CN103771740B - Inorganic mineral board, profile, and manufacturing method thereof - Google Patents
Inorganic mineral board, profile, and manufacturing method thereof Download PDFInfo
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- CN103771740B CN103771740B CN201410044667.1A CN201410044667A CN103771740B CN 103771740 B CN103771740 B CN 103771740B CN 201410044667 A CN201410044667 A CN 201410044667A CN 103771740 B CN103771740 B CN 103771740B
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- diatomite
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
The invention relates to the technical field of organic and inorganic boards and profiles for buildings and home decoration and particularly relates to a manufacturing method of an inorganic mineral board and profile. The inorganic mineral board and profile are manufactured by inorganic minerals and the like. By adoption of the manufacturing method, the difficulty in shortage of materials for the existing organic board is solved. Particularly, a product not only has the characteristics of flexibility and re-processability of the organic board as well as fireproof, flame-retardant and waterproof properties of the inorganic board, but also has the properties of heat preservation and heat insulation, and is a more-ideal material for furniture, indoor decoration and floor base materials. The performance index of the product meets the environment-friendly requirement, and can replace organic and inorganic boards and profiles applied in the existing market. By test, the product has the following parameters that the static bending strength is 14.1-14.3Mpa, the bending elastic modulus is 1849-1878Mpa, the internal bonding strength is 0.41-0.42Mpa, the thickness expansion rate in 2h water absorption is 0.1-0.8% and the formaldehyde emission is 8.5-8.7mg/100g.
Description
Technical field
The present invention relates to building, house ornamentation organic and inorganic plate, section bar technical field, i.e. a kind of inorganic mineral lumber, section bar and making method.
Background technology
In the prior art, in building, house ornamentation, organic board, section bar are because of scarcity of resources, and price is gradually in rise, and future will can not meet the market requirement.Forest zone, Jilin Province also will stop final felling in 2015 after Heilungkiang and Daxinganling forest area comprehensively, turn to fencing and foster operation, this brings larger impact by organic board manufacturing enterprise raw material supplying, thus seeks new sheet material, section bar production alternative materials has become current urgent need to solve the problem.
Summary of the invention
The object of the invention is to provide a kind of for above-mentioned deficiency
organic board, inorganic section bar alternative materials, meet service requirementsinorganic mineral lumber, section bar and making method.
Technical solution of the present invention is: a kind of inorganic mineral lumber, section bar, and the raw material comprising following weight ratio is made:
Diatomite: shell powder: pine needle powder=(35-45): (20-30): (30-40).
Or boron mud: shell powder: pine needle powder=(30-40): (25-35): (30-40).
Or calcium carbonate: shell powder: pine needle powder=(20-30): (35-40): (35-40).
Or diatomite: shell powder: straw powder=(30-35): (20-30): (40-45).
Or boron mud: shell powder: straw powder=(30-40): (20-25): (40-45).
Or calcium carbonate: shell powder: straw powder=(20-30): (30-35): (40-45).
Inorganic mineral comprises diatomite, boron mud, calcium carbonate etc., is not limited thereto.Can also polyvinylchloride be added in formula, play tamanori, improve intensity effect.
Diatomite 5-10 is replaced with PVC 5-10; Or replace boron mud 5-10 with PVC 5-10; Or replace calcium carbonate 5-10 with PVC 5-10.The implication of replacing diatomite 5-10 with PVC 5-10 is: be on the basis of diatomite 35-45, add PVC, but total amount be constant, add how many PVC, just reduce how much diatomite, diatomite 30-35, PVC 5-10 after namely replacing.Other is analogized.So diatomite: shell powder: pine needle powder=(35-45): (20-30): (30-40), replacing calcium carbonate 5-10 with PVC 5-10 can be write as: diatomite: PVC: shell powder: pine needle powder=(30-35): (5-10): (20-30): (30-40).
The raw material preferably including following weight ratio is made:
Diatomite: shell powder: pine needle powder=40:25:35.
Or boron mud: shell powder: pine needle powder=35:30:35.
Or calcium carbonate: shell powder: pine needle powder=30:30:40.
Or diatomite: shell powder: straw powder=30:30:40.
Or boron mud: shell powder: straw powder=30:25:45.
Or calcium carbonate: shell powder: straw powder=25:30:45.
Or replace diatomite 10 with PVC 10; Or replace boron mud 10 with PVC 10; Or replace calcium carbonate 10 with PVC 10.
