.
Summary of the invention
It is an object of the present invention to provide the rotomoulded articles of a kind of resistance to swiping, rotational moulding present in effective solution prior art
The low problem of the resistance to swiping of product surface, it is achieved the resistance to swiping in surface is high, service life length rotomoulded articles, and production process is without powder
Dirt, does not damage the health of workman.
Invention also provides the technique preparation method implemented simple, convenient.
The rotomoulded articles of the resistance to swiping of the present invention, including linear low density polyethylene (LLDPE) substrate, in substrate, increase by a layer is resistance to
Swiping layer, the layer of resistance to swiping is made up of linear low density polyethylene (LLDPE), inorganic anti-wear agent, macromolecule reinforcing agent and auxiliary agent.
The rotomoulded articles of the resistance to swiping of the present invention comprises following raw material and composition:
Linear low density polyethylene (LLDPE) 25-70 part
Inorganic anti-wear agent 5-35 part
Macromolecule reinforcing agent 5-20 part
Auxiliary agent:
The rotomoulded articles optimization formula of the resistance to swiping of the present invention is as follows:
Linear low density polyethylene (LLDPE) 30-60 part
Inorganic anti-wear agent 15-30 part
Macromolecule reinforcing agent 10-15 part
Auxiliary agent:
Wherein, linear low density polyethylene (LLDPE) density of the present invention is 0.936-0.939g/cm3, melt mass flow
Speed is 4-7g/10min.Linear low density polyethylene (LLDPE) is generally ethylene and butylene, the copolymer of hexene or metallocene catalyst
Linear low density polyethylene (LLDPE),.
Described inorganic anti-wear agent includes Pulvis Talci, glass microsphere, aluminium hydroxide, silicon dioxide, preferably talc powder and two
Silicon oxide, Pulvis Talci is 1:1-5:1 with silicon dioxide composition weight ratio.Join that can to improve it in polymer significantly hard
Degree, rigidity, surface treated can significantly improve the mechanical property of blend.Pulvis Talci composition is main in layer with silicon dioxide
Shape structure, by stratiform sliding can occur during External Force Acting, has suitable lubricity, can reduce machinery and mill after addition
The abrasion of tool, and the addition of lubricant can be reduced.Silicon dioxide has bigger solid space structure, bulk density less than
0.1 gram every cubic metre, specific surface area tens to hundreds of square metre every gram, absorbability is very strong, and surface is with more polarity
Group, is commonly used in high abrasion goods, as being only second to carbon black in rubber tyre.But the harm of silica dust is long-term suction
Enter and easily cause pneumosilicosis, it has to be taken care that strengthen protection during use.
Described enhancement component uses nylon component, preferably nylon 6.The raising of plastic hardness, can improve resistance to significantly
Mill property.Being seen by its molecular structure, strand relatively steel is hard and polar functionalities.The effect of the steely muscle of nylon-type in the present invention, logical
Crossing employing compatilizer can make nylon component be evenly distributed in polyethylene body performance potentiation.The friction of nylon itself
Coefficient is low, also can reduce the coefficient of friction of goods when nylon component is distributed in surface.Nylon molecules contains polar group, with electrodeless
Anti-wear agent has fabulous adhesive attraction, can add the modifying agent of high-load, and prepared composite in nylon matrix.
Described inorganic anti-wear agent and macromolecule reinforcing agent proportioning are 1:1-3:1.
Described compatilizer is Low Density Polyethylene or linear low density polyethylene (LLDPE) grafted maleic anhydride.Compatilizer is used for changing
Kind body resin and the surface binding energy of addO-on therapy, effect is the tension force reducing interface, increases the thickness of boundary layer, reduces
The diameter of dispersed particle, stops the cohesion of dispersion phase, stablizes established phase morphology structure.Compatilizer can improve filler and machine
The interaction of body, improves adhesion.Owing to accessing polar group on compatilizer strand, it is in containing a large amount of polar groups
Nylon compatibility is preferable, forms two-phase continuous structure.Compatilizer act as a big net.Not only combine fixed inorganic thing but also solid
Determine Organic substance, polyethylene to be comprised, define the mixture that a kind of performance is special.
Described dispersant is calcium stearate or zinc stearate, preferably calcium stearate.Effect is that inorganic filler is uniform
It is scattered in resin matrix and prevents conglomeration.
Described lubricant is erucyl amide or oleamide, preferably oleamide.The effect of lubricant is dispersed in table
Reduce the skin-friction coefficient of goods on face, improve wearability.
Described coupling agent is silane coupler or titanate coupling agent, preferably silane coupler trimethyl silane KH-
560.Coupling agent is the adhesion of reinforcer and resin matrix, improves mechanical property.
