CN103768988B - A kind of new and effective fluid sealant continuous production device - Google Patents
A kind of new and effective fluid sealant continuous production device Download PDFInfo
- Publication number
- CN103768988B CN103768988B CN201410010756.4A CN201410010756A CN103768988B CN 103768988 B CN103768988 B CN 103768988B CN 201410010756 A CN201410010756 A CN 201410010756A CN 103768988 B CN103768988 B CN 103768988B
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- Prior art keywords
- base
- storage tank
- auxiliary material
- reversal valve
- material storage
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- 239000000565 sealant Substances 0.000 title claims abstract description 23
- 239000012530 fluid Substances 0.000 title claims abstract description 22
- 238000010924 continuous production Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 157
- 238000003860 storage Methods 0.000 claims abstract description 65
- 230000003068 static effect Effects 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 239000004615 ingredient Substances 0.000 claims description 3
- 239000000047 product Substances 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000010923 batch production Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Sealing Material Composition (AREA)
- Coating Apparatus (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a kind of new and effective fluid sealant continuous production device, comprise base-material storage tank, auxiliary material storage tank, surge tank and static mixer; During base-material charging, the first reversal valve UNICOM base-material charging aperture and base-material storage tank, base-material is filled into described base-material storage tank from base-material charging aperture; During auxiliary material charging, the second reversal valve UNICOM auxiliary material charging aperture and auxiliary material storage tank, auxiliary material is filled into described auxiliary material storage tank from auxiliary material charging aperture; During base-material discharging, first reversal valve UNICOM base-material storage tank and surge tank, coordinate the use of the first proportioning device, quantitative base-material is compressed into surge tank by the first platen, meanwhile, the second reversal valve UNICOM auxiliary material storage tank and surge tank, coordinates the use of the second proportioning device, quantitative auxiliary material is compressed into surge tank by the second platen, and base-material and auxiliary material are entered after described static mixer mixes by surge tank simultaneously and obtain finished product.The present invention effectively can realize the continuity that fluid sealant is produced, and enhances productivity and the stability of product.
Description
Technical field
The present invention relates to chemical products production equipment field, particularly relate to a kind of production equipment producing fluid sealant.
Background technology
In the prior art, the production of fluid sealant is adopt batch process mostly.So-called batch process is exactly first adopt the equipment such as kneader that base-material, filler and additive etc. are carried out just mixing, then moves into planetary-type mixer and mixes further, then add the auxiliary materials such as pigment, crosslinking agent, coupling agent, obtains product finally by vacuum row bubble.Incoherent between each above-mentioned operation, have easy to operate although the intermediate products of each operation gained repeat charging processing batch process again after needing manual operation to transport to next operation, the advantages such as production control is simple, but still there is many shortcomings in it: it is longer for transfer time that the linking before and after (1) between operation all relates to material, material exposes the problem easily producing skinning in atmosphere, particularly more easily produces skinning when damp and hot weather is produced or produce the product of quick solidifying; (2) before and after, the material transfer loss of inter process is larger; (3) due to aforementioned drawback, make production stability poor, the quality often criticizing product all can have difference; (4) production capacity is limited, and labour intensity is large.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of new and effective sealant production device, can overcome the deficiencies in the prior art, effectively realizes the continuity that fluid sealant is produced, and enhances productivity and the stability of product.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is:
A kind of new and effective fluid sealant continuous production device is provided, comprises: base-material storage tank, auxiliary material storage tank, surge tank and static mixer;
The bottom of described base-material storage tank is provided with the first reversal valve, the through base-material charging aperture be connected with for filling base-material of the first end of described first reversal valve, through connection surge tank below described first reversal valve, be provided with on the top of described base-material storage tank by the first platen of the first Driven by Hydraulic Cylinder, the madial wall of described base-material storage tank is also provided with the first proportioning device;
The bottom of described auxiliary material storage tank is provided with the second reversal valve, the through auxiliary material charging aperture be connected with for filling auxiliary material of the first end of described second reversal valve, through connection surge tank below described second reversal valve, be provided with on the top of described auxiliary material storage tank by the second platen of the second Driven by Hydraulic Cylinder, the madial wall of described auxiliary material storage tank is also provided with the second proportioning device;
Described surge tank connects with described second reversal valve with described first reversal valve respectively and is connected, described surge tank bottom connects static mixer;
During base-material charging, described first reversal valve UNICOM base-material charging aperture and base-material storage tank, base-material is filled into described base-material storage tank from base-material charging aperture; During auxiliary material charging, described second reversal valve UNICOM auxiliary material charging aperture and auxiliary material storage tank, auxiliary material is filled into described auxiliary material storage tank from auxiliary material charging aperture;
During base-material discharging, described first reversal valve UNICOM base-material storage tank and surge tank, coordinate the use of the first proportioning device, quantitative base-material is compressed into surge tank by the first platen, meanwhile, the second reversal valve UNICOM auxiliary material storage tank and surge tank, coordinates the use of the second proportioning device, quantitative auxiliary material is compressed into surge tank by the second platen, and base-material and auxiliary material are entered after described static mixer mixes by surge tank simultaneously and obtain finished product.