Organic and the inorganic materials adopting forest zone to be easy to get is raw material, manufactures board and section bar.Diatomite is a kind of siliceous rock, and usually in light yellow or light grey, matter is soft, porous and light, except there is the features such as fire-retardant, heat insulation, waterproof, lightweight and sound insulation, and the effect such as also have dehumidifying, deodorizing, purify the air of a room; Being a kind of natural materials of indoor and outdoor coating, is excellent environment-friendly type indoor and outdoor decoration material, is the good stopping composition of board materials production; Boron mud in borax production process, some gangue minerals with crude boron stone together roasting, pulverizing after participating in chemical reaction, the residue stayed, have outside fire-retardant, heat insulation, water resistance, also having cohesiveness and plasticity-, is the good stopping composition of board materials production; Calcium carbonate is common building materials raw material, has outside flame retardant properties, also has cohesiveness and plasticity-, is also the good stopping composition of board materials production.
Changbai abounds with high-quality diatomite, and Liaoning borax is produced and produced a large amount of boron mud, for the invention provides reliable material source.Diatomite adopts building inside and outside wall coating level or waste material.Shell comprises the kernel source mill waste materials such as Korean pine seeds, Juglans mandshurica seed (Cortex walnut), fibert one or mixing, in order to gain in strength.Pine needle comprises the one such as Korean pine, black pine, pinus sylvestris var. mongolica, Japanese red pine, tamarack, dragon spruce pine needle or mixing, increases tensile strength.Stalk comprises the one such as corn, paddy rice or mixing, increases tensile strength.Sheet material can make rectangular faceplate, and section bar can make square bar, door and window etc.
.
Manufacture craft: material carried out pulverize, sieve, dry, prepare burden in proportion, stir, applying glue, mat formation, namely obtain sheet material or section bar after hot pressing and extruding solidification.
Mask-making technology of the present invention also can adopt identical with medium density fibre board (MDF) mask-making technology, and conventional mask-making technology can complete.
Advantage of the present invention is: the difficult problem that 1, the invention solves current organic board starting material deficiency.Particularly goods not only have snappiness, the re-workability feature that organic board has, outside the fire prevention that inorganic plate has, fire-retardant and water-proofing performance, also there is insulation, every thermal property, be the raw material of an ideal furniture, indoor decoration, floor base material etc.2, product performance index meets environmental requirement, can substitute organic board, section bar.After tested, the clean Qu Qiangdu 14.1 ~ 14.3Mpa of goods, bending elastic modulus 1849 ~ 1878 Mpa, internal bond strength 0.41 ~ 0.42 Mpa, 2h thickness swelling rate 0.1 ~ 0.8%, burst size of methanal 8.5 ~ 8.7 mg/100g(is for embodiment 1,2).These data are better than medium-density particleboard data.
Below in conjunction with embodiment, embodiments of the present invention are described in further detail.
Embodiment
Embodiment 1
A kind of diatomite sheet material, the raw material comprising following weight ratio is made: diatomite (particle 0.3mm): shell powder (particle 0.12cm): pine needle powder (length 0.5cm)=40:25:35.
Embodiment 2
A kind of diatomite section bar, the raw material comprising following weight ratio is made: diatomite (particle 0.3mm): shell powder (particle 0.12cm): pine needle powder (length 0.5cm)=40:25:35.
Embodiment 3
A kind of boron mud sheet material, section bar, the raw material comprising following weight ratio is made: boron mud: shell powder: pine needle powder=35:30:35.
Embodiment 4
A kind of calcium carbonate sheet material, section bar, the raw material comprising following weight ratio is made: calcium carbonate: shell powder: pine needle powder=30:30:40.
Embodiment 5
A kind of diatomite sheet material, section bar, the raw material comprising following weight ratio is made: diatomite: shell powder: straw powder=30:30:40.
Embodiment 6
A kind of boron mud sheet material, section bar, the raw material comprising following weight ratio is made: boron mud: shell powder: straw powder=30:25:45.
Embodiment 7
A kind of calcium carbonate sheet material, section bar, the raw material comprising following weight ratio is made: calcium carbonate: shell powder: straw powder=25:30:45.
Embodiment 8
A kind of diatomite sheet material, section bar, the raw material comprising following weight ratio is made: diatomite: PVC: shell powder: pine needle powder=30:10:25:35.
Embodiment 9
A kind of diatomite sheet material, section bar, the raw material comprising following weight ratio is made: diatomite: PVC: shell powder: straw powder=25:5:30:40.
Embodiment 10
A kind of diatomite sheet material, section bar, the raw material comprising following weight ratio is made: diatomite: PVC: shell powder: straw powder=20:10:30:40.
Embodiment 11
A kind of boron mud sheet material, section bar, the raw material comprising following weight ratio is made: boron mud: PVC: shell powder: straw powder=25:5:25:45.