Described antioxidant is antioxidant 1010 or 168, and anti ultraviolet agent is anti ultraviolet agent 788.Antioxidant, anti ultraviolet agent are
Stable and the service life of the protection rotomoulded articles course of processing.
The preparation method of the rotomoulded articles of resistance to swiping is as follows:
(1) inorganic ultrafine anti-wear agent processes
By Pulvis Talci under vacuum, 70-90 DEG C of drying, add after weighing in high-speed mixer, add coupling agent, divide
Powder and lubricant, with 600-1200 rotating speed/minute mixing, 8-12 minute time, add silicon-dioxide powdery, mix 5-10
Minute, discharging, standby;
(2) preparation of the rotational moulding compositions of the layer of resistance to swiping
Linear low density polyethylene (LLDPE), antioxidant, anti ultraviolet agent, compatilizer, inorganic ultrafine anti-wear agent, nylon are added rotating speed
For 600-2000 rev/min of mixer mixes, incorporation time 5-10 minute, extruding pelletization, the rotational moulding compositions grain of the layer of resistance to swiping
The a length of 1.0-2.0mm of son.Thereafter the powder being worn into 35-45 mesh is standby;Temperature range 160-260 DEG C of extruder, screw rod
Rotating speed 100-300 rev/min;
(3) preparation of the rotomoulded articles of resistance to swiping
After the rotational moulding compositions of the layer of resistance to swiping being mixed with linear low density polyethylene (LLDPE), join shaping mould by a certain percentage
In tool, hot briquetting, cool down through appropriate time, prepare the rotomoulded articles of resistance to swiping, when rotational moulding temperature 260-290 DEG C, rotational moulding
Between be 25-35min.
The present invention is in the rotational moulding course of processing, because of the bigger PP Pipe Compound granule work in-process of the action density of centrifugal force gradually
Shift to the position near mould, therefore formed the outer layer of goods be the layer of resistance to swiping, internal layer be general rotation molding polyethylene resin.Resistance to
Swiping layer is one layer of but also sliding, complex of resistance to swiping function admirable the hardest, covers on rotation molding polyethylene resin, as to rotational moulding
Goods wrap an overcoat.Thus the resistance to swiping in surface improving rotomoulded articles, improve the service life of rotomoulded articles.
The present invention compared with prior art has the advantages that
The rotomoulded articles of the resistance to swiping of the present invention, surfaces externally and internally is smooth, and Coating combination is good, without warpage, deformation, bubble,
Depression, goods are scraped abrasive wear volume and are reduced more than 50%.
Its preparation method of the rotomoulded articles of the resistance to swiping of the present invention is simple, safety, and effect is obvious.
Accompanying drawing illustrates:
Fig. 1 is the rotomoulded articles of resistance to swiping.
1 is linear low density polyethylene (LLDPE) substrate;2 is the layer of resistance to swiping.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described.
Test raw materials used:
Base resin
Linear low density polyethylene (LLDPE) 1:LLDPE1, melt mass flow rate is 4.7g/10min, density 0.935g/cm3。
Linear low density polyethylene (LLDPE) 2:LLDPE2, melt mass flow rate is 6.6g/10min, density 0.938g/cm3。
Coupling agent: trimethyl silane KH-560.
Grafted high density polyethylene (hdpe-g-mah): melt mass flow rate is 2.6g/10min, percent grafting 1.0%,
Density 0.946g/cm3。
Grafting linear low density polyethylene (LLDPE) (lldpe-g-mah): melt mass flow rate is 1.6g/10min, percent grafting
1.2%, density 0.926g/cm3。
Grafting Low Density Polyethylene (ldpe-g-mah): melt mass flow rate is 1.1g/10min, percent grafting 1.1%,
Density 0.916g/cm3。
Nylon 6: density 1.15g/cm3, fusing point: 210-229 DEG C, normal viscosity 2.6.
Oleamide: fusing point 72-77 DEG C, iodine number: 80-88(gl/100g).
The rotational moulding compositions 1 of resistance to swiping:
The preparation method of the rotational moulding compositions 1 of resistance to swiping:
(1) inorganic ultrafine anti-wear agent processes
Add coupling agent, dispersant and lubricant by formula, with 1000 rotating speeds/minute mixing, 10 minutes time, add
Silicon-dioxide powdery 5 parts, mixes 5 minutes, discharging, standby;
(2) preparation of the rotational moulding compositions of the layer of resistance to swiping
By formula, linear low density polyethylene (LLDPE), antioxidant, anti ultraviolet agent, compatilizer, inorganic ultrafine anti-wear agent, nylon are added
Entering rotating speed is to mix in 1500 revs/min of mixers, and incorporation time 10 minutes uses thereafter double-screw extruding pelletizing;Extruder
Temperature range 200 DEG C, screw speed 200 turns.Particle size 2.0mm, yield 70 kgs/hour, particle is worn into the powder of 40 mesh
Standby.