In a preferred embodiment of the present invention, described first proportioning device measures inlet amount and the load of base-material by the displacement measuring described first platen, and described second proportioning device measures inlet amount and the load of auxiliary material by the displacement measuring described second platen.
In a preferred embodiment of the present invention, described first proportioning device and described second proportioning device are all electronic ruler.
In a preferred embodiment of the present invention, be also provided with after described static mixer and finished product fluid sealant is carried out filling fluid sealant filling apparatus.
In a preferred embodiment of the present invention, base-material is formulated via kneader according to each base ingredients ratio, and the discharging opening of described kneader is connected with the base-material charging aperture of described base-material storage tank is through.
In a preferred embodiment of the present invention, described first reversal valve and described second reversal valve are all three-way diverter valve.
The invention has the beneficial effects as follows: a kind of new and effective fluid sealant continuous production device of the present invention, structure is simple, design is unique, can be connected front and back operation cleverly, decrease the unnecessary loss of material, and material can not expose in atmosphere, avoid producing substandard products because of product skinning; The passage that the present invention has used reversal valve that material is changed changes cleverly, decrease the investment of production cost and equipment, employ more advanced static mixer when base-material and auxiliary material mix simultaneously, the basis that ensure that product quality also reduces the loss of the energy; Use this fluid sealant continuous production device disclosed in this invention, artificial expense can be reduced, the quality of product can also be ensured.
Accompanying drawing explanation
Fig. 1 is the easy structure schematic diagram of a preferred embodiment of the present invention;
In accompanying drawing, the mark of each parts is as follows: 1, base-material storage tank, and 11, base-material charging aperture, the 12, first reversal valve, the 13, first platen, 2, auxiliary material storage tank, 21, auxiliary material charging aperture, the 22, second reversal valve, the 23, second platen, 3, surge tank, 4, static mixer.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Refer to Fig. 1, the embodiment of the present invention comprises:
A new and effective fluid sealant continuous production device, comprising: base-material storage tank 1, auxiliary material storage tank 2, surge tank 3 and static mixer 4;
The bottom side of described base-material storage tank 1 offers the base-material charging aperture 11 for filling base-material, the bottom of described base-material storage tank 1 is provided with the first reversal valve 12, base-material is by entering in base-material storage tank 1 through the first reversal valve 12 after base-material charging aperture 11, the top of described base-material storage tank 1 is provided with by the first platen 13 of the first Driven by Hydraulic Cylinder, the top of described base-material storage tank 1 is also provided with the first proportioning device, first proportioning device uses electronic ruler herein, electronic ruler is installed on the inner side of the shell on base-material storage tank 1 top, measure the displacement of the first platen 13 to determine the Volume Changes of base-material in base-material storage tank 1.Base-material is formulated via kneader according to each base ingredients ratio, and the discharging opening of described kneader is connected with the base-material charging aperture 11 of described base-material storage tank 1 is through, is directly just filled in base-material storage tank 1 after base-material configures.
The bottom side of described auxiliary material storage tank 2 offers the auxiliary material charging aperture 21 for filling auxiliary material, the bottom of described auxiliary material storage tank 2 is provided with the second reversal valve 22, auxiliary material is by entering in auxiliary material storage tank 2 through the second reversal valve 22 after auxiliary material charging aperture 21, the top of described auxiliary material storage tank 2 is provided with by the second platen 23 of the second Driven by Hydraulic Cylinder, the top of described auxiliary material storage tank 2 is also provided with the second proportioning device, here the second proportioning device is also electronic ruler, identical with the position that the electronic ruler in base-material storage tank 1 is installed.