Embodiment 12
A kind of boron mud sheet material, section bar, the raw material comprising following weight ratio is made: boron mud: PVC: shell powder: straw powder=20:10:25:45.
Embodiment 13
A kind of calcium carbonate sheet material, section bar, the raw material comprising following weight ratio is made: calcium carbonate: PVC: shell powder: pine needle powder=20:10:30:40.
Embodiment 14
A kind of inorganic mineral lumber, section bar making method:
One, the process in early stage of material
1, material disintegrating
(1) shell is put in crusher broken by shell, is broken into the material of particle diameter≤0.12cm.
(2) pine needle is put in runner milling and is milled by pine needle, is broken into the material of length≤0.5cm.
(3) stalk is first cut into the long section of 5cm by stalk, and maize straw will go the stalks of rice, wheat, etc. to get skin, is put in runner milling and mills, and is broken into the material of length≤0.5cm.
(4) diatomite waste material is put in runner milling and is milled by diatomite, is broken into the material of particle diameter≤0.3mm.
(5) boron mud is put in runner milling and is milled by boron mud, is broken into the material of particle diameter≤0.2mm.
Unslaked lime is put in runner milling and is milled by calcium carbonate, is broken into the material of particle diameter≤0.3mm.
PVC selects the material of particle diameter≤0.3mm.
2, material is dried
Before entering board making, the drying of material must be carried out, make its water content reach 8 ~ 10%.
Two, board making
1, material allocation
Carry out material interpolation by material formula, and stir.If goods are used for indoor decoration, a little pigment can be added.
2, applying glue
Spraying method carries out applying glue.
3, mat formation
Utilize spreading machine vacuum pneumatic to realize the slightly shaping of fiber, then realize the shaping of slab by sweeping through the material roller and preformer.
4, hot pressing
In thermocompressor, under the combined action of heat and pressure, the moisture vaporization in slab, evaporation, density increase, tackiness agent redistribution, there is a series of change in each component in raw material, thus makes to form various bonding force between different material, goods reached and conforms to quality requirements.
Article characteristic
After tested, the clean Qu Qiangdu 14.1 ~ 14.3Mpa of embodiment 1, embodiment 2 goods, bending elastic modulus 1849 ~ 1878 Mpa, internal bond strength 0.41 ~ 0.42 Mpa, 2h thickness swelling rate 0.1 ~ 0.8%, burst size of methanal 8.5 ~ 8.7 mg/100g.
Describe above, just the specific embodiment of the present invention, various illustrating is not construed as limiting flesh and blood of the present invention.
Claims (4)
1. an inorganic mineral lumber, is characterized in that the raw material comprising following weight ratio, and through material being carried out pulverize, sieving, dry, prepare burden in proportion, stir, applying glue, mat formation, namely obtain sheet material after hot pressing and extruding solidification and make:
Diatomite: shell powder: pine needle powder=35-45: 20-30: 30-40, wherein replaces diatomite 5-10 with PVC 5-10;
Or boron mud: shell powder: pine needle powder=30-40: 25-35: 30-40, wherein replace boron mud 5-10 with PVC 5-10;
Wherein, shell comprises Korean pine seeds, Juglans mandshurica seed, fibert is a kind of or mix, and pine needle comprises Korean pine, black pine, pinus sylvestris var. mongolica, Japanese red pine, tamarack, dragon spruce pine needle is a kind of or mix.
2. inorganic mineral lumber according to claim 1, is characterized in that the weight ratio of raw material is:
Diatomite: shell powder: pine needle powder=40:25:35, wherein replaces diatomite 10 with PVC 10;
Or boron mud: shell powder: pine needle powder=35:30:35, wherein replace boron mud 10 with PVC 10.
3. inorganic mineral preparation of plates method as claimed in claim 1, is characterized in that step is as follows:
One, the process in early stage of material
1) material disintegrating
(1) shell is put in crusher broken by shell, is broken into the material of particle diameter≤0.12cm;
(2) pine needle is put in runner milling and is milled by pine needle, is broken into the material of length≤0.5cm;
(3) diatomite waste material is put in runner milling and is milled by diatomite, is broken into the material of particle diameter≤0.3mm;
(4) boron mud is put in runner milling and is milled by boron mud, is broken into the material of particle diameter≤0.2mm;
PVC selects the material of particle diameter≤0.3mm;
Wherein, the weight ratio of raw material is
Diatomite: shell powder: pine needle powder=35-45: 20-30: 30-40, wherein replaces diatomite 5-10 with PVC 5-10;
Or boron mud: shell powder: pine needle powder=30-40: 25-35: 30-40, wherein replace boron mud 5-10 with PVC 5-10;
Wherein, shell comprises Korean pine seeds, Juglans mandshurica seed, fibert is a kind of or mix, and pine needle comprises Korean pine, black pine, pinus sylvestris var. mongolica, Japanese red pine, tamarack, dragon spruce pine needle is a kind of or mix;
2) material is dried
Before entering board making, the drying of material must be carried out, make its water content reach 8 ~ 10%;
Two, board making
1) material allocation
Carry out material interpolation by above-mentioned material formula, and stir;
2) applying glue
Spraying method carries out applying glue;
3) mat formation
Utilize spreading machine vacuum pneumatic to realize the slightly shaping of fiber, then realize the shaping of slab by sweeping through the material roller and preformer;
4) hot pressing
In thermocompressor, under the combined action of heat and pressure, the moisture vaporization in slab, evaporation, density increase, tackiness agent redistribution, there is a series of change in each component in raw material, thus makes to form various bonding force between different material, goods reached and conforms to quality requirements.