The rotational moulding compositions 2 of resistance to swiping
The preparation method of the rotational moulding compositions 2 of resistance to swiping:
(1) inorganic ultrafine anti-wear agent processes
By Pulvis Talci 10 parts under vacuum, 70-90 DEG C of drying, add in high-speed mixer after weighing, add by formula
Enter coupling agent, dispersant and lubricant, with 1000 rotating speeds/minute mixing, 10 minutes time, discharging, standby;
(2) preparation of the rotational moulding compositions of the layer of resistance to swiping
By formula, linear low density polyethylene (LLDPE), antioxidant, anti ultraviolet agent, compatilizer, inorganic ultrafine anti-wear agent, nylon are added
Entering rotating speed is to mix in 1500 revs/min of mixers, and incorporation time 10 minutes uses thereafter double-screw extruding pelletizing;Extruder
Temperature range 200 DEG C, screw speed 200 turns.Particle size 2.0mm, yield 70 kgs/hour, particle is worn into the powder of 40 mesh
Standby.
The rotational moulding compositions 3 of resistance to swiping
The preparation method of the rotational moulding compositions 3 of resistance to swiping:
(1) inorganic ultrafine anti-wear agent processes
By Pulvis Talci under vacuum, 70-90 DEG C of drying, add after weighing in high-speed mixer, add by formula even
Connection agent, dispersant and lubricant, with 1000 rotating speeds/minute mixing, 10 minutes time, add silicon-dioxide powdery, mix 5-
10 minutes, discharging, standby;
(2) preparation of the rotational moulding compositions of the layer of resistance to swiping
By formula, linear low density polyethylene (LLDPE), antioxidant, anti ultraviolet agent, compatilizer, inorganic ultrafine anti-wear agent, nylon are added
Entering rotating speed is to mix in 1500 revs/min of mixers, and incorporation time 10 minutes uses thereafter double-screw extruding pelletizing;Extruder
Temperature range 200 DEG C, screw speed 200 turns.Particle size 2.0mm, yield 70 kgs/hour, particle is worn into the powder of 40 mesh
Standby.
The rotational moulding compositions 4 of resistance to swiping
The preparation method of the rotational moulding compositions 4 of resistance to swiping is identical with the rotational moulding compositions 3 of resistance to swiping.
The rotational moulding compositions 5 of resistance to swiping
The preparation method of the rotational moulding compositions 5 of resistance to swiping is identical with the rotational moulding compositions 3 of resistance to swiping.
The rotational moulding compositions 6 of resistance to swiping
The preparation method of the rotational moulding compositions 6 of resistance to swiping is identical with the rotational moulding compositions 3 of resistance to swiping.
The rotational moulding compositions 7 of resistance to swiping
The preparation method of the rotational moulding compositions 7 of resistance to swiping is identical with the rotational moulding compositions 3 of resistance to swiping.
The rotational moulding compositions 8 of resistance to swiping
The preparation method of the rotational moulding compositions 8 of resistance to swiping is identical with the rotational moulding compositions 3 of resistance to swiping.
The rotational moulding compositions 9 of resistance to swiping
The preparation method of the rotational moulding compositions 9 of resistance to swiping is identical with the rotational moulding compositions 3 of resistance to swiping.
Rotational moulding contrast test
The preparation method of the rotomoulded articles of resistance to swiping is as follows:
After resistance to swiping compositions and linear low density polyethylene (LLDPE) powder are mixed in proportion, join in mould, add
Thermoforming, cooling, prepare the rotomoulded articles of resistance to swiping, rotational moulding temperature 280 DEG C, rotational moulding time are 30min.