The first reversal valve 12 on described base-material storage tank 2 is connected with surge tank 3 is through respectively with the second reversal valve 22 on described auxiliary material storage tank 2.Described surge tank 3 bottom is connected with static mixer 4.
Described first reversal valve 12 is all three-way diverter valve with described second reversal valve 22, during base-material charging, and described first reversal valve 12 UNICOM base-material charging aperture 11 and base-material storage tank 1, base-material is filled into described base-material storage tank 1 from base-material charging aperture 11; During auxiliary material charging, described second reversal valve 22 UNICOM auxiliary material charging aperture 21 and auxiliary material storage tank 2, auxiliary material is filled into described auxiliary material storage tank 2 from auxiliary material charging aperture 21; During base-material discharging, described first reversal valve 12 UNICOM base-material storage tank 1 and surge tank 3, coordinate the use of the first proportioning device, quantitative base-material is compressed into surge tank 3 by the first platen 13, meanwhile, the second reversal valve 22 UNICOM auxiliary material storage tank 2 and surge tank 3, coordinate the use of the second proportioning device, quantitative auxiliary material is compressed into surge tank 3 by the second platen 23, and base-material and auxiliary material are entered after described static mixer 4 mixes by surge tank 3 simultaneously and obtain finished product.Also be provided with after static mixer 4 and finished product fluid sealant is carried out filling fluid sealant filling apparatus.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (5)
1. an efficient fluid sealant continuous production device, is characterized in that, comprising: base-material storage tank, auxiliary material storage tank, surge tank and static mixer;
The bottom of described base-material storage tank is provided with the first reversal valve, the through base-material charging aperture be connected with for filling base-material of the first end of described first reversal valve, through connection surge tank below described first reversal valve, be provided with on the top of described base-material storage tank by the first platen of the first Driven by Hydraulic Cylinder, the madial wall of described base-material storage tank is also provided with the first proportioning device;
The bottom of described auxiliary material storage tank is provided with the second reversal valve, the through auxiliary material charging aperture be connected with for filling auxiliary material of the first end of described second reversal valve, through connection surge tank below described second reversal valve, be provided with on the top of described auxiliary material storage tank by the second platen of the second Driven by Hydraulic Cylinder, the madial wall of described auxiliary material storage tank is also provided with the second proportioning device;
Described surge tank connects with described second reversal valve with described first reversal valve respectively and is connected, described surge tank bottom connects static mixer;
During base-material charging, described first reversal valve UNICOM base-material charging aperture and base-material storage tank, base-material is filled into described base-material storage tank from base-material charging aperture; During auxiliary material charging, described second reversal valve UNICOM auxiliary material charging aperture and auxiliary material storage tank, auxiliary material is filled into described auxiliary material storage tank from auxiliary material charging aperture;
During base-material discharging, described first reversal valve UNICOM base-material storage tank and surge tank, coordinate the use of the first proportioning device, quantitative base-material is compressed into surge tank by the first platen, meanwhile, the second reversal valve UNICOM auxiliary material storage tank and surge tank, coordinates the use of the second proportioning device, quantitative auxiliary material is compressed into surge tank by the second platen, and base-material and auxiliary material are entered after described static mixer mixes by surge tank simultaneously and obtain finished product;
Described first proportioning device and described second proportioning device are all electronic ruler.
2. efficient fluid sealant continuous production device according to claim 1, it is characterized in that, described first proportioning device measures inlet amount and the load of base-material by the displacement measuring described first platen, and described second proportioning device measures inlet amount and the load of auxiliary material by the displacement measuring described second platen.
3. efficient fluid sealant continuous production device according to claim 1, is characterized in that, is also provided with finished product fluid sealant is carried out filling fluid sealant filling apparatus after described static mixer.
4. efficient fluid sealant continuous production device according to claim 1, is characterized in that, base-material is formulated via kneader according to each base ingredients ratio, and the discharging opening of described kneader is connected with the base-material charging aperture of described base-material storage tank is through.