4. inorganic mineral preparation of plates method according to claim 3, is characterized in that the weight ratio of raw material is:
Diatomite: shell powder: pine needle powder=40:25:35, replaces diatomite 10 with PVC 10;
Or boron mud: shell powder: pine needle powder=35:30:35, replace boron mud 10 with PVC 10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410044667.1A CN103771740B (en) | 2014-01-30 | 2014-01-30 | Inorganic mineral board, profile, and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410044667.1A CN103771740B (en) | 2014-01-30 | 2014-01-30 | Inorganic mineral board, profile, and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN103771740A CN103771740A (en) | 2014-05-07 |
| CN103771740B true CN103771740B (en) | 2015-05-06 |
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| CN201410044667.1A Active CN103771740B (en) | 2014-01-30 | 2014-01-30 | Inorganic mineral board, profile, and manufacturing method thereof |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105504595A (en) * | 2016-01-20 | 2016-04-20 | 吉林森工金桥地板集团有限公司 | Diatom-needle environment-friendly floor |
| CN105904565A (en) * | 2016-04-20 | 2016-08-31 | 抚松县和平家具有限责任公司 | Volcanic rock composite plate and profile and manufacturing method |
| CN106514827B (en) * | 2016-12-26 | 2019-06-18 | 抚松县和平家具有限责任公司 | The manufacturing equipment and method of a kind of plant or inorganic matter plate |
| CN107571390A (en) * | 2017-06-15 | 2018-01-12 | 阜阳市宏桥建材有限公司 | A kind of preparation method of paper stalk board |
| CN109053108A (en) * | 2018-09-14 | 2018-12-21 | 同济大学 | A kind of diatomite plate and preparation method thereof |
| CN110358320A (en) * | 2019-07-17 | 2019-10-22 | 王涵乐 | A kind of mushroom bran boron mud composite plate and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85100981A (en) * | 1985-04-01 | 1986-07-23 | 北京化工学院 | Boron mud filled plastics |
| CN1830876A (en) * | 2006-03-22 | 2006-09-13 | 陈锡宝 | Compound material used for stone-moulding and composite board made up thereof |
| CN101456698A (en) * | 2008-10-24 | 2009-06-17 | 北京崇高纳米科技有限公司 | Rapid forming high intensity and high functional diatomite composition and method for making the same |
-
2014
- 2014-01-30 CN CN201410044667.1A patent/CN103771740B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85100981A (en) * | 1985-04-01 | 1986-07-23 | 北京化工学院 | Boron mud filled plastics |
| CN1830876A (en) * | 2006-03-22 | 2006-09-13 | 陈锡宝 | Compound material used for stone-moulding and composite board made up thereof |
| CN101456698A (en) * | 2008-10-24 | 2009-06-17 | 北京崇高纳米科技有限公司 | Rapid forming high intensity and high functional diatomite composition and method for making the same |
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| CN103771740A (en) | 2014-05-07 |
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Denomination of invention: Manufacturing method of inorganic mineral board and profile Effective date of registration: 20151118 Granted publication date: 20150506 Pledgee: Fusong County Rural Credit Cooperative Association Pledgor: FUSONG COUNTY HEPING FURNITURE CO., LTD. Registration number: 2015220000008 |
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Date of cancellation: 20190510 Granted publication date: 20150506 Pledgee: Fusong County Rural Credit Cooperative Association Pledgor: FUSONG COUNTY HEPING FURNITURE CO., LTD. Registration number: 2015220000008 |
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Denomination of invention: Manufacturing method of inorganic mineral board and profile Effective date of registration: 20190524 Granted publication date: 20150506 Pledgee: Fusong County Rural Credit Cooperative Association Pledgor: FUSONG COUNTY HEPING FURNITURE CO., LTD. Registration number: 2019220000015 |