Embodiment 1 LLDPE1/ resistance to swiping compositions 1=80/20
Embodiment 2 LLDPE1/ resistance to swiping compositions 2=80/20
Embodiment 3 LLDPE1/ resistance to swiping compositions 3=70/30
Embodiment 4 LLDPE1/ resistance to swiping compositions 4=70/30
Embodiment 5 LLDPE1/ resistance to swiping compositions 5=60/40
Embodiment 6 LLDPE1/ resistance to swiping compositions 6=60/40
Embodiment 7 LLDPE2/ resistance to swiping compositions 1=80/20
Embodiment 8 LLDPE2/ resistance to swiping compositions 2=80/20
Embodiment 9 LLDPE2/ resistance to swiping compositions 3=70/30
Embodiment 10 LLDPE2/ resistance to swiping compositions 4=70/30
Embodiment 11 LLDPE2/ resistance to swiping compositions 5=60/40
Embodiment 12 LLDPE2/ resistance to swiping compositions 6=60/40
Comparative example 1 LLDPE1(0.5% yellow pigment)
Comparative example 2 LLDPE2(0.5% indigo plant pigment)
Comparative example 3 LLDPE1(0.2% red, adds 10%300 mesh Pulvis Talci and processes without surface)
Comparative example 4 LLDPE2(adds 10%300 mesh Pulvis Talci and processes without surface)
Comparative example 5 LLDPE1/ resistance to swiping compositions 7=70/30
Comparative example 6 LLDPE1/ resistance to swiping compositions 8=70/30
The comparative example 7 LLDPE2/ resistance to swiping above proportioning of compositions 9=70/30(is ratio of weight and number.)
Table 1, embodiment performance table
Table 2, comparative example performance table
Scrape abrasive wear volume=scraped finish loss in weight grams/PP Pipe Compound density (meansigma methods).
Scraped finish loss in weight: be by reciprocating friction testing machine, under the same conditions, by scraper on plastic sample surface repeatedly
Sliding and swipe, grams that wipe, chip is scraped on plastic sample surface.
Permissive waste weight is the biggest, and its loss volume is the biggest, is the most more weak to swiping.
Claims (4)
1. a rotomoulded articles for resistance to swiping, including linear low density polyethylene (LLDPE) substrate, it is characterised in that increase in substrate
One layer of layer of resistance to swiping, the layer of resistance to swiping is made up of linear low density polyethylene (LLDPE), inorganic anti-wear agent, macromolecule reinforcing agent and auxiliary agent;
The composition material of the layer of resistance to swiping consists of the following composition in parts by weight:
Linear low density polyethylene (LLDPE) 30 parts
Inorganic anti-wear agent 30 parts
Macromolecule reinforcing agent 10 parts
Auxiliary agent:
Compatilizer 25 parts
1.0 parts of antioxidant
Dispersant 1.0 parts
Lubricant 1.0 parts
Anti ultraviolet agent 1.0 parts
Coupling agent 1.0 parts;
The layer of resistance to swiping is 4:6 with the quality proportioning of linear low density polyethylene (LLDPE) basic unit;
Inorganic anti-wear agent is Pulvis Talci and silicon dioxide, and weight ratio is 5:1;
Macromolecule reinforcing agent uses nylon.
The rotomoulded articles of resistance to swiping the most according to claim 1, it is characterised in that linear low density polyethylene (LLDPE) density is
0.936-0.939 g/cm3, melt mass flow rate is 4-7g/10min.
The rotomoulded articles of resistance to swiping the most according to claim 1, it is characterised in that compatilizer be Low Density Polyethylene or
Linear low density polyethylene (LLDPE) grafted maleic anhydride;Dispersant is calcium stearate or zinc stearate;Lubricant is erucyl amide or oil
Acid amide;Antioxidant is antioxidant 1010 or 168;Anti ultraviolet agent is anti ultraviolet agent 788;Coupling agent is silane coupler or metatitanic acid
Ester coupling agent.
The preparation method of the rotomoulded articles of resistance to swiping the most according to claim 1, it is characterised in that following steps:
(1) inorganic ultrafine anti-wear agent processes
By Pulvis Talci under vacuum, 70-90 DEG C of drying, add after weighing in high-speed mixer, add coupling agent, dispersant
And lubricant, with 600-1200 rev/min of mixing, 8-12 minute time, add silicon-dioxide powdery, mix 5-10 minute,
Discharging, standby;
(2) preparation of the rotational moulding compositions of the layer of resistance to swiping
Linear low density polyethylene (LLDPE), antioxidant, anti ultraviolet agent, compatilizer, inorganic ultrafine anti-wear agent, nylon are added rotating speed and is
600-2000 rev/min of mixer mixes, incorporation time 5-10 minute, thereafter extruding pelletization;Temperature range 160-of extruder
260 DEG C, screw speed 100-300 rev/min, the powder that particle is worn into 35-45 mesh is standby;
(3) preparation of the rotomoulded articles of resistance to swiping
After being mixed in proportion by the linear low density polyethylene (LLDPE) powder of resistance to swiping compositions Yu 20-30 mesh, join mould
In, hot briquetting, cooling, prepare the rotomoulded articles of resistance to swiping, rotational moulding temperature 260-290 DEG C, rotational moulding time are 25-35min.
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