5. efficient fluid sealant continuous production device according to claim 1, is characterized in that, described first reversal valve and described second reversal valve are all three-way diverter valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410010756.4A CN103768988B (en) | 2014-01-10 | 2014-01-10 | A kind of new and effective fluid sealant continuous production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410010756.4A CN103768988B (en) | 2014-01-10 | 2014-01-10 | A kind of new and effective fluid sealant continuous production device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103768988A CN103768988A (en) | 2014-05-07 |
| CN103768988B true CN103768988B (en) | 2015-12-02 |
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| CN201410010756.4A Expired - Fee Related CN103768988B (en) | 2014-01-10 | 2014-01-10 | A kind of new and effective fluid sealant continuous production device |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102016218135A1 (en) | 2016-09-21 | 2018-03-22 | Robert Bosch Gmbh | Production module for the production of solid dosage forms |
| CN107137841A (en) * | 2017-06-29 | 2017-09-08 | 山东省天安矿业集团有限公司 | A kind of gel smother material compounder |
| CN108704511B (en) * | 2018-08-29 | 2023-11-17 | 深圳市鸿三松实业有限公司 | Sealant continuous production line capable of lifting and replacing positions |
| CN109621834B (en) * | 2018-12-24 | 2021-06-04 | 成都三可实业有限公司 | Sugar kneading machine with cooling function |
| CN112918716B (en) * | 2021-03-24 | 2022-08-19 | 启翊创智能科技(苏州)有限公司 | Static glue mixing and filling mechanism |
Citations (5)
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|---|---|---|---|---|
| CN101485963A (en) * | 2008-01-14 | 2009-07-22 | 叶立明 | Full automatic static mixer for structure-sealing glue |
| CN101708440A (en) * | 2009-11-11 | 2010-05-19 | 佛山市顺德区翔荣精细化工有限公司 | Static mixer of silicone sealant and method thereof for preparing silicone sealant |
| EP2213245A1 (en) * | 2006-01-17 | 2010-08-04 | Baxter International Inc. | Device, system and method for mixing |
| CN101856855A (en) * | 2009-04-07 | 2010-10-13 | 林焕东 | Liquid-state silicon gel injection forming machine |
| CN103357343A (en) * | 2012-03-27 | 2013-10-23 | 苏州安皓瑞化学科技有限公司 | Constant-proportion double-component sealant mixing machine |
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2014
- 2014-01-10 CN CN201410010756.4A patent/CN103768988B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2213245A1 (en) * | 2006-01-17 | 2010-08-04 | Baxter International Inc. | Device, system and method for mixing |
| CN101485963A (en) * | 2008-01-14 | 2009-07-22 | 叶立明 | Full automatic static mixer for structure-sealing glue |
| CN101856855A (en) * | 2009-04-07 | 2010-10-13 | 林焕东 | Liquid-state silicon gel injection forming machine |
| CN101708440A (en) * | 2009-11-11 | 2010-05-19 | 佛山市顺德区翔荣精细化工有限公司 | Static mixer of silicone sealant and method thereof for preparing silicone sealant |
| CN103357343A (en) * | 2012-03-27 | 2013-10-23 | 苏州安皓瑞化学科技有限公司 | Constant-proportion double-component sealant mixing machine |
Non-Patent Citations (1)
| Title |
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| "缩合型单组分硅酮密封胶的进展概况";倪宏志等;《中国建筑金属结构》;20050831(第8期);第14-17页 * |
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| CN103768988A (en) | 2014-05-07 |
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Effective date of registration: 20190924 Address after: 215542 Zhongtian Road, Changkun Industrial Park, Shajiabang Town, Changshu City, Jiangsu Province Patentee after: JIANGSU CREVO SCIENCE & TECHNOLOGY CO.,LTD. Address before: 215500 New Lane Village, Lake Town, Suzhou, Jiangsu, Changshou City Patentee before: Changshu Hengxin Adhesive Co.,Ltd. |
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Address after: 215542 Zhongtian Road, Changkun Industrial Park, Shajiabang Town, Changshu City, Suzhou City, Jiangsu Province Patentee after: Sika (Jiangsu) Industrial Materials Co.,Ltd. Address before: 215542 Zhongtian Road, Changkun Industrial Park, Shajiabang Town, Changshu City, Suzhou City, Jiangsu Province Patentee before: JIANGSU CREVO SCIENCE & TECHNOLOGY CO.,LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151202 |